CN205521083U - Back brake assembly partial shipment anchor clamps - Google Patents

Back brake assembly partial shipment anchor clamps Download PDF

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Publication number
CN205521083U
CN205521083U CN201620235554.4U CN201620235554U CN205521083U CN 205521083 U CN205521083 U CN 205521083U CN 201620235554 U CN201620235554 U CN 201620235554U CN 205521083 U CN205521083 U CN 205521083U
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positioning
assembly
rear brake
trailing arm
base
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黄学
于灵军
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Chengdu Geely Automobile Manufacturing Co ltd
Zhejiang Geely Holding Group Co Ltd
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Zhejiang Geely Holding Group Co Ltd
Chengdu Gaoyuan Automobile Industry Co Ltd
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Abstract

本实用新型涉及一种后制动器总成分装夹具,为了解决生产两种以上车型后制动器总成时,因其外缘尺寸存在差异,切换工装造成生产延缓的问题,包括底座,位于底座上的后制动器定位台、压紧机构,以及位于底座上的后纵臂支撑台,其特征是所述的定位台上设有定位凹槽,定位凹槽中装有移动式垫圈;后纵臂支撑台上设有快压锁紧器。只要更换定位台中的移动式垫圈,就可实现不同规格的后制动器装配混线生产的快速切换;压力稳定,保证了装配过程中制动器上其他零件的安全性;定位准确、可靠,整体结构强度好。

The utility model relates to a rear brake assembly assembly fixture. In order to solve the problem of production delay caused by switching tooling due to the difference in outer edge size when producing rear brake assemblies of two or more vehicle types, the utility model includes a base and a rear assembly on the base. The brake positioning platform, the pressing mechanism, and the rear trailing arm support platform on the base are characterized in that the positioning platform is provided with a positioning groove, and a movable washer is housed in the positioning groove; Equipped with a quick press lock. As long as the movable washer in the positioning table is replaced, the rapid switching of rear brake assembly and mixed production of different specifications can be realized; the pressure is stable, which ensures the safety of other parts on the brake during the assembly process; the positioning is accurate and reliable, and the overall structural strength is good .

Description

一种后制动器总成分装夹具A rear brake assembly assembly fixture

技术领域 technical field

本实用新型涉及汽车部件制造装备技术,尤其是一种后制动器总成分装夹具。 The utility model relates to the manufacturing equipment technology of automobile parts, in particular to a rear brake assembly assembly fixture.

背景技术 Background technique

现代汽车生产多采用模块化作业方式,对后制动器总成来说,需要先将后制动器、后纵臂、后纵臂安装支架、相关摆臂、后减震器支座、制动软管等等零部件进行模块化分装,由于相关零部件都是异型零件,装配中有特殊工艺技术要求,装配时需要使用非标定制的工装夹具才能更方便操作人员装配作业,以降低劳动强度。而在总装厂生产两种以上车型后制动器总成时,其外缘尺寸存在差异,在工装切换和工件切换中都会造成生产延缓。现有公开的制动器总成分装夹具大致由以下两种,都是对单一规格产品进行定位,且具有不同装夹效果。如专利公告号为CN101513902B,设计的一种汽车前制动器总成分装夹具,包括压钳座、压钳、压钳头、定位环和底板;压钳座位于定位环的外侧;压钳固定在压钳座的顶端;定位环是一有断口的圆台,定位环的内圆面与前制动器的外圆台阶面相配合,断口具有向外的斜切面,与前制动器总成凸块的大小相适应,压钳上的压钳头的中心对准所述的定位环的中心。这种装置只适全前制动器总成的定位。又如专利公告号为CN204621911U的一种汽车后制动器分装夹具,包括后制动器定位构件、连杆角度保证构件和压紧构件,后制动器定位构件为一个呈圆环形的支撑座,其上面设有多个豁口;连杆角度保证构件由限位支撑块和角度保证挡块组成,限位支撑块靠近所述支撑座的左边,角度保证挡块靠近所述角度保证挡块的左后边;压紧构件靠近所述支撑座的后边,由支座和连接在支座上端的夹钳构成。这种工装主要为保证连杆角度装配,也只适应一种规格产品的定位。 Modern automobile production mostly adopts modular operation methods. For the rear brake assembly, it is necessary to first install the rear brake, rear trailing arm, rear trailing arm mounting bracket, related swing arm, rear shock absorber support, brake hose, etc. And other parts are modularized and sub-packaged. Since the related parts are special-shaped parts, there are special technical requirements in the assembly. Non-standard customized tooling and fixtures are required during assembly to make it easier for the operator to assemble and reduce labor intensity. However, when the rear brake assembly of two or more models is produced in the final assembly plant, there are differences in the outer edge dimensions, which will cause production delays in tooling switching and workpiece switching. The existing disclosed clamps for assembly of brake components generally consist of the following two types, both of which are for positioning a single specification product and have different clamping effects. For example, the patent announcement number is CN101513902B, a kind of automotive front brake assembly assembly fixture designed, including press clamp seat, press clamp, press clamp head, positioning ring and base plate; press clamp seat is positioned at the outside of positioning ring; The top of the clamp seat; the positioning ring is a circular platform with a fracture, the inner circular surface of the positioning ring matches the outer circular step surface of the front brake, and the fracture has an outward oblique cut surface, which is adapted to the size of the bump of the front brake assembly. The center of the pliers head on the pliers is aligned with the center of the positioning ring. This device is only suitable for the positioning of the front brake assembly. Another example is that the patent notification number is CN204621911U, a kind of automotive rear brake sub-assembly fixture, which includes a rear brake positioning member, a connecting rod angle guarantee member and a pressing member. There are multiple gaps; the connecting rod angle guarantee component is composed of a limit support block and an angle guarantee stop, the limit support block is close to the left side of the support seat, and the angle guarantee stop is close to the left rear side of the angle guarantee stop; The tight member is close to the back of the support seat, and is composed of a support and a clamp connected to the upper end of the support. This kind of tooling is mainly to ensure the angle assembly of the connecting rod, and it is only suitable for the positioning of products of one specification.

发明内容 Contents of the invention

本实用新型的目的是为了解决以下问题,生产两种以上车型后制动器总成时,因其外缘尺寸存在差异,若在同一条生产线上增设工装装配线,则成本过高,占地大,若切换工装则造成生产延缓,从而提供一种结构设计合理,单台工装上能快速进行定位点切换的后制动器总成分装夹具。 The purpose of this utility model is to solve the following problems. When producing rear brake assemblies of two or more vehicle types, because of the difference in outer edge dimensions, if a tooling assembly line is added to the same production line, the cost will be too high and the floor space will be large. Switching tooling causes production to be delayed, thereby providing a rear brake assembly component assembly fixture with reasonable structural design and fast positioning point switching on a single tooling.

本实用新型的上述技术问题主要是通过下述技术方案得以解决的:一种后制动器总成分装夹具,包括底座,位于底座上的后制动器定位台、压紧机构,以及位于底座上的后纵臂支撑台,其特征是所述的定位台上设有定位凹槽,定位凹槽中装有移动式垫圈;后纵臂支撑台上设有快压锁紧器。本技术方案以设计一种专用工装夹具来实现混线生产的快速切换,按不同规格后制动器总成的共同点通过制动器定位台、后纵臂支撑台进行有效定位,并在后制动器定位台内设置单一尺寸的定位凹槽来配合移动式垫圈,而由移动式垫圈来满足不同规格的后制动器总成,从而实现后制动器总成的线下分装并提高分装装配效率。 The above-mentioned technical problems of the utility model are mainly solved by the following technical solutions: a rear brake assembly assembly fixture, including a base, a rear brake positioning platform on the base, a pressing mechanism, and a rear longitudinal brake on the base. The arm support platform is characterized in that the positioning platform is provided with a positioning groove, and a movable washer is installed in the positioning groove; the rear longitudinal arm support platform is provided with a quick-press locker. This technical solution is to design a special fixture to realize the rapid switching of mixed line production. According to the common points of the rear brake assembly of different specifications, the effective positioning is carried out through the brake positioning table and the rear trailing arm support table, and in the rear brake positioning table. A positioning groove of a single size is set to match the movable washer, and the movable washer is used to meet different specifications of the rear brake assembly, so as to realize the off-line subassembly of the rear brake assembly and improve the efficiency of subassembly and assembly.

作为优选,所述的压紧机构包括垂直装在底座上的汽缸,汽缸上方连接水平布置的横梁,横梁上装有与定位台中心相对应的限位顶紧架。通过汽缸升降达到压紧工件的要求,压紧力可自由设定,限位顶紧架与工件接触面可以设置软胶垫。 Preferably, the pressing mechanism includes a cylinder installed vertically on the base, and a crossbeam arranged horizontally is connected above the cylinder, and a limit clamping frame corresponding to the center of the positioning platform is installed on the crossbeam. The requirements of pressing the workpiece can be achieved through the lifting and lowering of the cylinder, the pressing force can be set freely, and the contact surface between the limit clamping frame and the workpiece can be provided with a soft rubber pad.

作为优选,所述的压紧机构横梁端部设有移动把手。拆装工件时,可以把横梁移开,避免对安装工件产生影响,如给后制动器上料时避让出上料空间。 Preferably, a moving handle is provided at the end of the beam of the pressing mechanism. When disassembling the workpiece, the beam can be removed to avoid the impact on the installed workpiece, such as avoiding the feeding space when feeding the rear brake.

作为优选,所述的后纵臂支撑台上的快压锁紧器包括固定在后纵臂支撑台台面上的定位撑,与后纵臂支撑台台面铰接的动压块。定位撑从下方对后纵臂进行支撑,动压块从上方压紧后纵臂。 Preferably, the quick-press locker on the rear trailing arm support platform includes a positioning bracket fixed on the rear trailing arm support platform, and a dynamic pressure block hinged with the rear trailing arm support platform. The positioning brace supports the rear trailing arm from below, and the dynamic pressure block presses the rear trailing arm from above.

作为优选,所述的定位撑具有两件平行设置的横架,动压块的工作面与两件横架中间部位相对应。工作稳定,保证装置质量。 Preferably, the positioning brace has two horizontal frames arranged in parallel, and the working surface of the dynamic pressure block corresponds to the middle part of the two horizontal frames. The work is stable and the quality of the device is guaranteed.

作为优选,所述的动压块的工作面为条齿工作面。条齿与后纵臂长度方向一致,增加压合摩擦力。 Preferably, the working surface of the dynamic pressure block is a rack tooth working surface. The rack teeth are consistent with the length direction of the rear trailing arm, which increases the pressing friction.

作为优选,所述的后纵臂支撑台朝被固定的后制动器后纵臂尾部一侧设有辅助定位挡板。辅助定位挡板根据后纵臂安装支架设计的角度进行安装调整。 Preferably, the rear trailing arm support platform is provided with an auxiliary positioning baffle on the rear side of the fixed rear trailing arm of the rear brake. The auxiliary positioning baffle is installed and adjusted according to the angle designed for the mounting bracket of the rear trailing arm.

作为优选,所述的辅助定位挡板设有立板,辅助定位挡板与底座之间设有角度标示线。在进行后纵臂安装支架紧固时,可以选择后纵臂安装支架固定在需要的角度。 Preferably, the auxiliary positioning baffle is provided with a vertical plate, and an angle marking line is provided between the auxiliary positioning baffle and the base. When fastening the rear trailing arm mounting bracket, the rear trailing arm mounting bracket can be selected to be fixed at the desired angle.

本实用新型的有益效果是:只要更换定位台中的移动式垫圈,就可实现不同规格的后制动器装配混线生产的快速切换;通过气动压紧机构将后制动器稳固定位在工装夹具上,并可选择压紧力,对工件起着保护作用,并且保证装配过程中制动器上其他零件的安全性;定位准确、可靠,整体结构强度大。 The beneficial effects of the utility model are: as long as the movable washer in the positioning table is replaced, the rapid switching of rear brake assembly and mixed line production of different specifications can be realized; Selecting the pressing force can protect the workpiece and ensure the safety of other parts on the brake during the assembly process; the positioning is accurate and reliable, and the overall structural strength is strong.

附图说明 Description of drawings

图1是本实用新型的一种结构示意图。 Fig. 1 is a kind of structural representation of the utility model.

图2是本实用新型的一种主视结构示意图。 Fig. 2 is a schematic diagram of a front view structure of the utility model.

图3是本实用新型图2的左视图。 Fig. 3 is a left view of Fig. 2 of the present utility model.

图中:1. 底座,2.定位台,3. 辅助定位挡板,4. 后纵臂支撑台,41. 定位撑,42. 动压块,5. 压紧机构,51. 汽缸,52. 限位顶紧架,6. 移动把手。 In the figure: 1. base, 2. positioning platform, 3. auxiliary positioning baffle, 4. rear longitudinal arm support platform, 41. positioning support, 42. dynamic pressure block, 5. pressing mechanism, 51. cylinder, 52. 6. Move the handle.

具体实施方式 detailed description

下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。 The technical solutions of the present utility model will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.

本实施例一种后制动器总成分装夹具,如图1所示,由底座1、位于底座上的定位台2、后纵臂支撑台4、压紧机构5、辅助定位挡板3组成,其中定位台2和后纵臂支撑台4位于同一直线上,压紧机构5位于定位台2的后侧,辅助定位挡板3位于后纵臂支撑台4朝被固定的后制动器后纵臂尾部一侧。 In this embodiment, a rear brake assembly assembly fixture, as shown in Figure 1, consists of a base 1, a positioning platform 2 located on the base, a rear longitudinal arm support platform 4, a pressing mechanism 5, and an auxiliary positioning baffle 3, wherein The positioning platform 2 and the rear trailing arm support platform 4 are located on the same straight line, the pressing mechanism 5 is located on the rear side of the positioning platform 2, and the auxiliary positioning baffle plate 3 is located on the rear trailing arm support platform 4 toward the rear trailing arm tail of the fixed rear brake. side.

定位台2具有与后制动器配合的圆形托盘,该圆形托盘中设有定位凹槽,定位凹槽用来安装不同规格的移动式垫圈,即移动式垫圈与后制动器配合的上部分别与不同规格的后制动器配合,作为从下而上的支撑底座。 The positioning table 2 has a circular tray that cooperates with the rear brake. The circular tray is provided with positioning grooves. The positioning grooves are used to install mobile washers of different specifications, that is, the upper parts of the movable washers that cooperate with the rear brake are respectively different from the The spec rear brake fits in as a support base from the bottom up.

后纵臂支撑台4上装有快压锁紧器,快压锁紧器由固定在后纵臂支撑台台面上的定位撑41和与后纵臂支撑台台面铰接的动压块42组成,如图2所示。其中定位撑41设有两件平行设置的横架,两横架构成的上平面作为后纵臂的支撑面,动压块42的位于两件横架中间位置,即从上面对后纵臂进行定位,动压块42的工作面具有与后纵臂长度方向一致的条齿,条齿为无锐角的光滑齿面。 The rear longitudinal arm support platform 4 is equipped with a quick-press locker, and the quick-press locker is composed of a positioning brace 41 fixed on the rear longitudinal arm support platform table top and a dynamic pressure block 42 hinged with the rear longitudinal arm support platform table top, as Figure 2 shows. Among them, the positioning brace 41 is provided with two horizontal frames arranged in parallel. The upper plane formed by the two horizontal frames is used as the supporting surface of the rear longitudinal arm. The dynamic pressure block 42 is located in the middle of the two horizontal frames, that is, facing the rear longitudinal arm from above. For positioning, the working surface of the dynamic pressure block 42 has a bar tooth consistent with the length direction of the rear trailing arm, and the bar tooth is a smooth tooth surface without acute angle.

压紧机构5包括垂直装在底座1上的汽缸51,如图3所示,汽缸51上方连接水平布置的横梁,横梁上装有与定位台2中心相对应的限位顶紧架52,即限位顶紧架52的施力中心位于定位台2圆形托盘中心。压紧机构5横梁端部还设有移动把手6,通过移动把手可以水平转动横梁,即安装工件、更换移动式垫圈时移开横梁,以不影响工件安装。 The pressing mechanism 5 includes a cylinder 51 vertically mounted on the base 1, as shown in Figure 3, a horizontally arranged crossbeam is connected above the cylinder 51, and a position-limiting jacking frame 52 corresponding to the center of the positioning table 2 is installed on the crossbeam, that is, the limit The force application center of the tight frame 52 is located at the center of the circular tray of the positioning platform 2 . Compression mechanism 5 crossbeam ends are also provided with moving handle 6, can horizontally rotate crossbeam by moving handle, promptly remove crossbeam when installing workpiece, changing movable gasket, to not affect workpiece installation.

辅助定位挡板3设一块立板,该立板的平面用于后纵臂安装支架的定位,可以通过辅助定位挡板3与底座1之间设有的角度标示线进行角度设定。 The auxiliary positioning baffle 3 is provided with a vertical plate, and the plane of the vertical plate is used for positioning the rear trailing arm mounting bracket, and the angle can be set by the angle marking line provided between the auxiliary positioning baffle 3 and the base 1 .

作业时,先将后制动器定位在定位台2定位凹槽的移动式垫圈上,将后纵臂定位在后纵臂支撑台4上,再将后纵臂安装点和后制动器安装点对准,使用压紧机构5和快压锁紧器,将后制动器和后纵臂固定在本装置上。工件固定后便可以进行其它零部件的装配作业。 During operation, the rear brake is first positioned on the movable washer in the positioning groove of the positioning platform 2, the rear trailing arm is positioned on the rear trailing arm support platform 4, and then the rear trailing arm installation point and the rear brake installation point are aligned. Use the compression mechanism 5 and the quick press locker to fix the rear brake and the rear trailing arm on the device. After the workpiece is fixed, other components can be assembled.

在混合线生产中,需要切换不同车型时,只要更换移动式垫圈即可。 In mixed line production, when it is necessary to switch between different models, it is only necessary to replace the movable gasket.

上述实施例是对本实用新型的说明,不是对本实用新型的限定,任何对本实用新型的简单变换后的结构均属于本实用新型的保护范围。 The above-mentioned embodiment is an illustration of the utility model, not a limitation of the utility model, and any structure after simple transformation of the utility model belongs to the protection scope of the utility model.

Claims (8)

1.一种后制动器总成分装夹具,包括底座(1),位于底座上的后制动器定位台(2)、压紧机构(5),以及位于底座上的后纵臂支撑台(4),其特征是所述的定位台上设有定位凹槽,定位凹槽中装有移动式垫圈;后纵臂支撑台上设有快压锁紧器。 1. A rear brake assembly assembly fixture, including a base (1), a rear brake positioning table (2) on the base, a pressing mechanism (5), and a rear trailing arm support table (4) on the base, It is characterized in that the positioning platform is provided with a positioning groove, and a movable washer is arranged in the positioning groove; the rear longitudinal arm supporting platform is provided with a quick-press locking device. 2.根据权利要求1所述的一种后制动器总成分装夹具,其特征在于所述的压紧机构(5)包括垂直装在底座(1)上的汽缸(51),汽缸上方连接水平布置的横梁,横梁上装有与定位台(2)中心相对应的限位顶紧架(52)。 2. A rear brake assembly assembly fixture according to claim 1, characterized in that the pressing mechanism (5) includes a cylinder (51) installed vertically on the base (1), and the upper part of the cylinder is connected horizontally The crossbeam is equipped with a limit top tight frame (52) corresponding to the center of the positioning platform (2) on the crossbeam. 3.根据权利要求2所述的一种后制动器总成分装夹具,其特征在于所述的压紧机构(5)横梁端部设有移动把手(6)。 3. A rear brake assembly assembly fixture according to claim 2, characterized in that a moving handle (6) is provided at the end of the beam of the pressing mechanism (5). 4.根据权利要求1所述的一种后制动器总成分装夹具,其特征在于所述的后纵臂支撑台(4)上的快压锁紧器包括固定在后纵臂支撑台台面上的定位撑(41),与后纵臂支撑台台面铰接的动压块(42)。 4. A rear brake assembly component assembly fixture according to claim 1, characterized in that the quick-press locker on the rear trailing arm support platform (4) includes a clamp fixed on the rear trailing arm support platform. The positioning support (41), the dynamic pressure block (42) hinged with the table top of the rear trailing arm support table. 5.根据权利要求4所述的一种后制动器总成分装夹具,其特征在于定位撑(41)具有两件平行设置的横架,动压块(42)的工作面与两件横架中间部位相对应。 5. A rear brake assembly assembly fixture according to claim 4, characterized in that the positioning support (41) has two horizontal frames arranged in parallel, and the working surface of the dynamic pressure block (42) is in the middle of the two horizontal frames. Corresponding parts. 6.根据权利要求4或5所述的一种后制动器总成分装夹具,其特征在于所述的动压块(42)的工作面为条齿工作面。 6. A rear brake assembly assembly fixture according to claim 4 or 5, characterized in that the working surface of the dynamic pressure block (42) is a rack tooth working surface. 7.根据权利要求1或2或3或4所述的一种后制动器总成分装夹具,其特征在于所述的后纵臂支撑台(4)朝被固定的后制动器后纵臂尾部一侧设有辅助定位挡板(3)。 7. A rear brake assembly assembly fixture according to claim 1 or 2 or 3 or 4, characterized in that the rear trailing arm support platform (4) is facing to the side of the tail of the rear trailing arm of the rear brake to be fixed An auxiliary positioning baffle (3) is provided. 8.根据权利要求7所述的一种后制动器总成分装夹具,其特征在于所述的辅助定位挡板(3)设有立板,辅助定位挡板与底座(1)之间设有角度标示线。 8. A rear brake assembly assembly fixture according to claim 7, characterized in that the auxiliary positioning baffle (3) is provided with a vertical plate, and an angle is set between the auxiliary positioning baffle and the base (1) marking line.
CN201620235554.4U 2016-03-25 2016-03-25 Back brake assembly partial shipment anchor clamps Expired - Lifetime CN205521083U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108393961A (en) * 2018-05-07 2018-08-14 东莞星晖真空镀膜塑胶制品有限公司 A kind of four hole perforating device of lip gloss bottle brush bar spearhead
CN115674083A (en) * 2022-11-17 2023-02-03 重庆长安汽车股份有限公司 Suspension partial shipment platform

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108393961A (en) * 2018-05-07 2018-08-14 东莞星晖真空镀膜塑胶制品有限公司 A kind of four hole perforating device of lip gloss bottle brush bar spearhead
CN115674083A (en) * 2022-11-17 2023-02-03 重庆长安汽车股份有限公司 Suspension partial shipment platform

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Address after: 310051 Jiangling Road, Hangzhou, Zhejiang, No. 1760, No.

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Address before: 310051 Jiangling Road, Hangzhou, Zhejiang, No. 1760, No.

Co-patentee before: CHENGDU GAOYUAN AUTOMOBILE INDUSTRY Co.,Ltd.

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