CN205519898U - Hydraulic broaching machine - Google Patents

Hydraulic broaching machine Download PDF

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Publication number
CN205519898U
CN205519898U CN201620194745.0U CN201620194745U CN205519898U CN 205519898 U CN205519898 U CN 205519898U CN 201620194745 U CN201620194745 U CN 201620194745U CN 205519898 U CN205519898 U CN 205519898U
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China
Prior art keywords
groove
cutting
appearance
hydraulic
metal fragment
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CN201620194745.0U
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Chinese (zh)
Inventor
葛福标
陈荣华
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Hangzhou Liyuan Hydraulic Equipment Manufacturing Co ltd
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Hangzhou Liyuan Hydraulic Equipment Manufacturing Co ltd
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Priority to CN201620194745.0U priority Critical patent/CN205519898U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The utility model discloses a hydraulic broaching machine, including the lathe lathe bed, a controller, hold and cut the groove, locate the material clamping device who holds the hydraulic means who cuts the inslot and stimulate by hydraulic means, hold and to set up the cutting passageway that supplies the cutter to pass through on the lateral wall of cutting the groove tip, the appearance is cut the inslot and still is equipped with metallic debris recovery system, recovery system is close to the opening part that groove one side was cut to the appearance including being located the cutting passageway, be used for with metallic debris from the washing unit of cutter separation and unify the garbage collection unit of collection to the metallic debris who falls into the cutting groove, compared with the prior art, the utility model discloses an in the waste recycling system that cutting inslot setting is used for collecting metallic debris, will accomodate together from the cutter separation and with metallic debris is unified attached to the metallic debris on cutter surface, avoided since adhere to have metallic debris and lead to treat machined part shaping downgrade, also reduced the risk that metallic debris damaged the lathe, simple structure, convenient and practical.

Description

A kind of hydraulic broaching machine
Technical field
This utility model relates to metal working machine tool technical field, more specifically, it relates to a kind of hydraulic broaching machine.
Background technology
nullHydraulic broaching machine is Application comparison equipment widely in machine industry,For processing and forming that the endoporus of metalwork is once broached,If patent publication No. is the Chinese patent of CN200981138,Propose a kind of novel Dual-speed hydraulic broaching machine,Its agent structure and work process have many similarities with instantly conventional hydraulic broaching machine,In the course of processing,The workpiece to be added planker on hydraulic broaching machine is fixed and is pulled by hydraulic cylinder,Through cutting knife、The profiled member cutting formings such as curved lever,Hydraulic machine of the prior art,Metal fragment after cutting is often attached to cutting knife surface or drops to the appearance of lathe and cut in groove,For above-mentioned metal fragment,If chip is attached to cutting knife surface and does not clears up and be processed the most to machined part,The surface smoothness of part to be processed will be influenced whether,Reduce the molding quality of workpiece to be added,And metal fragment once enters into motor or other significant points of lathe,Easily lathe is caused damage.
Utility model content
The problem being not easily cleaned for metal fragment produced in hydraulic broaching machine practice, the utility model proposes a kind of hydraulic broaching machine, and concrete scheme is as follows:
A kind of hydraulic broaching machine, cut groove including bed piece, controller, appearance, be located at and hold the hydraulic means cutting in groove and the material clamping device pulled by hydraulic means, described appearance is cut and is offered the cutting channels passed through for cutting knife on the sidewall of groove end, described appearance is additionally provided with metal fragment recovery system in cutting groove, described recovery system includes that be positioned at cutting channels cuts the opening part of groove side near appearance, in order to the cleaning unit separated from cutting knife by metal fragment and the garbage collection unit that the metal fragment dropped in cutting slot is unified collection.
By technique scheme, the metal fragment that first will attach to cutting knife surface is separated from cutting knife, and the metal fragment after separating drops to appearance and cuts in groove, and after through garbage collection unit collect.Based on above-mentioned setting so that good collection can be obtained process by cutting the metal fragment got off on workpiece to be added, it is to avoid workpiece processing quality to be added declines, and use to lathe has safely provided further guarantee.
Further, described cleaning unit includes cutting, with holding, the annular slab that groove sidewall is rotationally connected, described annular slab and cutting channels are coaxially disposed and inwall is provided with the bristle for scrubbing cutting knife surface, and described appearance cuts the first motor being additionally provided with on the sidewall of groove for driving annular slab to rotate.
Pass through technique scheme, after cutting knife is passed by cutting channels, bristle starts to scrub the surface of cutting knife, so that scrub the most thorough, annular slab is rotationally connected with holding the sidewall cutting groove and is driven by the first motor, and the metal fragment being attached to cutting knife surface comes off after scrubbing from cutting knife.
Further, described cleaning unit includes first gas blow pipe being connected with air compressor exhaust port, and the gas outlet of described first gas blow pipe is towards cutting channels near holding the opening cutting groove side, and described air compressor machine controls to be connected with controller.
By technique scheme, surface attachment has the airflow influence that the cutting knife of metal fragment is blown out by the first gas blow pipe after cutting channels passes, and comes off from the surface of cutting knife, reaches to remove the purpose of cutting knife surface metal chip.
Setting based on above-mentioned gas blow pipe, further, the described first gas outlet quantity blowing afloat pipe is 3 and axially staggered setting around cutting channels.
Pass through technique scheme so that the cleaning of cutting knife is more fully.
Further, described cleaning unit includes the first storage tank and the first sparge pipe being connected with described first storage tank, the pipe shaft of described first sparge pipe is provided with the booster water pump and electromagnetic valve being electrically connected with the controller, the water side of described first sparge pipe is provided with shower nozzle, and described shower nozzle is arranged towards cutting channels near holding the opening cutting groove side.
By technique scheme, surface attachment has the water currents that the cutting knife of metal fragment is sprayed by the first sparge pipe after cutting channels passes, and comes off from the surface of cutting knife, reaches to remove the purpose of cutting knife surface metal chip.
Further, described garbage collection unit includes gather materials module and the storage module of storage metal fragment for being brought together by metal fragment, described storage module includes being located at bed piece storage bucket interiorly or exteriorly, described storage bucket is cut groove hold the tapping channel cutting in groove bottom wall and be connected by being located at being held, described in gather materials module by wind-force and/or water flow impact pressure and/or magnetic force by metal fragment in tapping channel imports to storage bucket.
By technique scheme, will fall off and import to receive in bucket after the metal fragment on cutting slot diapire is concentrated, decrease because metal fragment splashes is scattered caused potential safety hazard.
Further, described in module of gathering materials include being located at appearance and cut the second gas blow pipe being connected in groove bottom wall and with air compressor machine, the pipe shaft of described second gas blow pipe is provided with multiple inflatable mouth, and multiple described inflatable mouths are all arranged towards tapping channel.
By technique scheme, the metal fragment being scattering on cutting slot diapire is blown in tapping channel, and be sent to receive in bucket by tapping channel.
Further, described module of gathering materials includes one second storage tank and the second sparge pipe being connected with described second storage tank, the pipe shaft of described second sparge pipe is provided with the booster water pump and electromagnetic valve being electrically connected with the controller, the water side of described second sparge pipe is provided with shower nozzle, and described shower nozzle is arranged towards cutting channels near holding the opening cutting groove side.
By technique scheme, the metal fragment being scattering on cutting slot diapire is impacted by current, in tapping channel enters into storage bucket.
Further, described in module of gathering materials include being located at appearance and cut the rotating cylinder below groove bottom wall, the outer wall of described rotating cylinder is axially arranged with bar magnet along it, the rotation direction of described rotating cylinder is towards the opening part of tapping channel and by the second motor-driven rotation.
Owing to being cut the metal fragment got off, typically there is magnetic, motion it is susceptible under the effect of magnetic force, pass through technique scheme, rotating cylinder rotates and drives the Magnet on its outer wall to rotate, the metal fragment dropped on cutting slot diapire is moved by the effect of magnetic force, owing to the rotation direction of motor and Magnet is directed towards tapping channel, so, under the effect of magnetic force, metal fragment moves towards tapping channel.
Further, the quantity of described rotating cylinder is multiple and is parallel to each other respectively and is distributed in appearance and cuts below the diapire of groove, and multiple described rotating cylinder places plane is parallel to hold cuts the diapire of groove and arrange and the rotation direction of rotating cylinder is all towards the opening part of tapping channel.
Compared with prior art, this utility model is by being provided for collecting the waste recovery systems of metal fragment in cutting slot, the metal fragment that will be attached to cutting knife surface separates from cutting knife and is received into together by unified for metal fragment, avoid the workpiece Forming Quality to be added caused owing to being attached with metal fragment to decline, also reduce metal fragment and damage the risk of lathe, simple in construction, convenient and practical.
Accompanying drawing explanation
Fig. 1 is overall schematic of the present utility model;
Fig. 2 is the schematic diagram of cleaning unit embodiment one;
Fig. 3 is the schematic diagram that cleaning unit embodiment one and two combines;
Fig. 4 is the schematic diagram that cleaning unit embodiment one and three combines;
Fig. 5 is the schematic diagram that module embodiment one combines with cleaning unit embodiment one, two that gathers materials;
Fig. 6 is the schematic diagram that module embodiment two, three combines with cleaning unit embodiment one, three that gathers materials.
Accompanying drawing mark: 1, bed piece, 2, controller, 3, hold and cut groove, 4, hydraulic means, 5, guide rail, 6, material clamping device, 7, bearing, 8, cutting channels, 9, annular slab, 10, bristle, 11, first motor, 12, gear, 13, first gas blow pipe, 14, air compressor machine, 15, first storage tank, 16, first sparge pipe, 17, booster water pump, 18, electromagnetic valve, 19, shower nozzle, 20, storage bucket, 21, tapping channel, 22, second gas blow pipe, 23, inflatable mouth, 24, second storage tank, 25, second sparge pipe, 26, rotating cylinder, 27, bar magnet, 28, second motor.
Detailed description of the invention
It is described further with reference to Fig. 1~6 pairs of this utility model.
nullThe purpose of this utility model is to provide a kind of hydraulic broaching machine can automatically cleared up and be attached to cutting knife surface,As shown in figs. 1 to 6 (for convenience of signal,Fig. 2~6 has all done broken section process): a kind of hydraulic broaching machine,Including bed piece 1、Controller 2、Hold and cut groove 3、It is located at and holds the hydraulic means 4 cutting in groove 3 and the material clamping device 6 pulled by hydraulic means 4,The material clamping device 6 guide rail 5 along bed piece 1 is pulled by hydraulic means 4,Hold to cut and on the sidewall of groove 3 end, offer the cutting channels 8 passed through for cutting knife,Hold in cutting groove 3 and be additionally provided with metal fragment recovery system,Recovery system includes being positioned at cutting channels 8 near holding the opening part cutting groove 3 side,In order to the cleaning unit that metal fragment is separated from cutting knife and the garbage collection unit that the metal fragment dropped in cutting slot is unified collection.Technique scheme, the metal fragment that first will attach to cutting knife surface separates from cutting knife, and the metal fragment after separating drops to appearance and cuts in groove 3, and after collect through garbage collection unit.Based on above-mentioned setting so that good collection can be obtained process by cutting the metal fragment got off on workpiece to be added, it is to avoid workpiece processing quality to be added declines, and use to lathe has safely provided further guarantee.
For cleaning unit, can there be following several embodiments, as follows:
Cleaning unit, embodiment one: as shown in Figure 2, cleaning unit includes cutting, with holding, the annular slab 9 that groove 3 sidewall is rotationally connected, annular slab 9 and cutting channels 8 are coaxially disposed and inwall is provided with the bristle 10 for scrubbing cutting knife surface, hold and cut the first motor 11 being additionally provided with on the sidewall of groove 3 for driving annular slab 9 to rotate, in the present embodiment, annular slab 9 is rotationally connected with holding the sidewall cutting groove 3 by bearing 7, length and material for bristle 10, be preferably straight tinsel bristle 10 at this, the length of bristle 10 should be so that it can brush cutting knife surface.For the rotation of annular slab 9, driven by gear 12 by motor at this.Technique scheme, after cutting knife is passed by cutting channels 8, bristle 10 starts to scrub the surface of cutting knife, and the metal fragment being attached to cutting knife surface comes off after scrubbing from cutting knife.
Cleaning unit, embodiment two: as shown in Figure 3, cleaning unit includes first gas blow pipe 13 being connected with air compressor machine 14 air vent, and the gas outlet of the first gas blow pipe 13 is towards cutting channels 8 near holding the opening cutting groove 3 side, and air compressor machine 14 controls to be connected with controller.Technique scheme, surface attachment has the cutting knife of metal fragment airflow influence by the first gas blow pipe 13 blowout after cutting channels 8 passes, comes off from the surface of cutting knife, reach to remove the purpose of cutting knife surface metal chip.
Setting based on above-mentioned first gas blow pipe 13, in practice, the first gas outlet quantity blowing afloat pipe can be 3 and axially staggered setting around cutting channels 8, is arranged so that the air-flow of the first gas blow pipe 13 blowout can blow from all directions and hits cutting knife so that the cleaning of cutting knife is the most thorough.
For the embodiment two of cleaning unit, can be in conjunction with embodiment one setting, as it is shown on figure 3, to reach more preferable cleaning effect.
Cleaning unit, embodiment three: as shown in Figure 4, cleaning unit includes the first storage tank 15 and the first sparge pipe 16 being connected with the first storage tank 15, the pipe shaft of the first sparge pipe 16 is provided with the booster water pump 17 and electromagnetic valve 18 being electrically connected with the controller, the water side of the first sparge pipe 16 is provided with shower nozzle 19, and shower nozzle 19 is arranged towards cutting channels 8 near holding the opening cutting groove 3 side.By technique scheme, surface attachment has the cutting knife of metal fragment water currents by the first sparge pipe 16 ejection after cutting channels 8 passes, and comes off from the surface of cutting knife, reaches to remove the purpose of cutting knife surface metal chip.As above-mentioned first gas blow pipe 13, for the first spray test tube, the quantity of its water jet can also be for the multiple and periphery with cutting knife that is crisscross arranged, in order to cutting knife is carried out omnibearing cleaning.
Embodiment three for cleaning unit, it is also possible to combine embodiment one setting, as shown in Figure 4, to reach more preferable cleaning effect.
Above-described embodiment is only some the more preferred embodiments to cleaning unit, based on above-mentioned cleaning unit, for garbage collection unit, as shown in figures 4-6, garbage collection unit includes gather materials module and the storage module of storage metal fragment for being brought together by metal fragment, storage module includes being located at bed piece 1 storage bucket 20 interiorly or exteriorly, storage bucket 20 is cut the tapping channel 21 that groove 3 cuts on groove 3 diapire by being located at appearance be connected with being held, metal fragment is imported to receive in bucket 20 through tapping channel 21 by module of gathering materials by wind-force and/or water flow impact pressure and/or magnetic force, technique scheme, will fall off and import to receive in bucket 20 after the metal fragment on cutting slot diapire is concentrated, decrease because metal fragment splashes is scattered caused potential safety hazard.
Equally, for module of gathering materials, it may have different embodiments, specific as follows:
Gather materials module, embodiment one: as shown in Figure 5, module of gathering materials includes that being located at appearance cuts the second gas blow pipe 22 being connected on groove 3 diapire and with air compressor machine 14, and the pipe shaft of the second gas blow pipe 22 is provided with multiple inflatable mouth 23, and multiple inflatable mouths 23 are all arranged towards tapping channel 21.Technique scheme, the metal fragment being scattering on cutting slot diapire is blown in tapping channel 21, and be sent to receive in bucket 20 by tapping channel 21, optimize, owing to the first gas blow pipe 13 and the second gas blow pipe 22 are required to use air compressor machine 14 when working, and the two can work and be independent of each other simultaneously, therefore, can link together use by first, second gas blow pipe 22.
Gather materials module, embodiment two: as shown in Figure 6, further, module of gathering materials includes one second storage tank 24 and the second sparge pipe 25 being connected with the second storage tank 24, the pipe shaft of the second sparge pipe 25 is provided with the booster water pump 17 and electromagnetic valve 18 being electrically connected with the controller, the water side of the second sparge pipe 25 is provided with shower nozzle 19, and shower nozzle 19 is arranged towards cutting channels 8 near holding the opening cutting groove 3 side.By technique scheme, the metal fragment being scattering on cutting slot diapire is impacted by current, in tapping channel 21 enters into storage bucket 20.For this embodiment, a storage tank, booster water pump 17 and electromagnetic valve 18 can also be shared with the first sparge pipe 16 in cleaning unit embodiment two, when using this embodiment, in order to prevent receiving hydrops in bucket 20, storage bucket 20 can be set to the form of screen cloth, and water comes back in storage tank via water supply conduit.
Gather materials module, embodiment three: as shown in Figure 6, owing to being cut the metal fragment got off, typically there is magnetic, motion it is susceptible under the effect of magnetic force, at this, module of gathering materials includes that being located at appearance cuts the rotating cylinder 26 below groove 3 diapire, and the outer wall of rotating cylinder 26 is axially arranged with bar magnet 27 along it, and the rotation direction of rotating cylinder 26 towards the opening part of tapping channel 21 and is driven rotation by the second motor 28.Rotating cylinder 26 rotates and drives the bar magnet on its outer wall to rotate, the metal fragment dropped on cutting slot diapire is moved by the effect of magnetic force, owing to the rotation direction of motor and Magnet is directed towards tapping channel 21, so, under the effect of magnetic force, metal fragment moves towards tapping channel 21, and final metal fragment enters in storage bucket 20.
For above-mentioned rotating cylinder 26 quantity, can be arranged side by side as multiple so that hold cut have on the diapire of groove 3 continuous uniform for the magnetic force driving metal fragment to move.
Various combination based on above-mentioned cleaning unit Yu garbage collection unit embodiment, specific embodiment of the utility model can have a variety of, as follows:
Embodiment one: as it is shown on figure 3, the embodiment one, two of cleaning unit combines with the embodiment one of module of gathering materials;
Embodiment two: as shown in Figure 4, the embodiment one, three of cleaning unit combines with the embodiment two of module of gathering materials;
Embodiment three: as shown in Figure 6, the embodiment one, three of cleaning unit combines with the embodiment two, three of module of gathering materials.
Below being only preferred implementation of the present utility model, protection domain of the present utility model is not limited merely to above-described embodiment, and all technical schemes belonged under this utility model thinking belong to protection domain of the present utility model.It should be pointed out that, for those skilled in the art, without departing from the some improvements and modifications under this utility model principle premise, these improvements and modifications also should be regarded as protection domain of the present utility model.

Claims (10)

1. a hydraulic broaching machine, cut groove (3) including bed piece (1), controller, appearance, be located at the hydraulic means (4) that appearance is cut in groove (3) and the material clamping device (6) pulled by hydraulic means (4), described appearance is cut and is offered the cutting channels (8) passed through for cutting knife on the sidewall of groove (3) end, it is characterized in that: described appearance is additionally provided with metal fragment recovery system in cutting groove (3), described recovery system includes
It is positioned at cutting channels (8) and cuts the opening part of groove (3) side near appearance, in order to the cleaning unit that metal fragment is separated from cutting knife and the garbage collection unit that the metal fragment dropped in cutting slot is unified collection.
Hydraulic broaching machine the most according to claim 1, it is characterized in that: described cleaning unit includes cutting, with appearance, the annular slab (9) that groove (3) sidewall is rotationally connected, described annular slab (9) and cutting channels (8) are coaxially disposed and inwall is provided with the bristle (10) for scrubbing cutting knife surface, and described appearance cuts the first motor (11) being additionally provided with on the sidewall of groove (3) for driving annular slab (9) to rotate.
Hydraulic broaching machine the most according to claim 1, it is characterized in that: described cleaning unit includes first gas blow pipe (13) being connected with air compressor machine (14) air vent, the gas outlet of described first gas blow pipe (13) is towards cutting channels (8) near holding the opening cutting groove (3) side, and described air compressor machine (14) controls to be connected with controller.
Hydraulic broaching machine the most according to claim 3, is characterized in that: the described first gas outlet quantity blowing afloat pipe is 3 and axially staggered setting around cutting channels (8).
Hydraulic broaching machine the most according to claim 1, it is characterized in that: described cleaning unit includes one first storage tank (15) and the first sparge pipe (16) being connected with described first storage tank (15), the pipe shaft of described first sparge pipe (16) is provided with the booster water pump (17) and electromagnetic valve (18) being electrically connected with the controller, the water side of described first sparge pipe (16) is provided with shower nozzle (19), and described shower nozzle (19) is arranged towards cutting channels (8) near holding the opening cutting groove (3) side.
Hydraulic broaching machine the most according to claim 1, it is characterized in that: described garbage collection unit includes gather materials module and the storage module of storage metal fragment for being brought together by metal fragment, described storage module includes being located at bed piece (1) storage bucket (20) interiorly or exteriorly, described storage bucket (20) is cut the tapping channel (21) that groove (3) cuts on groove (3) diapire by being located at appearance and is connected with appearance, metal fragment is imported to receive in bucket (20) through tapping channel (21) by described module of gathering materials by wind-force and/or water flow impact pressure and/or magnetic force.
Hydraulic broaching machine the most according to claim 6, it is characterized in that: described in module of gathering materials include that being located at appearance cuts the second gas blow pipe (22) being connected on groove (3) diapire and with air compressor machine (14), the pipe shaft of described second gas blow pipe (22) is provided with multiple inflatable mouth (23), and multiple described inflatable mouths (23) are all arranged towards tapping channel (21).
Hydraulic broaching machine the most according to claim 6, it is characterized in that: described in module of gathering materials include one second storage tank (24) and the second sparge pipe (25) being connected with described second storage tank (24), the pipe shaft of described second sparge pipe (25) is provided with the booster water pump (17) and electromagnetic valve (18) being electrically connected with the controller, the water side of described second sparge pipe (25) is provided with shower nozzle (19), and described shower nozzle (19) is arranged towards cutting channels (8) near holding the opening cutting groove (3) side.
Hydraulic broaching machine the most according to claim 6, it is characterized in that: described in module of gathering materials include that being located at appearance cuts the rotating cylinder (26) below groove (3) diapire, being axially arranged with bar magnet (27) along it on the outer wall of described rotating cylinder (26), the rotation direction of described rotating cylinder (26) towards the opening part of tapping channel (21) and is driven rotation by the second motor (28).
Hydraulic broaching machine the most according to claim 9, it is characterized in that: the quantity of described rotating cylinder (26) is multiple and is parallel to each other respectively and is distributed in appearance and cuts below the diapire of groove (3), multiple described rotating cylinder (26) places plane is parallel to appearance and cuts the diapire of groove (3) and arrange and the rotation direction of rotating cylinder (26) is all towards the opening part of tapping channel (21).
CN201620194745.0U 2016-03-14 2016-03-14 Hydraulic broaching machine Active CN205519898U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106964840A (en) * 2017-05-24 2017-07-21 禹州市伟朔机械制造厂 A kind of broaching machine processed for brake disc

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106964840A (en) * 2017-05-24 2017-07-21 禹州市伟朔机械制造厂 A kind of broaching machine processed for brake disc

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