CN205519396U - Automatic tunnel grid flower bow member eight characters muscle make -up machine that takes off material mechanism in area - Google Patents
Automatic tunnel grid flower bow member eight characters muscle make -up machine that takes off material mechanism in area Download PDFInfo
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- CN205519396U CN205519396U CN201620208270.6U CN201620208270U CN205519396U CN 205519396 U CN205519396 U CN 205519396U CN 201620208270 U CN201620208270 U CN 201620208270U CN 205519396 U CN205519396 U CN 205519396U
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- forming machine
- mould
- muscle forming
- automatic material
- hydraulic cylinder
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Abstract
The utility model discloses an automatic tunnel grid flower bow member eight characters muscle make -up machine that takes off material mechanism in area, including eight characters muscle make -up machine organism (3) plane stamping forming part (1), automatic material part (9) and the three -dimensional stamping forming part (2) of taking off, pusher jack (4), push pedal (14), forming die (5) and guiding mechanism (7) are extrudeed including a pair of synchronization in opposite directions in plane stamping forming part (1), automatically, take off material part (9) including flexible from top to bottom mechanism, kicking block (18) and layer board, telescopic machanism sets up in eight characters muscle make -up machine organism (3) from top to bottom, and its upper end is connected with the layer board, the layer board is connected with kicking block (18), be provided with on the mesa of eight characters muscle make -up machine organism (3) and kicking block (18) matched with hole. This equipment not only can improve off -the -shelf qualification rate, and the product uniformity is good, saves workman labour moreover, puies forward high pressure heater work efficiency rate.
Description
Technical field
This utility model relates to a kind of eight word muscle forming machine automatic material separator equipment, the tunnel of a kind of band automatic material separator mechanism
Grid flower bow member eight word muscle forming machine, belongs to tunnel underground Construction Technology field.
Background technology
The support system in tunnel is made up of country rock and supporting construction two parts.Country rock is main load bearing unit under normal circumstances,
Supporting construction is complementary, but is also obligato.Particularly Unfavorable Conditions, supporting construction is also main carrying
Unit.The preliminary bracing of the general country rock in heavy haul railway tunnel mainly uses grid steel frame, particularly eight word muscle grid flower bow members to exist
Tunnel Engineering is (such as Highway Tunnel Construction, railway tunnel work, military concealed work, mine working, power station diversion tunnel etc.
Engineering) construction in be used widely.Tunnel eight word muscle grid flower bow member is to prop up for the steel used by supporting hole body or blindage
Frame, usually shaped steel or reinforcing bar make according to certain radian and length, are fabricated to unit piece one by one, then in construction
In-site installation, does not allow it collapse in conjunction with one rigid body of the compositions such as anchor pole, bar-mat reinforcement, gunite concrete, advanced tubule,
Give full play to the reinforcement effect to country rock, make preliminary bracing enter good cooperation state with country rock, thus form country rock
The system that jointly carries of supporting.Eight word muscle grids flower bow members can not take off after construction reuse, permanent support is in tunnel
In.
Eight word muscle of the grid flower bow member used in state's inner tunnel, metro project construction at present use manual manufacture.The work made
Sequence is: determine cutting length according to Figure of eight grid framework drawing；The reinforcing bar sheared is carried out bending；Bending is completed
Reinforcing bar weld；The reinforcing bar welded is carried out punch forming.The finished product of the eight word muscle that this processing technology produces closes
Lattice rate is low, working (machining) efficiency is low, processing cost is high, and existing process equipment carries out bending, flat die molding also to reinforcing bar
After having welded, need manually to be prized from mould by semi-finished product, enter back into next process and carry out tridimensional stamping molding, this
Sample not only labor intensive, also extends the working time of Product processing.
Summary of the invention
The purpose of this utility model is to provide the tunnel grid flower bow member eight word muscle forming machine of a kind of band automatic material separator mechanism, originally sets
The standby qualification rate that can not only improve finished product, good product consistency, and save workman labour force, improve working (machining) efficiency.
For achieving the above object, the technical solution adopted in the utility model is: the tunnel grid flower of a kind of band automatic material separator mechanism
Bow member eight word muscle forming machine, including eight word muscle forming machine bodies, including flat die profiled part, automatic material separator parts and vertical
Body punch forming parts, described flat die profiled part, automatic material separator parts and tridimensional stamping profiled part are all arranged on eight
On word muscle forming machine body；
Described flat die profiled part includes that a pair synchronization extrudes passage hydraulic cylinder, push pedal, mould and Guiding machine in opposite directions
Structure, described extruding passage hydraulic cylinder, push pedal, mould and guide rail are installed on the table top of eight word muscle forming machine bodies；
The telescopic end of described extruding passage hydraulic cylinder is oppositely arranged and is connected with two pieces push pedal respectively, and extruding passage hydraulic cylinder passes through liquid
Pressure pipe road is connected with hydraulic power unit；Push pedal is installed by the guiding mechanism being fixedly mounted on table top and eight word muscle forming machine bodies
Connect；Mould is mounted opposite in two pieces push pedal, with the Tong Bu passage hydraulic cylinder piston rod end of extruding in opposite directions in described push pedal
Relative side is fixed with pressing plate, is provided with the mould for fixing raw material stirrup of a pair longitudinally spaced placement between described two pressing plates
Tool, described mould is separately fixed on the table top of eight word muscle forming machine bodies；
Described automatic material separator parts include that mechanism, jacking block and the supporting plate stretched up and down, described upper and lower telescoping mechanism are arranged on eight words
In muscle forming machine body, its upper end is connected with supporting plate, and described supporting plate is connected with jacking block, the platform of described eight word muscle forming machine bodies
The hole matched with jacking block it is provided with on face；
Described tridimensional stamping profiled part includes hydraulic cylinder, lifting platform, fixed base and a pair guide pillar stretched up and down；Described
The two ends of fixed base are connected with the top of guide pillar respectively；The bottom of described guide pillar is fixed on equipment body, described stretches up and down
The hydraulic cylinder of contracting is arranged between guide pillar；The two ends of described lifting platform are respectively fitted on guide pillar, and the bottom of described lifting platform is with upper
The telescopic end of lower flexible hydraulic cylinder connects；The interval, line direction being positioned at guide pillar on described lifting platform is provided with lower mold, institute
State and be positioned at the interval, line direction of guide pillar on fixed base and be provided with and hold mould level with both hands；Described holding level with both hands is provided with middle punching between mould
Compression mould.
Further, described mould uses heart-shaped mould, and the table top of described eight word muscle forming machine bodies is positioned at mould and eight word muscle
The junction of forming machine body is provided with chute, and the rear end of one mould is provided with position-limit mechanism.
Further, described flat die profiled part is arranged on the right of tridimensional stamping profiled part.
Further, in described automatic material separator parts, upper and lower telescoping mechanism is jack, and described jack is connected with upper top link,
Supporting plate is installed on link top, upper top, is provided with jacking block at the corner of supporting plate, and described jacking block is four, described eight word muscle forming machines
The hole matched with jacking block it is provided with on the table top of body.
Further, in described automatic material separator parts, upper and lower telescoping mechanism is cylinder, and cylinder passes through pneumatic control valve group and pressure gas
Source connects.
The beneficial effects of the utility model are: use form cutting mentality of designing according to the profile of reinforcing bar finished product, first pass through mould
Design, then arrives the device structure realizing function, combines equipment newly developed by new technology and uses, it is possible to achieve eight word muscle are certainly
The features such as dynamic machine-shaping, has processed finished products qualification rate high, good product consistency；This equipment arranges automatic material separator parts,
After flat die molding procedure completes, eight letter disk half costs are ejected from mould by equipment automatically, it is not necessary to artificial by semi-finished product
Prizing from mould, save labour force, working (machining) efficiency is high, processing integrated cost is low.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model；
Fig. 2 is front view of the present utility model；
Fig. 3 is the left view of Fig. 2；
Fig. 4 is the top view of Fig. 2；
Fig. 5 is the enlarged diagram after this utility model flat die；
Fig. 6 is the enlarged diagram before this utility model tridimensional stamping；
Fig. 7 is the enlarged diagram after this utility model tridimensional stamping.
In figure, 1. flat die profiled part, 2. tridimensional stamping profiled part, 3. eight word muscle forming machine bodies, 4. squeeze
Pressure passage hydraulic cylinder, 5. mould, 6. pressing plate, 7. guiding mechanism, 8. mould, 9. automatic material separator parts, 10. liter
Fall platform, 11. fixed bases, 12. lower mold, 13. guide pillars, 14. push pedals, about 15. hydraulic cylinders stretched, 16. ends
Flat-die has, 17. diels, 18. jacking blocks, 19. chutes, 20. position-limit mechanisms.
Detailed description of the invention
Below in conjunction with the accompanying drawings this utility model is described in further detail.
If Fig. 1 is to shown in 7, the tunnel grid flower bow member eight word muscle forming machine of a kind of band automatic material separator mechanism, including eight word muscle
Forming machine body 3, flat die profiled part 1, automatic material separator parts 9 and tridimensional stamping profiled part 2, described flat die
Profiled part 1, automatic material separator parts 9 and tridimensional stamping profiled part 2 are all arranged on the body 3 of automatic material separator equipment；
Described flat die profiled part 1 includes a pair synchronization extruding passage hydraulic cylinder 4, push pedal 14, mould 5 in opposite directions
With guiding mechanism 7, described extruding passage hydraulic cylinder 7, push pedal 14, mould 5 and guiding mechanism 7 are installed in eight word muscle
On the table top of forming machine body 3；Described extruding passage hydraulic cylinder 4 telescopic end be oppositely arranged and respectively with two pieces push pedal 14
Connecting, extruding passage hydraulic cylinder 4 is connected with hydraulic power unit by fluid pressure line；Push pedal 14 becomes by being fixedly mounted on eight word muscle
Guiding mechanism 7 on type machine body 3 table top is installed with eight word muscle forming machine bodies 3 and is connected；Mould 5 is mounted opposite
In two pieces push pedal 14, described push pedal 14 is fixed with pressure with the side synchronizing to extrude passage hydraulic cylinder 4 telescopic end in opposite directions relative
Plate 6, is provided with the mould 8 for fixing raw material stirrup of a pair longitudinally spaced placement, described mould 8 between described two pressing plates 6
It is separately fixed on the table top of eight word muscle forming machine bodies 3；
Described automatic material separator parts 9 include mechanism, jacking block 18 and the supporting plate stretched up and down, and described upper and lower telescoping mechanism is arranged on
In eight word muscle forming machine bodies 3, its upper end is connected with supporting plate, and described supporting plate is connected with jacking block 18, described eight word muscle forming machines
The hole matched with jacking block 18 it is provided with on the table top of body 3；
Described tridimensional stamping profiled part 2 includes hydraulic cylinder 15, lifting platform 10, fixed base 11 and a pair stretched up and down
Guide pillar 12；Top with guide pillar 13 respectively, the two ends of described fixed base 11 is connected；The bottom of described guide pillar 13 is fixed on eight
On word muscle forming machine body 3, described hydraulic cylinder 15 flexible up and down is arranged between guide pillar 13；The two of described lifting platform 10
End is respectively fitted on guide pillar 13, and the bottom of described lifting platform 10 is connected with the telescopic end of hydraulic cylinder 15 flexible up and down；Described
The interval, line direction being positioned at guide pillar 13 on lifting platform 10 is provided with lower mold 12, and described fixed base 11 is positioned at guide pillar
The interval, line direction of 13 is provided with holds mould 16 level with both hands；Described holding level with both hands is provided with middle diel 17 between mould 16.
Owing to the shape of tunnel grid flower bow member eight word muscle is similar with Arabic numerals " 8 ", the most described mould 8 uses the heart
Shape mould, such mould 8 and steel disk mating shapes, when reinforcing bar carries out bending rear enclosure on described mould 8, by controlling
The flexible of extruding passage hydraulic cylinder 4 can realize the push pedal 14 being arranged on mould 5 direction of extrusion level towards mould 8
Mobile, it is also possible to according to actual needs, to make the mould of other analogous shape, to reach and tunnel grid flower arch to be processed
Frame eight word muscle finished product matches；Mould 8 and eight word muscle forming machine bodies it are positioned on the table top of described eight word muscle forming machine bodies 3
Junction be provided with chute 19, the rear end of one mould is provided with position-limit mechanism 20, and described position-limit mechanism can be along cunning
Groove 19 moves horizontally, such that it is able to process various sizes of tunnel grid flower bow member eight word muscle.
Further, described flat die profiled part 1 is arranged on the right of tridimensional stamping profiled part 2, according to ergonomic
Learn Design and Machining technique orientation to design.
Further, in described automatic material separator parts 9, upper and lower telescoping mechanism is jack, and described jack is connected with upper top link,
Supporting plate is installed on link top, upper top, is provided with jacking block 18 at the corner of supporting plate, and described jacking block 18 is four, and described eight word muscle become
Being provided with the hole matched with jacking block 18 on the table top of type machine body 3, described jacking block 18 is arranged on mould 8 with diagonal form
Surrounding, when raw material stirrup is processed through flat die profiled part 1, and after having welded, control automatic material separator parts 9
In jack move up, jacking block 18 will processing after semi-finished product eject from mould 8, save manpower.
In described automatic material separator parts 9, upper and lower telescoping mechanism is cylinder, and cylinder is connected with pressure gas source by pneumatic control valve group,
Owing to cylinder response speed faster and need not the biggest strength, therefore preferred the latter.
During work, first carry out flat die molding procedure: design mould 5 as requested, by off-the-shelf raw material
Mould 8 put into by stirrup, installs mould 5 on pressing plate 6, controls extruding passage hydraulic cylinder 4, utilizes push pedal 14
Move toward one another punching press raw material stirrup simultaneously with pressing plate 6 is pushed into mould 5, is squeezed by mould 5 and mould 8 profile
Pressure makes raw material stirrup become the pattern of setting, solid by using welding manner that the place of contact in the middle of raw material stirrup is carried out welding
Fixed, now semi-finished product machine, and control extruding passage hydraulic cylinder 4 so that pine returns mould 5, now control the most de-
The telescoping mechanism up and down of material parts 9 moves up, and the semi-finished product after processing are ejected from mould 8 by jacking block 18, it is not necessary to workman
Arduously take out semi-finished product；
Secondly, the operation of tridimensional stamping molding is carried out: the semi-finished product after flat die molding are put into the pars intermedia of lower mold 12
Position；Controlling hydraulic cylinder 15 flexible up and down promotes lifting platform 10 to move upward, and during moving upward, reinforcing bar is at mould
Gradually deforming under the effect of contact force, when arriving the state after tridimensional stamping, finished product machines, and stretches the most up and down
Hydraulic cylinder 15 move downward and unclamp, and take out finished product and be required grid flower bow member eight word muscle.
Claims (5)
1. the tunnel grid flower bow member eight word muscle forming machine of a Zhong Dai automatic material separator mechanism, including eight words muscle forming machine body (3),
It is characterized in that, including flat die profiled part (1), automatic material separator parts (9) and tridimensional stamping profiled part (2),
Described flat die profiled part (1) includes that a pair synchronization extrudes passage hydraulic cylinder (4), push pedal (14) in opposite directions, becomes
Mould (5) and guiding mechanism (7), described extruding elapses hydraulic cylinder (4), push pedal (14), mould (5) and leads
On the table top that mechanism (7) is installed in eight words muscle forming machine body (3)；Stretching of described extruding passage hydraulic cylinder (4)
End is oppositely arranged and is connected with two pieces push pedal (14) respectively, and extruding passage hydraulic cylinder (4) is by fluid pressure line and hydraulic pump
Stand connection；Push pedal (14) is pacified with eight words muscle forming machine body (3) by the guiding mechanism (7) being fixedly mounted on table top
Load connects；Mould (5) is mounted opposite in two pieces push pedal (14), and described push pedal (14) is upper to be extruded in opposite directions with Tong Bu
The side that passage hydraulic cylinder (4) tailpiece of the piston rod is relative is fixed with pressing plate (6), is provided with a pair and indulges between described two pressing plates (6)
To the mould (8) for fixing raw material stirrup being spaced apart, described mould (8) is separately fixed at eight word muscle forming machine bodies
(3) on table top；
Described automatic material separator parts (9) include mechanism, jacking block (18) and the supporting plate stretched up and down, described upper and lower telescoping mechanism
Being arranged in eight words muscle forming machine body (3), its upper end is connected with supporting plate, and described supporting plate is connected with jacking block (18), described
The table top of eight words muscle forming machine body (3) is provided with the hole matched with jacking block (18)；
Hydraulic cylinder (15) that described tridimensional stamping profiled part (2) includes stretching up and down, lifting platform (10), fixed base (11)
With a pair guide pillar (13)；Top with guide pillar (13) respectively, the two ends of described fixed base (11) is connected；Described guide pillar (13)
Bottom be fixed on eight words muscle forming machine body (3), described hydraulic cylinder (15) flexible up and down is arranged on guide pillar (13)
Between；The two ends of described lifting platform (10) are respectively fitted on guide pillar (13), and the bottom of described lifting platform (10) is with upper and lower
The telescopic end of flexible hydraulic cylinder (15) connects；The interval, line direction of guide pillar (13) it is positioned on described lifting platform (10)
Being provided with lower mold (12), the interval, line direction that described fixed base (11) is positioned at guide pillar (13) is provided with and holds mould level with both hands
Tool (16)；Described holding level with both hands is provided with middle diel (17) between mould (16).
The tunnel grid flower bow member eight word muscle forming machine of band the most according to claim 1 automatic material separator mechanism, its feature exists
Use heart-shaped mould in, described mould (8), the table top of described eight words muscle forming machine body (3) is positioned at mould (8) with
The junction of eight words muscle forming machine body (3) is provided with chute (19), and the rear end of one mould (8) is provided with spacing
Mechanism (20).
The tunnel grid flower bow member eight word muscle forming machine of band the most according to claim 1 automatic material separator mechanism, its feature exists
In, described flat die profiled part (1) is arranged on the right of tridimensional stamping profiled part (2).
4. according to the tunnel grid flower bow member eight word muscle forming machine of the band automatic material separator mechanism described in claim 1 or 2 or 3,
It is characterized in that, in described automatic material separator parts (9), upper and lower telescoping mechanism is jack, described jack and upper top link
Connecting, supporting plate is installed on link top, upper top, is provided with jacking block (18) at the corner of supporting plate, and described jacking block (18) is four,
It is provided with, on the table top of described eight words muscle forming machine body (3), the hole matched with jacking block (18).
5. according to the tunnel grid flower bow member eight word muscle forming machine of the band automatic material separator mechanism described in claim 1 or 2 or 3,
It is characterized in that, in described automatic material separator parts (9), upper and lower telescoping mechanism is cylinder, and cylinder passes through pneumatic control valve group and pressure
Strength source connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620208270.6U CN205519396U (en) | 2016-03-17 | 2016-03-17 | Automatic tunnel grid flower bow member eight characters muscle make -up machine that takes off material mechanism in area |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620208270.6U CN205519396U (en) | 2016-03-17 | 2016-03-17 | Automatic tunnel grid flower bow member eight characters muscle make -up machine that takes off material mechanism in area |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205519396U true CN205519396U (en) | 2016-08-31 |
Family
ID=56781852
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620208270.6U Expired - Fee Related CN205519396U (en) | 2016-03-17 | 2016-03-17 | Automatic tunnel grid flower bow member eight characters muscle make -up machine that takes off material mechanism in area |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205519396U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107052817A (en) * | 2016-12-13 | 2017-08-18 | 范玫光 | The tinuous production of the word of high intensity grillage eight flower |
| CN108723234A (en) * | 2018-07-02 | 2018-11-02 | 北京城乡隧盾国际建设工程有限公司 | Tunnel grid spends eight word muscle molding machine of arch |
-
2016
- 2016-03-17 CN CN201620208270.6U patent/CN205519396U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107052817A (en) * | 2016-12-13 | 2017-08-18 | 范玫光 | The tinuous production of the word of high intensity grillage eight flower |
| CN108723234A (en) * | 2018-07-02 | 2018-11-02 | 北京城乡隧盾国际建设工程有限公司 | Tunnel grid spends eight word muscle molding machine of arch |
| CN108723234B (en) * | 2018-07-02 | 2023-08-15 | 北京城乡隧盾国际建设工程有限公司 | Eight-bar forming machine for tunnel grid flower arch frame |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160831 Termination date: 20210317 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |