CN205517140U - 10 fermentation tail gas disinfection and purification systems of ubiquinone - Google Patents
10 fermentation tail gas disinfection and purification systems of ubiquinone Download PDFInfo
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- CN205517140U CN205517140U CN201620052749.5U CN201620052749U CN205517140U CN 205517140 U CN205517140 U CN 205517140U CN 201620052749 U CN201620052749 U CN 201620052749U CN 205517140 U CN205517140 U CN 205517140U
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Abstract
Description
技术领域:Technical field:
本实用新型涉及发酵系统的尾气处理系统,特别是涉及辅酶Q10发酵尾气消毒净化系统。The utility model relates to a tail gas treatment system of a fermentation system, in particular to a coenzyme Q10 fermentation tail gas disinfection and purification system.
背景技术:Background technique:
在辅酶Q10的发酵过程中,发酵罐中的尾气是不可避免要排放出来的,而排放出来的尾气会对环境造成污染,所以对发酵罐中排放出来的尾气中的活菌及有害物质进行有效的去除,是保障安全进行辅酶Q10发酵生产过程中的关键因素之一;如图1所示,目前发酵尾气净化系统包括发酵罐、一次气液分离器、尾气洗涤塔、碱液槽、碱液回收罐,发酵罐出口与一次气液分离器进口通过管路连接,一次气液分离器出液口与发酵罐回液口通过管路连接,一次气液分离器排气口与尾气洗涤塔进气口通过尾气管连接,尾气洗涤塔下端连通设置有碱液槽,碱液槽下端的第一出液口通过碱液喷淋管与尾气洗涤塔上端的液体分布器入口连接,碱液喷淋管上设置有碱液喷淋泵,碱液槽下端的第二出液口与碱液回收罐的进液口通过管路连接,碱液回收罐的出液口与碱液槽的进液口通过碱液供给管连接,碱液供给管上设置有碱液供给泵。During the fermentation process of coenzyme Q10, the tail gas in the fermenter is inevitably discharged, and the exhaust gas will pollute the environment, so the live bacteria and harmful substances in the tail gas discharged from the fermenter are effectively treated The removal is one of the key factors to ensure the safety of coenzyme Q10 fermentation production process; as shown in Figure 1, the current fermentation tail gas purification system includes The recovery tank and the outlet of the fermentation tank are connected to the inlet of the primary gas-liquid separator through pipelines, the liquid outlet of the primary gas-liquid separator is connected to the liquid return port of the fermentation tank through pipelines, and the exhaust port of the primary gas-liquid separator is connected to the tail gas scrubber. The gas port is connected through the tail gas pipe, and the lower end of the tail gas scrubber is connected with a lye tank. The first liquid outlet at the lower end of the lye tank is connected to the inlet of the liquid distributor at the upper end of the tail gas scrubber through the lye spray pipe, and the lye is sprayed. A lye spray pump is arranged on the pipe, and the second liquid outlet at the lower end of the lye tank is connected with the liquid inlet of the lye recovery tank through a pipeline, and the liquid outlet of the lye recovery tank is connected with the liquid inlet of the lye tank It is connected by an lye supply pipe, and an lye supply pump is arranged on the lye supply pipe.
目前的发酵尾气净化系统在尾气洗涤塔内仅通过“喷淋”去除尾气中的活菌,并不能完全去除尾气中的活菌,未去除的活菌仍会随尾气排出,另外经尾气洗涤塔处理后的尾气直接通向大气,尾气中会携带大量的碱液,对环境造成污染,并且造成碱液排出浪费。The current fermentation tail gas purification system only removes the live bacteria in the tail gas by "spraying" in the tail gas scrubber, but cannot completely remove the live bacteria in the tail gas. The treated tail gas is directly led to the atmosphere, and a large amount of lye will be carried in the tail gas, which will pollute the environment and cause waste of lye discharge.
实用新型内容:Utility model content:
本实用新型的目的在于提供辅酶Q10发酵尾气消毒净化系统,解决目前发酵尾气净化系统不能有效净化尾气,且排出尾气携带碱液造成碱液浪费、环境污染的问题。The purpose of the utility model is to provide a coenzyme Q10 fermentation tail gas disinfection and purification system to solve the problems that the current fermentation tail gas purification system cannot effectively purify the tail gas, and the discharge tail gas carries lye, which causes lye waste and environmental pollution.
为了解决上述技术问题,本实用新型提供了辅酶Q10发酵尾气消毒净化系统,其包括发酵罐、一次气液分离器、尾气洗涤塔、碱液槽、碱液回收罐,所述一次气液分离器排气口与尾气管一端连接,所述尾气管另一端从所述尾气洗涤塔进气口进入延伸到所述碱液槽中,且其中伸入到所述碱液槽中液面以下的所述尾气管的管壁上均匀设有通气孔。In order to solve the above technical problems, the utility model provides a coenzyme Q10 fermentation tail gas disinfection and purification system, which includes a fermentation tank, a primary gas-liquid separator, a tail gas scrubber, an lye tank, and an lye recovery tank, and the primary gas-liquid separator The exhaust port is connected to one end of the tail gas pipe, and the other end of the tail gas pipe enters and extends from the air inlet of the tail gas scrubber into the lye tank, and wherein all the parts that extend into the lye tank below the liquid level Ventilation holes are uniformly arranged on the pipe wall of the tail gas pipe.
优选地,其还包括有二次气液分离器,所述尾气洗涤塔顶端的排气口与所述二次气液分离器的进口通过管路连接,所述二次气液分离器的排气口置于大气中,所述二次气液分离器的排液口与所述碱液回收罐的进液口连接。Preferably, it also includes a secondary gas-liquid separator, the exhaust port at the top of the tail gas scrubber is connected to the inlet of the secondary gas-liquid separator through a pipeline, and the outlet of the secondary gas-liquid separator The gas port is placed in the atmosphere, and the liquid outlet of the secondary gas-liquid separator is connected with the liquid inlet of the alkali recovery tank.
本实用新型的优点:本实用新型提供的辅酶Q10发酵尾气消毒净化系统通过将尾气管另一端从尾气洗涤塔进气口进入延伸到碱液槽中,并在伸入到碱液中的尾气管的部分管壁上设置通气孔可实现喷淋加水浴二次去除发酵尾气中携带的活菌,去除效果更好;另外通过在尾气洗涤塔排气口连接二次气液分离器,经过二次气液分离器将碱液分离出来回收到碱液回收罐中,可有效回收利用随发酵尾气排出的碱液,又能避免碱液随尾气排出对环境造成污染。The advantages of the utility model: the coenzyme Q10 fermentation tail gas disinfection and purification system provided by the utility model extends the other end of the tail gas pipe from the air inlet of the tail gas scrubber to the lye tank, and the tail gas pipe extending into the lye Ventilation holes are set on part of the pipe wall to realize the secondary removal of live bacteria carried in the fermentation tail gas by spraying and adding a water bath, and the removal effect is better; The gas-liquid separator separates the lye and recycles it into the lye recovery tank, which can effectively recycle the lye discharged with the fermentation tail gas, and prevent the lye from being discharged along with the tail gas from polluting the environment.
附图说明:Description of drawings:
图1为现有技术中发酵尾气消毒净化系统的结构示意图;Fig. 1 is the structural representation of fermentation tail gas disinfection and purification system in the prior art;
图2为本实用新型实施例的结构示意图;Fig. 2 is the structural representation of the utility model embodiment;
图3为图2局部放大示意图。FIG. 3 is a partially enlarged schematic diagram of FIG. 2 .
附图说明如下:1、发酵罐;2、一次气液分离器;3、尾气洗涤塔;4、碱液槽;401、液面;5、碱液回收管;6、尾气管;601、通气孔;7、二次气液分离器;8、碱液喷淋管;9、碱液喷淋泵;10、碱液供给管;11、碱液供给泵。The accompanying drawings are as follows: 1, fermentation tank; 2, primary gas-liquid separator; 3, tail gas scrubber; 4, lye tank; 401, liquid level; 5, lye recovery pipe; 6, tail gas pipe; 601, through 7. Secondary gas-liquid separator; 8. Alkali spray pipe; 9. Alkali spray pump; 10. Alkali supply pipe; 11. Alkali supply pump.
具体实施方式:detailed description:
为使本实用新型要解决的技术问题、技术方案和优点更加清楚,下面将结合附图及具体实施例进行详细描述。In order to make the technical problems, technical solutions and advantages to be solved by the utility model clearer, the following will describe in detail with reference to the drawings and specific embodiments.
如图2所示,在本实用新型的实施例中,提供了辅酶Q10发酵尾气消毒净化系统,其包括发酵罐1、一次气液分离器2、尾气洗涤塔3、碱液槽4、碱液回收罐5,发酵罐1出口与一次气液分离器2进口通过管路连接,一次气液分离器2出液口与发酵罐1回液口通过管路连接,一次气液分离器2排气口与尾气洗涤塔3进气口通过尾气管6连接,尾气管6从尾气洗涤塔3进气口进入延伸到尾气洗涤塔3下端连通设置的碱液槽4中,且其中伸入到碱液槽4中液面401以下的尾气管6的管壁上均匀设有通气孔601,碱液槽4下端的第一出液口通过碱液喷淋管8与尾气洗涤塔3上端的液体分布器入口连接,碱液喷淋管8上设置有碱液喷淋泵9,尾气洗涤塔3顶端的排气口与二次气液分离器7的进口通过管路连接,二次气液分离器7的排气口通向大气,二次气液分离器7的排液口与碱液回收罐5的进液口连接,碱液槽4下端的第二出液口与碱液回收罐5的进液口通过管路连接,碱液回收罐5的出液口与碱液槽4的进液口通过碱液供给管10连接,碱液供给管10上设置有碱液供给泵11。As shown in Figure 2, in the embodiment of the present utility model, provide coenzyme Q10 fermentation tail gas disinfection and purification system, it comprises fermentation tank 1, primary gas-liquid separator 2, tail gas scrubber 3, lye tank 4, lye Recovery tank 5, the outlet of fermentation tank 1 is connected to the inlet of primary gas-liquid separator 2 through pipelines, the liquid outlet of primary gas-liquid separator 2 is connected to the liquid return port of fermentation tank 1 through pipelines, and the primary gas-liquid separator 2 is exhausted The port is connected with the tail gas scrubber 3 air inlet through the tail gas pipe 6, and the tail gas pipe 6 enters from the tail gas scrubber 3 inlet and extends to the lye tank 4 connected to the lower end of the tail gas scrubber 3, and wherein it stretches into the lye Vent holes 601 are evenly provided on the pipe wall of the tail gas pipe 6 below the liquid level 401 in the tank 4, and the first liquid outlet at the lower end of the lye tank 4 passes through the liquid distributor at the upper end of the lye spray pipe 8 and the tail gas scrubber 3 The inlet is connected, and the lye spray pipe 8 is provided with an lye spray pump 9, and the exhaust port at the top of the tail gas scrubber 3 is connected with the inlet of the secondary gas-liquid separator 7 through a pipeline, and the secondary gas-liquid separator 7 The exhaust port of the gas-liquid separator 7 is connected to the liquid inlet of the lye recovery tank 5, and the second liquid outlet at the lower end of the lye tank 4 is connected to the inlet of the lye recovery tank 5. Liquid port is connected by pipeline, and the liquid outlet of lye recovery tank 5 is connected with the liquid inlet of lye tank 4 by lye supply pipe 10, and lye supply pipe 10 is provided with lye supply pump 11.
本实用新型提供的辅酶Q10发酵尾气消毒净化系统的工作流程为:发酵尾气从发酵罐1的排气口进入一次气液分离器2,菌液从一次气液分离器2底端的出液口排回到发酵罐1中,发酵气体从一次气液分离器2的排气口通过尾气管6上的通气孔601排入到盛放有碱液的碱液槽4中,其中碱液通过碱液供给泵11从碱液回收罐5中吸入到碱液槽4中,发酵气体从尾气管6上的通气孔601中出来,经过碱液的洗涤上升到尾气洗涤塔3中,同时碱液槽4中的碱液通过碱液喷淋泵9由碱液喷淋管8上升到尾气洗涤塔3的分布器入口,从分布器出来的碱液进一步喷淋经碱液洗涤过得尾气,经过水浴和喷淋双重结合对尾气净化能充分吸收尾气中的活菌,然后经过水浴和喷淋的尾气从尾气洗涤塔3的排气口排出,进入二次气液分离器7,碱液从二次气液分离器7的出液口回流到碱液回收罐5中,尾气从二次气液分离器7的排气口排出,通过设置二次气液分离器7可以避免尾气携带碱液排放对环境污染,另外可以回收利用碱液,避免碱液浪费。The working process of the coenzyme Q10 fermentation tail gas disinfection and purification system provided by the utility model is as follows: the fermentation tail gas enters the primary gas-liquid separator 2 from the exhaust port of the fermentation tank 1, and the bacterial liquid is discharged from the liquid outlet at the bottom of the primary gas-liquid separator 2. Back in the fermenter 1, the fermented gas is discharged from the exhaust port of the primary gas-liquid separator 2 through the vent hole 601 on the tail gas pipe 6 into the lye tank 4 containing the lye, wherein the lye passes through the lye The supply pump 11 is sucked into the lye tank 4 from the lye recovery tank 5, and the fermented gas comes out from the vent hole 601 on the tail gas pipe 6, and rises to the tail gas scrubber 3 after being washed by the lye, while the lye tank 4 The lye in the lye rises to the distributor inlet of the tail gas scrubber 3 by the lye spray pump 9 by the lye spray pipe 8, and the lye that comes out from the distributor is further sprayed to obtain the tail gas through the lye washing, and passes through the water bath and The double combination of spraying can fully absorb the living bacteria in the tail gas for tail gas purification, and then the tail gas after water bath and spraying is discharged from the exhaust port of the tail gas scrubber 3 and enters the secondary gas-liquid separator 7, and the lye is discharged from the secondary gas The liquid outlet of the liquid separator 7 is returned to the lye recovery tank 5, and the tail gas is discharged from the exhaust port of the secondary gas-liquid separator 7. By setting the secondary gas-liquid separator 7, the tail gas can be prevented from carrying the lye discharge to the environment. Pollution, in addition, the lye can be recycled to avoid waste of lye.
以上是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is the preferred embodiment of the present utility model. It should be pointed out that for those of ordinary skill in the art, some improvements and modifications can be made without departing from the principle of the present utility model. These improvements and modifications should also be made. It is regarded as the protection scope of the present utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112023574A (en) * | 2020-09-28 | 2020-12-04 | 宁夏盈氟金和科技有限公司 | A high-efficiency washing and purification device for chemical plants |
| CN118001915A (en) * | 2024-03-29 | 2024-05-10 | 中化二建集团有限公司 | Tail gas treatment device of fermentation system |
-
2016
- 2016-01-19 CN CN201620052749.5U patent/CN205517140U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112023574A (en) * | 2020-09-28 | 2020-12-04 | 宁夏盈氟金和科技有限公司 | A high-efficiency washing and purification device for chemical plants |
| CN118001915A (en) * | 2024-03-29 | 2024-05-10 | 中化二建集团有限公司 | Tail gas treatment device of fermentation system |
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