CN205516801U - Stirring station is with high -efficient buck filter equipment - Google Patents
Stirring station is with high -efficient buck filter equipment Download PDFInfo
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Abstract
本实用新型属于搅拌站机械设备技术领域,提出了一种搅拌站用高效灰水过滤装置,包括从上至下依次设置有出水口、灰浆进口、出浆口的灰浆筒,所述灰浆筒的下端为倒锥形且所述出浆口设置在端部,所述灰浆筒内壁设置有位于所述出水口和所述灰浆进口之间的支撑圆环,所述支撑圆环上设置有被振动顶杆顶起为锥形的过滤布袋,所述振动顶杆穿过所述出浆口与伸缩管的下端内部连接,所述伸缩管的上端与所述出浆口接合且其下端外部与振动装置连接,所述伸缩管下方的连接管路上设置有蝶阀。本实用新型解决了现有技术中搅拌站清洗设备的灰水处理效率低、速度慢、结构复杂、故障率高影响搅拌站正常工作的技术问题。
The utility model belongs to the technical field of mixing station mechanical equipment, and proposes a high-efficiency gray water filter device for a mixing station, which includes a mortar cylinder provided with a water outlet, a mortar inlet, and a slurry outlet in sequence from top to bottom. The lower end is inverted tapered and the slurry outlet is arranged at the end, the inner wall of the mortar cylinder is provided with a support ring between the water outlet and the mortar inlet, and the support ring is provided with a vibration The ejector rod jacks up a tapered filter bag, the vibrating ejector rod passes through the slurry outlet and is internally connected to the lower end of the telescopic tube, the upper end of the telescopic tube is connected to the slurry outlet and its lower end is externally connected to the vibration The device is connected, and a butterfly valve is arranged on the connecting pipeline below the telescopic tube. The utility model solves the technical problems of low gray water treatment efficiency, slow speed, complex structure and high failure rate affecting the normal operation of the mixing station in the prior art.
Description
技术领域technical field
本实用新型属于搅拌站机械设备技术领域,涉及一种混凝土搅拌站用对清洗设备的灰水进行过滤分离的高效过滤装置。The utility model belongs to the technical field of mixing station machinery equipment, and relates to a high-efficiency filtering device for filtering and separating gray water of cleaning equipment used in a concrete mixing station.
背景技术Background technique
混凝土搅拌站中的搅拌主机及各种料斗经常需要大量水资源进行清洗,清洗后的灰水,现有技术中搅拌站清洗用过的灰水中的灰浆过滤或者是以沉淀过滤方式将其与水分离,设备体积大不仅占据了整个搅拌站很大的场地,而且过滤效率低、速度慢,或者是依靠板框过滤器来实现过滤分离,结构复杂故障率高,经常需要维修及更换配件,使搅拌站的灰水不能及时过滤,从而影响了整个清洗水的循环利用,延误了搅拌站的正常运行。The mixing main engine and various hoppers in the concrete mixing plant often need a large amount of water for cleaning. After cleaning the gray water, in the prior art, the gray water used for cleaning the mixing plant is filtered with mortar or by sedimentation and filtration. Separation, the large volume of equipment not only occupies a large space of the entire mixing plant, but also has low filtration efficiency and slow speed, or relies on plate and frame filters to achieve filtration and separation, the structure is complex and the failure rate is high, and maintenance and replacement parts are often required. The gray water in the mixing station cannot be filtered in time, which affects the recycling of the entire cleaning water and delays the normal operation of the mixing station.
实用新型内容Utility model content
本实用新型提出一种搅拌站用高效灰水过滤装置,解决了现有技术中搅拌站清洗设备的灰水处理效率低、速度慢、结构复杂、故障率高影响搅拌站正常工作的技术问题。The utility model proposes a high-efficiency gray water filtering device for a mixing station, which solves the technical problems of low gray water treatment efficiency, slow speed, complex structure and high failure rate affecting the normal operation of the mixing station in the prior art.
本实用新型的技术方案是这样实现的:The technical scheme of the utility model is achieved in that:
一种搅拌站用高效灰水过滤装置,包括A high-efficiency gray water filter device for a mixing station, comprising
从上至下依次设置有出水口、灰浆进口、出浆口的灰浆筒,所述灰浆筒的下端为倒锥形且所述出浆口设置在端部,所述灰浆筒内壁设置有位于所述出水口和所述灰浆进口之间的支撑圆环,所述支撑圆环上设置有被振动顶杆顶起为锥形的过滤布袋,所述振动顶杆穿过所述出浆口与伸缩管的下端内部连接,所述伸缩管的上端与所述出浆口接合且其下端外部与振动装置连接,所述伸缩管下方的连接管路上设置有蝶阀。A mortar tube with a water outlet, a mortar inlet, and a slurry outlet is arranged in sequence from top to bottom. The lower end of the mortar tube is inverted tapered and the slurry outlet is arranged at the end. The support ring between the water outlet and the mortar inlet, the support ring is provided with a tapered filter bag lifted by the vibrating ejector rod, and the vibrating ejector rod passes through the slurry outlet and stretches The lower end of the tube is internally connected, the upper end of the telescopic tube is connected to the slurry outlet and the lower end is externally connected to the vibrating device, and a butterfly valve is arranged on the connecting pipeline below the telescopic tube.
作为进一步的技术方案,所述振动装置包括振动电机和与所述振动电机连接的振动杆,所述振动杆与所述伸缩管的下端连接且其上设置有弹簧。As a further technical solution, the vibrating device includes a vibrating motor and a vibrating rod connected to the vibrating motor, the vibrating rod is connected to the lower end of the telescopic tube and a spring is arranged thereon.
作为进一步的技术方案,还包括输送装置,所述输送装置包括依次与所述蝶阀连接的软连接布筒、螺旋输送结构。As a further technical solution, it also includes a conveying device, which includes a soft-connected cloth tube and a screw conveying structure sequentially connected to the butterfly valve.
作为进一步的技术方案,所述螺旋输送结构包括与所述软连接布筒相通且水平设置的输送通道,所述输送通道内设置有与螺旋输送电机连接的螺旋输送轴,所述输送通道的端部为输送出口。As a further technical solution, the screw conveying structure includes a conveying channel communicated with the soft connection cloth tube and arranged horizontally, a screw conveying shaft connected to a screw conveying motor is arranged in the conveying channel, and the end of the conveying channel The part is the delivery outlet.
作为进一步的技术方案,所述软连接布筒的下端设置有接水盘。As a further technical solution, a water receiving tray is provided at the lower end of the soft connection cloth tube.
本实用新型使用原理及有益效果为:The utility model uses principle and beneficial effect as follows:
1、本实用新型在使用时,先将蝶阀关闭,从灰浆进口通过输送机打入灰浆至灰浆筒,同时控制好流量,这个过程中过滤布袋会被撑起,然后打开振动装置,从而依次带动振动顶杆、过滤布袋振动,从而对灰浆进行过滤,待出水口有净水流出后适当打开蝶阀,将灰浆打至灰浆筒的输送机正常出料并调节器阀门使其稳定即可,便可以进行振动工作的过滤布袋将灰水中的滤料和清水进行高效分离,从而可以实现沉淀振动及滤布过滤为一体的高效灰水过滤,而且整个设备体积和占地面积小,结构简单,不需耗材,成本低维修简单,通过其过滤出的滤料添加少许相应的原料便可以制成各种相应的产品,因此具有高效节能充分利用资源的优点。1. When the utility model is in use, first close the butterfly valve, pour the mortar into the mortar cylinder from the mortar inlet through the conveyor, and control the flow at the same time. During this process, the filter bag will be propped up, and then the vibration device will be opened to drive the mortar in turn. Vibrate the ejector rod and vibrate the filter bag to filter the mortar. After the clean water flows out of the water outlet, open the butterfly valve properly, beat the mortar to the conveyor of the mortar cylinder, and adjust the valve to make it stable. The filter cloth bag for vibrating work efficiently separates the filter material and clean water in the gray water, so that the high-efficiency gray water filtration that integrates sedimentation vibration and filter cloth filtration can be realized, and the entire equipment is small in size and floor space, simple in structure, and does not require Consumables, low cost and easy maintenance, can be made into various corresponding products by adding a little corresponding raw material through the filtered filter material, so it has the advantages of high efficiency, energy saving and full utilization of resources.
2、滤出的滤料还可以通过输送装置更好的输送至运转车,蝶阀出来的滤料先经软连接布筒进行收集,然后通过螺旋输送结构持续均匀的输送出来,因此具有滤料出料均匀持续效果好的优点。同时软连接布筒上也可以设置阀门,从而可以将螺旋输送结构省去,从而进一步减少能源消耗。2. The filtered filter material can be better transported to the running car through the conveying device. The filter material from the butterfly valve is first collected by the soft connection cloth tube, and then continuously and evenly transported through the spiral conveying structure, so it has the function of filter material discharge. The advantages of uniform material and good continuous effect. At the same time, valves can also be set on the soft connection cloth tube, so that the screw conveying structure can be omitted, thereby further reducing energy consumption.
3、软连接布筒的下端的接水盘可以避免渗水对整个设备及周边环境造成的污染和损害,因此具有工作过程整洁干净的优点。3. The water tray at the lower end of the flexible connection cloth can avoid the pollution and damage caused by water seepage to the entire equipment and the surrounding environment, so it has the advantage of neat and clean working process.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图中:1-灰浆筒,11-出水口,12-灰浆进口,13-出浆口,14-支撑圆环,2-振动顶杆,3-过滤布袋,4-伸缩管,5-振动装置,51-振动电机,52-振动杆,53-弹簧,6-蝶阀,7-输送装置,71-软连接布筒,72-螺旋输送结构,721-输送通道,722-螺旋输送电机,723-螺旋输送轴,724-输送出口,8-接水盘。In the figure: 1-mortar cylinder, 11-water outlet, 12-mortar inlet, 13-slurry outlet, 14-supporting ring, 2-vibrating ejector rod, 3-filter bag, 4-telescopic tube, 5-vibration device , 51-vibration motor, 52-vibration rod, 53-spring, 6-butterfly valve, 7-conveying device, 71-soft connection cloth tube, 72-screw conveying structure, 721-conveying channel, 722-screw conveying motor, 723- Spiral conveying shaft, 724-delivery outlet, 8-water tray.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1所示,本实用新型提出的一种搅拌站用高效灰水过滤装置,包括As shown in Figure 1, a high-efficiency gray water filter device for a mixing station proposed by the utility model includes
从上至下依次设置有出水口11、灰浆进口12、出浆口13的灰浆筒1,灰浆筒1的下端为倒锥形且出浆口13设置在端部,灰浆筒1内壁设置有位于出水口11和灰浆进口12之间的支撑圆环14,支撑圆环14上设置有被振动顶杆2顶起为锥形的过滤布袋3,振动顶杆2穿过出浆口13与伸缩管4的下端内部连接,伸缩管4的上端与出浆口13接合且其下端外部与振动装置5连接,伸缩管4下方的连接管路上设置有蝶阀6。From top to bottom, a mortar cylinder 1 with a water outlet 11, a mortar inlet 12, and a slurry outlet 13 is arranged in sequence. The support ring 14 between the water outlet 11 and the mortar inlet 12, the support ring 14 is provided with a filter bag 3 that is lifted into a cone shape by the vibrating ejector rod 2, and the vibrating ejector rod 2 passes through the slurry outlet 13 and the telescopic tube The lower end of the telescopic tube 4 is internally connected, the upper end of the telescopic tube 4 is connected to the slurry outlet 13 and the lower end thereof is externally connected to the vibrating device 5 , and a butterfly valve 6 is arranged on the connecting pipeline below the telescopic tube 4 .
本实用新型在使用时,先将蝶阀6关闭,从灰浆进口12通过输送机打入灰浆至灰浆筒1,同时控制好流量,这个过程中过滤布袋3会被撑起,然后打开振动装置5,从而依次带动振动顶杆2、过滤布袋3振动,从而对灰浆进行过滤,待出水口11有净水流出后适当打开蝶阀6,将灰浆打至灰浆筒1的输送机正常出料并调节器阀门使其稳定即可,便可以进行振动工作的过滤布袋3将灰水中的滤料和清水进行高效分离,从而可以实现沉淀振动及滤布过滤为一体的高效灰水过滤,而且整个设备体积和占地面积小,结构简单,不需耗材,成本低维修简单,通过其过滤出的滤料添加少许相应的原料便可以制成各种相应的产品,因此具有高效节能充分利用资源的优点。When the utility model is in use, the butterfly valve 6 is closed first, and the mortar is poured into the mortar cylinder 1 from the mortar inlet 12 through the conveyor, and the flow is controlled at the same time. During this process, the filter bag 3 will be propped up, and then the vibration device 5 is opened. Thus, the vibrating ejector rod 2 and the filter bag 3 are driven to vibrate in turn, thereby filtering the mortar. After the clean water flows out of the water outlet 11, the butterfly valve 6 is properly opened, and the mortar is beaten to the conveyor of the mortar cylinder 1 for normal discharge and the valve is adjusted. It is enough to stabilize it, and the filter bag 3 that can perform vibration work can efficiently separate the filter material and clean water in the gray water, so that the high-efficiency gray water filtration that integrates sedimentation vibration and filter cloth filtration can be realized, and the entire equipment volume and occupation The floor area is small, the structure is simple, no consumables are required, the cost is low and the maintenance is simple, and various corresponding products can be made by adding a little corresponding raw material through the filtered filter material, so it has the advantages of high efficiency, energy saving and full utilization of resources.
进一步,振动装置5包括振动电机51和与振动电机51连接的振动杆52,振动杆52与伸缩管4的下端连接且其上设置有弹簧53。Further, the vibrating device 5 includes a vibrating motor 51 and a vibrating rod 52 connected to the vibrating motor 51 , the vibrating rod 52 is connected to the lower end of the telescopic tube 4 and a spring 53 is arranged thereon.
进一步,还包括输送装置7,输送装置7包括依次与蝶阀6连接的软连接布筒71、螺旋输送结构72。Further, a conveying device 7 is also included, and the conveying device 7 includes a soft connection cloth tube 71 and a screw conveying structure 72 connected to the butterfly valve 6 in sequence.
滤出的滤料还可以通过输送装置7更好的输送至运转车,蝶阀6出来的滤料先经软连接布筒71进行收集,然后通过螺旋输送结构72持续均匀的输送出来,因此具有滤料出料均匀持续效果好的优点。同时软连接布筒71上也可以设置阀门,从而可以将螺旋输送结构72省去,从而进一步减少能源消耗。The filtered filter material can also be better transported to the running car through the conveying device 7. The filter material from the butterfly valve 6 is first collected by the soft connection cloth tube 71, and then continuously and evenly transported by the screw conveying structure 72, so it has the function of filtering. The advantages of uniform material discharge and good continuous effect. At the same time, valves can also be arranged on the soft connection cloth tube 71, so that the screw conveying structure 72 can be omitted, thereby further reducing energy consumption.
进一步,螺旋输送结构72包括与软连接布筒71相通且水平设置的输送通道721,输送通道721内设置有与螺旋输送电机722连接的螺旋输送轴723,输送通道721的端部为输送出口724。Further, the screw conveying structure 72 includes a conveying channel 721 communicated with the soft connection cloth tube 71 and arranged horizontally. A screw conveying shaft 723 connected with a screw conveying motor 722 is arranged in the conveying channel 721. The end of the conveying channel 721 is a conveying outlet 724 .
进一步,软连接布筒71的下端设置有接水盘8。Further, the lower end of the soft connection cloth tube 71 is provided with a water receiving tray 8 .
软连接布筒71的下端的接水盘8可以避免渗水对整个设备及周边环境造成的污染和损害,因此具有工作过程整洁干净的优点。The water receiving tray 8 at the lower end of the soft connection cloth tube 71 can avoid the pollution and damage caused by water seepage to the whole equipment and the surrounding environment, so it has the advantage of neat and clean working process.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620080776.3U CN205516801U (en) | 2016-01-28 | 2016-01-28 | Stirring station is with high -efficient buck filter equipment |
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| CN205516801U true CN205516801U (en) | 2016-08-31 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114949957A (en) * | 2022-04-28 | 2022-08-30 | 河南大张过滤技术研究院有限公司 | Forced unloading full-automatic filter |
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- 2016-01-28 CN CN201620080776.3U patent/CN205516801U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114949957A (en) * | 2022-04-28 | 2022-08-30 | 河南大张过滤技术研究院有限公司 | Forced unloading full-automatic filter |
| CN114949957B (en) * | 2022-04-28 | 2024-01-30 | 河南大张过滤技术研究院有限公司 | Full-automatic filter capable of forcibly discharging |
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Granted publication date: 20160831 |