CN205507041U - A No Address Modular Battery Detection System - Google Patents
A No Address Modular Battery Detection System Download PDFInfo
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- CN205507041U CN205507041U CN201620112179.4U CN201620112179U CN205507041U CN 205507041 U CN205507041 U CN 205507041U CN 201620112179 U CN201620112179 U CN 201620112179U CN 205507041 U CN205507041 U CN 205507041U
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Abstract
本实用新型公开了一种无地址模块化电池检测系统,包括使用电话线串接的多个电池检测单元,前一个电池检测单元的通信控制输出端与下一个电池检测单元的通信控制输入端连接,始端的电池检测单元与上位机连接进行远程监控,所述始端的电池检测单元的通信控制输入端悬空。实施本实用新型的电池检测系统,具有以下有益效果:能实现无地址模块化电池检测、施工简单方便、调试维护工作量较小、成本较低、有利于工程大批量应用。
The utility model discloses an addressless modular battery detection system, which comprises a plurality of battery detection units serially connected by telephone lines, the communication control output end of the previous battery detection unit is connected with the communication control input end of the next battery detection unit , the battery detection unit at the beginning end is connected to the host computer for remote monitoring, and the communication control input end of the battery detection unit at the beginning end is suspended. Implementing the battery detection system of the utility model has the following beneficial effects: it can realize the non-address modular battery detection, the construction is simple and convenient, the debugging and maintenance workload is small, the cost is low, and it is beneficial to the large-scale application of engineering.
Description
技术领域technical field
本实用新型涉及电池检测领域,特别涉及一种无地址模块化电池检测系统。The utility model relates to the field of battery detection, in particular to an addressless modular battery detection system.
背景技术Background technique
随着网络技术的普及和大数据分析的需要,数据机房建设在各行各业得到了迅速发展,其主要由IT核心设备、不间断电源、制冷系统、机架和远程监测系统等标准模块组成,为了保证数据机房设备的不断电要求,不间断电源为数据中心提供了可靠的能源保证。不间断电源的后备储备能源就是蓄电池,它在保证不间断供电中起到最关键的作用,一旦市电停电,蓄电池立即通过UPS设备,把蓄电池的电能转换为交流电供机房设备使用,保证了数据设备的不间断用电。蓄电池的好坏直接影响数据机房的不间断供电的质量,因此,对蓄电池的在线监控变得非常重要。目前市场上的电池检测产品众多,各个厂家的技术水平参差不齐,产品性能也有较大差异。经过分析,目前市场上电池检测产品在工程应用方面还存在一些不足,主要体现在以下几方面。With the popularization of network technology and the needs of big data analysis, the construction of data room has developed rapidly in all walks of life. It is mainly composed of standard modules such as IT core equipment, uninterruptible power supply, cooling system, rack and remote monitoring system. In order to ensure the uninterrupted power requirements of the equipment in the data center, the uninterruptible power supply provides a reliable energy guarantee for the data center. The backup reserve energy of the uninterruptible power supply is the battery, which plays the most critical role in ensuring uninterrupted power supply. Once the mains power fails, the battery immediately passes through the UPS equipment to convert the battery's electric energy into AC power for the equipment in the computer room, ensuring data Uninterrupted power consumption of equipment. The quality of the storage battery directly affects the quality of uninterrupted power supply in the data center. Therefore, online monitoring of the storage battery becomes very important. At present, there are many battery testing products on the market, and the technical level of each manufacturer is uneven, and the product performance is also quite different. After analysis, there are still some deficiencies in the engineering application of battery testing products on the market, which are mainly reflected in the following aspects.
1.目前,电池需要设置地址,施工调试工作量大。电池检测模块大多采用模块化结构,每节电池配1个电池检测模块检测电池参数,目前的电池检测模块都需要先通过RS485口一对一设置地址。但是大数据中心的电池的数量众多,电池数量多达几万节。经常发现调试过程中因为地址设置错误而采集不到数据,但由于电池数量较多,检查地址是否正确需要巨大的工作量,往往一个电池检测模块的地址错误将导致需要重新设置RS485总线的所有电池检测模块的地址,浪费时间。1. At present, the address of the battery needs to be set, and the workload of construction and debugging is heavy. Most of the battery detection modules adopt a modular structure. Each battery is equipped with a battery detection module to detect battery parameters. The current battery detection modules need to set the address one-to-one through the RS485 port first. However, there are a large number of batteries in the big data center, and the number of batteries is as many as tens of thousands. It is often found that the data cannot be collected due to the wrong address setting during the debugging process. However, due to the large number of batteries, it takes a huge workload to check whether the address is correct. Often, a wrong address of a battery detection module will cause all batteries on the RS485 bus to be reset. Detecting the address of the module is a waste of time.
2.后期维护也不方便,如果某个电池检测模块损坏后需要进行维护,还需要知道原来的地址信息,要设置好地址后才能接入到采集系统里去。2. It is also inconvenient to maintain in the later stage. If a battery detection module needs to be maintained after it is damaged, it is necessary to know the original address information, and the address must be set before it can be connected to the acquisition system.
3.目前电池检测模块需要外接12V或者24V电源,与上位机连接不方便,而且电池检测模块之间的连接线与插座间的接触电阻易产生电压损耗,造成RS485总线的最末端的电池检测模块电压低,无法通信。3. At present, the battery detection module needs an external 12V or 24V power supply, which is inconvenient to connect with the host computer, and the contact resistance between the connection line between the battery detection modules and the socket is prone to voltage loss, resulting in the battery detection module at the end of the RS485 bus Low voltage, unable to communicate.
综上所述,目前市场上的电池检测模块存在的缺点是:不能实现无地址模块化电池检测、造成施工复杂、调试维护工作量大、成本较高、不利于工程大批量应用。To sum up, the disadvantages of battery detection modules currently on the market are: they cannot realize addressless modular battery detection, resulting in complex construction, heavy debugging and maintenance workload, high cost, and are not conducive to large-scale application in engineering.
实用新型内容Utility model content
本实用新型要解决的技术问题在于,针对现有技术的上述不能实现无地址模块化电池检测、施工复杂、调试维护工作量较大、成本较高、不利于工程大批量应用的缺陷,提供一种能实现无地址模块化电池检测、施工简单方便、调试维护工作量较小、成本较低、有利于工程大批量应用的电池检测系统。The technical problem to be solved by the utility model is that, in view of the defects of the prior art that the above-mentioned non-address modular battery detection cannot be realized, the construction is complicated, the debugging and maintenance workload is large, the cost is high, and it is not conducive to the large-scale application of projects, a The invention provides a battery detection system capable of realizing no-address modularized battery detection, simple and convenient construction, small commissioning and maintenance workload, low cost, and favorable for large-scale application in engineering.
本实用新型解决其技术问题所采用的技术方案是:构造一种无地址模块化电池检测系统,包括使用电话线串接的多个电池检测单元,前一个电池检测单元的通信控制输出端与下一个电池检测单元的通信控制输入端连接,始端的电池检测单元与上位机连接进行远程监控,所述始端的电池检测单元的通信控制输入端悬空。The technical solution adopted by the utility model to solve the technical problem is: to construct a modular battery detection system without addresses, including multiple battery detection units connected in series by telephone lines, the communication control output terminal of the previous battery detection unit and the next The communication control input terminal of a battery detection unit is connected, the battery detection unit at the beginning end is connected with the host computer for remote monitoring, and the communication control input end of the battery detection unit at the beginning end is suspended.
在本实用新型所述的无地址模块化电池检测系统中,所述电池检测单元包括MCU、电池参数采集模块、隔离通信电路、通信控制输入电路、通信控制输出电路、输入插座、输出插座和供电电路,所述电池参数采集模块与所述MCU连接、用于采集电池参数,所述输入插座与其前一个电池检测单元的输出插座连接,所述输入插座还通过所述隔离通信电路与所述MCU连接,所述输入插座还通过所述通信控制输入电路与所述MCU连接,所述MCU还通过所述通信控制输出电路与所述输出插座连接,所述输出插座与其下一个电池检测单元的输入插座连接,所述输出插座还与所述输入插座连接,所述供电电路分别与所述MCU和隔离通信电路连接、用于为所述MCU和隔离通信电路供电。In the addressless modular battery detection system described in the present invention, the battery detection unit includes an MCU, a battery parameter acquisition module, an isolated communication circuit, a communication control input circuit, a communication control output circuit, an input socket, an output socket and a power supply circuit, the battery parameter collection module is connected to the MCU for collecting battery parameters, the input socket is connected to the output socket of the previous battery detection unit, and the input socket is also connected to the MCU through the isolated communication circuit The input socket is also connected to the MCU through the communication control input circuit, and the MCU is also connected to the output socket through the communication control output circuit, and the output socket and the input of the next battery detection unit The output socket is also connected to the input socket, and the power supply circuit is respectively connected to the MCU and the isolated communication circuit for supplying power to the MCU and the isolated communication circuit.
在本实用新型所述的无地址模块化电池检测系统中,所述供电电路包括相互连接的第一稳压电路和第二稳压电路,所述第一稳压电路将电池电压转为符合所述MCU工作的第一电压、并为所述MCU供电,所述第二稳压电路将所述第一电压转换为符合所述隔离通信电路工作的第二电压、并为所述通信隔离电路供电。In the non-address modular battery detection system described in the present invention, the power supply circuit includes a first voltage stabilization circuit and a second voltage stabilization circuit connected to each other, and the first voltage stabilization circuit converts the battery voltage to meet the specified The first voltage for the operation of the MCU and power supply for the MCU, the second voltage stabilization circuit converts the first voltage into a second voltage that conforms to the operation of the isolated communication circuit, and supplies power for the communication isolation circuit .
在本实用新型所述的无地址模块化电池检测系统中,还包括LED指示灯,所述LED指示灯与所述MCU连接、用于指示电池运行、通信和健康状态。In the non-address modularized battery detection system of the present invention, an LED indicator light is also included, and the LED indicator light is connected with the MCU to indicate battery operation, communication and health status.
在本实用新型所述的无地址模块化电池检测系统中,所述第一稳压电路包括用于将所述电池电压转换为所述第一电压的开关稳压器件,所述第二稳压电路使用将所述第一电压转换为所述第二电压的DC/DC隔离转换模块。In the non-address modularized battery detection system of the present invention, the first voltage stabilizing circuit includes a switching voltage stabilizing device for converting the battery voltage into the first voltage, and the second voltage stabilizing circuit The circuit uses a DC/DC isolation conversion module that converts the first voltage into the second voltage.
在本实用新型所述的无地址模块化电池检测系统中,所述MCU的内部自带A/D转换器,所述电池参数采集模块采集的电池参数传送到所述A/D转换器。In the non-address modular battery detection system of the present invention, the MCU has its own A/D converter inside, and the battery parameters collected by the battery parameter collection module are transmitted to the A/D converter.
在本实用新型所述的无地址模块化电池检测系统中,所述通信控制输入电路包括第一光电耦合器、第一电阻和第三电阻,所述第一光电耦合器的第一引脚通过所述第三电阻连接所述第二电压,所述第一光电耦合器的第二引脚与所述输入插座连接,所述第一光电耦合器的第三引脚接地,所述第一光电耦合器的第四引脚通过所述第一电阻连接所述第一电压。In the non-address modular battery detection system described in the present invention, the communication control input circuit includes a first photocoupler, a first resistor and a third resistor, and the first pin of the first photocoupler passes through The third resistor is connected to the second voltage, the second pin of the first optocoupler is connected to the input socket, the third pin of the first optocoupler is grounded, and the first optocoupler The fourth pin of the coupler is connected to the first voltage through the first resistor.
在本实用新型所述的无地址模块化电池检测系统中,所述通信控制输出电路包括第二光电耦合器和第二电阻,所述第二光电耦合器的第一引脚通过所述第二电阻连接所述第一电压,所述第二光电耦合器的第二引脚与所述MCU连接,所述第二光电耦合器的第四引脚与所述输出插座连接。In the non-address modular battery detection system described in the present invention, the communication control output circuit includes a second photocoupler and a second resistor, and the first pin of the second photocoupler passes through the second The resistor is connected to the first voltage, the second pin of the second photocoupler is connected to the MCU, and the fourth pin of the second photocoupler is connected to the output socket.
在本实用新型所述的无地址模块化电池检测系统中,所述输入插座通过四条线与其前一个电池检测单元的输出插座连接,所述输出插座通过四条线与其下一个电池检测单元的输入插座连接。In the non-address modular battery detection system of the present invention, the input socket is connected to the output socket of the previous battery detection unit through four lines, and the output socket is connected to the input socket of the next battery detection unit through four lines connect.
在本实用新型所述的无地址模块化电池检测系统中,所述电话线为RS485总线,电池参数包括电池的电压、内阻和温度。In the non-address modularized battery detection system of the present invention, the telephone line is an RS485 bus, and the battery parameters include battery voltage, internal resistance and temperature.
实施本实用新型的无地址模块化电池检测系统,具有以下有益效果:由于电池检测单元通过电话线串接,前一个电池检测单元的通信控制输出端与下一个电池检测单元的通信控制输入端连接,始端的电池检测单元与上位机连接进行远程监控,始端的电池检测单元的通信控制输入端悬空,其不需要对电池检测单元设置地址,降低了工作量,所以其能实现无地址模块化电池检测、施工简单方便、调试维护工作量较小、成本较低、有利于工程大批量应用。Implementing the addressless modular battery detection system of the present invention has the following beneficial effects: Since the battery detection units are connected in series through telephone lines, the communication control output end of the previous battery detection unit is connected to the communication control input end of the next battery detection unit , the battery detection unit at the beginning end is connected to the host computer for remote monitoring, and the communication control input terminal of the battery detection unit at the beginning end is suspended, it does not need to set the address for the battery detection unit, which reduces the workload, so it can realize the modular battery without address The detection and construction are simple and convenient, the workload of debugging and maintenance is small, the cost is low, and it is conducive to large-scale application in engineering.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without any creative effort.
图1为本实用新型无地址模块化电池检测系统一个实施例中电池检测单元的结构示意图;Fig. 1 is a structural schematic diagram of a battery detection unit in an embodiment of the addressless modular battery detection system of the present invention;
图2为所述实施例中供电电路的电路原理图;Fig. 2 is the circuit schematic diagram of the power supply circuit in the described embodiment;
图3为所述实施例中通信控制输入电路和通信控制输出电路与MCU的连接的电路原理图。Fig. 3 is a schematic circuit diagram of the connection between the communication control input circuit and the communication control output circuit and the MCU in the embodiment.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在本实用新型无地址模块化电池检测系统实施例中,该无地址模块化电池检测系统包括多个电池检测单元,这多个电池检测单元使用电话线串接,电话线可以采用RS485总线,在这多个电池检测单元中,前一个电池检测单元的通信控制输出端与其相邻的下一个电池检测单元的通信控制输入端连接,始端的电池检测单元与上位机连接,实现远程监控,始端的电池检测单元的通信控制输入端悬空。其不需要对电池检测单元设置地址,电池检测单元之间通过电话线进行串接,这样就会降低成本,由于不用设置地址,其安装维护也会较为简单,同时也能减小整个电池检测系统的体积,其在数据机房的电池监控中具有广泛的应用前景。In the embodiment of the non-address modular battery detection system of the present invention, the non-address modular battery detection system includes a plurality of battery detection units, and the plurality of battery detection units are serially connected by telephone lines, and the telephone lines can adopt RS485 bus, and the Among the multiple battery detection units, the communication control output terminal of the previous battery detection unit is connected to the communication control input terminal of the next adjacent battery detection unit, and the battery detection unit at the beginning end is connected with the host computer to realize remote monitoring. The communication control input terminal of the battery detection unit is suspended. It does not need to set the address of the battery detection unit, and the battery detection units are connected in series through the telephone line, which will reduce the cost. Since there is no need to set the address, its installation and maintenance will be relatively simple, and it can also reduce the size of the entire battery detection system. The volume, which has a broad application prospect in the battery monitoring of the data center.
图1为本实施例中电池检测单元的结构示意图;图1中,电池检测单元包括MCU1、电池参数采集模块2、隔离通信电路3、通信控制输入电路4、通信控制输出电路5、输入插座6、输出插座7和供电电路8,其中,MCU1使用高性能微处理器,是本电池检测单元的核心,主要实现获取电池参数采集模块采集的电池参数、进行串口通信管理和显示控制等功能。电池参数采集模块2与MCU1连接,具体是直接连接到MCU1的A/D输入端口上,用于采集电池参数,电池参数包括电池的电压、内阻和温度,MCU1的内部自带A/D转换器(图中未示出),电池参数采集模块2采集的电池参数传送到A/D转换器。本实施例中,隔离通信电路3采用光耦隔离实现RS485通信功能,主要用于与上位机相连,实现远程监控功能。通信控制输入电路4接收上一个电池检测单元的输出信号,实现电池检测单元之间的级联信号传递。Fig. 1 is a schematic structural diagram of the battery detection unit in this embodiment; in Fig. 1, the battery detection unit includes an MCU1, a battery parameter acquisition module 2, an isolated communication circuit 3, a communication control input circuit 4, a communication control output circuit 5, and an input socket 6 , output socket 7 and power supply circuit 8, wherein, MCU1 uses a high-performance microprocessor, which is the core of the battery detection unit, and mainly realizes functions such as obtaining battery parameters collected by the battery parameter collection module, performing serial port communication management and display control. The battery parameter collection module 2 is connected to MCU1, specifically directly connected to the A/D input port of MCU1, for collecting battery parameters. The battery parameters include battery voltage, internal resistance and temperature. MCU1 has its own A/D conversion device (not shown in the figure), and the battery parameters collected by the battery parameter collection module 2 are sent to the A/D converter. In this embodiment, the isolated communication circuit 3 adopts optocoupler isolation to realize the RS485 communication function, and is mainly used to connect with the upper computer to realize the remote monitoring function. The communication control input circuit 4 receives the output signal of the previous battery detection unit to realize the cascade signal transmission between the battery detection units.
本实施例中,输入插座6与输出插座7主要用于与上位机通信,以及与下一个电池检测单元的级联控制。输入插座6与其前一个电池检测单元的输出插座连接,输入插座6还通过隔离通信电路3与MCU1连接,输入插座6还通过通信控制输入电路4与MCU1连接,MCU1还通过通信控制输出电路5与输出插座7连接,输出插座7与其下一个电池检测单元的输入插座连接,输出插座7还与输入插座6连接,供电电路8分别与MCU1和隔离通信电路3连接、用于为MCU1和隔离通信电路3供电。值得一提的是,本实施例中,输入插座6设有四条线,这四条线分别命名为DI、RS485+、RS485-和GNDC,输出插座7也设有四条线,其分别命名为DO、RS485+、RS485-和GNDC,输入插座6通过四条线(DI、RS485+、RS485-和GNDC)与其前一个电池检测单元的输出插座连接,输出插座7通过四条线(DO、RS485+、RS485-和GNDC)与其下一个电池检测单元的输入插座连接。In this embodiment, the input socket 6 and the output socket 7 are mainly used for communication with the host computer and cascade control with the next battery detection unit. The input socket 6 is connected to the output socket of the previous battery detection unit, the input socket 6 is also connected to the MCU1 through the isolated communication circuit 3, the input socket 6 is also connected to the MCU1 through the communication control input circuit 4, and the MCU1 is also connected to the MCU1 through the communication control output circuit 5 The output socket 7 is connected, the output socket 7 is connected with the input socket of the next battery detection unit, the output socket 7 is also connected with the input socket 6, the power supply circuit 8 is connected with the MCU1 and the isolation communication circuit 3 respectively, and is used for MCU1 and the isolation communication circuit 3 power supply. It is worth mentioning that in this embodiment, the input socket 6 is provided with four lines, which are respectively named DI, RS485+, RS485- and GNDC, and the output socket 7 is also provided with four lines, which are respectively named DO, RS485+ , RS485- and GNDC, the input socket 6 is connected to the output socket of the previous battery detection unit through four lines (DI, RS485+, RS485- and GNDC), and the output socket 7 is connected to the output socket of the previous battery detection unit through four lines (DO, RS485+, RS485- and GNDC) The input socket connection of the next battery detection unit.
本实用新型实现无地址通信原理如下:The utility model realizes the non-address communication principle as follows:
第一步骤,本实施例中,具体的,一条RS485总线上可连接多个电池检测单元,电池检测单元之间增加了两条通信控制信号。每个电池检测单元的通信控制输出端连接到下一个电池检测单元的通信控制输入端。第一个电池检测单元(始端的电池检测单元)与上位机连接是标准的2线制RS485接口,因此第一个电池检测单元的通信控制输入端是悬空的,悬空时为“1”电平。刚上电时,每个电池检测单元恢复到默认值,每个电池检测单元的通信控制输出端输出“0”电平,通信标志设置为未通信状态。The first step, in this embodiment, specifically, multiple battery detection units can be connected to one RS485 bus, and two communication control signals are added between the battery detection units. The communication control output of each battery testing unit is connected to the communication control input of the next battery testing unit. The connection between the first battery detection unit (the battery detection unit at the beginning) and the host computer is a standard 2-wire RS485 interface, so the communication control input terminal of the first battery detection unit is suspended, and it is "1" level when suspended . When the power is first turned on, each battery detection unit returns to the default value, the communication control output terminal of each battery detection unit outputs "0" level, and the communication flag is set to the non-communication state.
第二步骤,上电后,最前端一个电池检测单元的通信控制输入端由于悬空为“1”电平,其他电池检测单元的通信控制输入端的信号均为“0”电平。当上位机发送采集命令时,只有第一个电池检测单元可以返回采集的数据。通信完成后,将该第一个电池检测单元的通信控制输出端设置为“1”电平,并将该第一个电池检测单元的通信标志设置为已通信状态。In the second step, after the power is turned on, the communication control input terminal of the battery detection unit at the front is suspended at “1” level, and the signals of the communication control input terminals of other battery detection units are all “0” level. When the host computer sends a collection command, only the first battery detection unit can return the collected data. After the communication is completed, set the communication control output terminal of the first battery detection unit to "1" level, and set the communication flag of the first battery detection unit to the communication state.
第三步骤,第二个电池检测单元的通信控制输入端接收到上一个电池检测单元的通信控制输出端的“1”电平后,在RS485总线上只有第一个电池检测单元和该第二个电池检测单元的通信控制输入端为“1”电平,其他电池检测单元的通信控制输入端为“0”电平。当上位机发送采集命令时,因第一个电池检测单元已经标识为已通信状态不返回数据,RS485总线上只有该第二个电池检测单元返回采集的数据。待通信完成后,将该第二个电池检测单元的通信控制输出信号设置为“1”电平,并将该第二个电池检测单元的通信标志设置为已通信状态。In the third step, after the communication control input terminal of the second battery detection unit receives the "1" level of the communication control output terminal of the previous battery detection unit, only the first battery detection unit and the second battery detection unit are connected on the RS485 bus. The communication control input terminal of the battery detection unit is at "1" level, and the communication control input terminals of other battery detection units are at "0" level. When the upper computer sends a collection command, because the first battery detection unit has been marked as a communication state and does not return data, only the second battery detection unit returns the collected data on the RS485 bus. After the communication is completed, set the communication control output signal of the second battery detection unit to "1" level, and set the communication flag of the second battery detection unit to the communication state.
第四步骤,按第三步骤重复上位机采集过程,一直到最后一个电池检测单元。In the fourth step, repeat the acquisition process of the upper computer according to the third step until the last battery detection unit.
第五步骤,如果上位机在RS485总线上发送三次采集命令后无返回数据,表明RS485总线上的电池检测单元读取完毕。The fifth step, if the host computer sends three collection commands on the RS485 bus and there is no return data, it means that the battery detection unit on the RS485 bus has finished reading.
第六步骤,当RS485总线上的电池检测党员读取完毕后,上位机在RS485总线上发送复位广播命令,每个电池检测单元收到广播命令后立即复位到默认状态:每个电池检测单元的通信控制输出电路输出“0”电平,电池检测单元的通信标志设置为未通信状态。The sixth step, after reading the battery detection party members on the RS485 bus, the host computer sends a reset broadcast command on the RS485 bus, and each battery detection unit immediately resets to the default state after receiving the broadcast command: each battery detection unit The communication control output circuit outputs "0" level, and the communication flag of the battery detection unit is set to the non-communication state.
本实施例中,完成以上过程后即完成一次全部电池检测单元的数据采集,重复以上过程就实现了电池组的数据采集功能。In this embodiment, after the above process is completed, the data collection of all battery detection units is completed once, and the data collection function of the battery pack is realized by repeating the above process.
本实施例中,电池检测单元不需要设置地址,直接把电池检测单元像搭积木一样串接起来,上位机发送统一的采集命令,即可读取一条485总线上的电池检测单元的数据,其施工简单,工程调试和维护方便。与上位机通信仅两条RS485通信线,不用外接电源,其连接简单,应用方便。In this embodiment, the battery detection unit does not need to set an address, and the battery detection unit is directly connected in series like building blocks. The host computer sends a unified collection command to read the data of a battery detection unit on a 485 bus. Simple construction, convenient engineering debugging and maintenance. There are only two RS485 communication lines to communicate with the host computer, no external power supply is required, the connection is simple and the application is convenient.
本实施例中,供电电路8包括相互连接的第一稳压电路81和第二稳压电路82,第一稳压电路81将电池电压Vbat转为符合MCU1工作的第一电压VCC1、并为MCU1供电,第二稳压电路82将第一电压VCC1转换为符合隔离通信电路3工作的第二电压VCC2、并为通信隔离电路3供电。In this embodiment, the power supply circuit 8 includes a first voltage stabilizing circuit 81 and a second voltage stabilizing circuit 82 connected to each other. The first voltage stabilizing circuit 81 converts the battery voltage Vbat into a first voltage VCC1 that is in line with the operation of the MCU1, and supplies the voltage for the MCU1. For supplying power, the second voltage stabilizing circuit 82 converts the first voltage VCC1 into a second voltage VCC2 conforming to the operation of the isolated communication circuit 3 , and supplies power to the communication isolated circuit 3 .
本实施例采用被测电池自供电,必须进行低功耗设计。MCU1、供电电路8和隔离通信电路3都采用低功耗器件。例如:MCU1和隔离通信电路3采用3.3V供电的低功耗器件,MCU1带有A/D转换器,比如:MSP430系列、STM8L系列等。因MCU1内部自带有A/D转换器,采集电池参数不需要外接器件,这样就能有效降VCC1低功耗。In this embodiment, the battery under test is used for self-power supply, and low power consumption design must be carried out. MCU1, power supply circuit 8 and isolated communication circuit 3 all use low power consumption devices. For example: MCU1 and isolated communication circuit 3 use low-power devices powered by 3.3V, and MCU1 has an A/D converter, such as: MSP430 series, STM8L series, etc. Because MCU1 has its own A/D converter, no external devices are needed to collect battery parameters, which can effectively reduce the power consumption of VCC1.
图2为本实施例中供电电路的电路原理图。第一稳压电路81采用电池自供电,为降低功耗,图2中,第一稳压电路81包括开关稳压器件U1,开关稳压器件U1用于将电池电压Vbat转换为第一电压VCC1,其功耗低,电源转换效率较高。第二稳压电路82包括DC/DC隔离转换模块U2,DC/DC隔离转换模块U2将第一电压VCC1转换为第二电压VCC2,供通隔离通信电路3使用。DC/DC隔离转换模块U2可以选用B0303XT-1WR2模块,贴片安装,功耗低,应用简单。全部采用低功耗器件设计方案后,功耗低,对电池本身无影响。由于采用低功耗设计,使用被检测电池自供电,不需要外接电源,与上位机通信仅用两条RS485铜芯线连接,工程应用方便。该电池检测系统采用常用器件,采购方便,总成本低,在大数据中心的电池监控中具有竞争优势。FIG. 2 is a schematic circuit diagram of the power supply circuit in this embodiment. The first voltage stabilizing circuit 81 is self-powered by a battery. In order to reduce power consumption, in FIG. , with low power consumption and high power conversion efficiency. The second voltage stabilizing circuit 82 includes a DC/DC isolation conversion module U2. The DC/DC isolation conversion module U2 converts the first voltage VCC1 into a second voltage VCC2 for use by the isolation communication circuit 3 . DC/DC isolation conversion module U2 can choose B0303XT-1WR2 module, SMD installation, low power consumption, and simple application. After adopting the low-power device design scheme, the power consumption is low and has no impact on the battery itself. Due to the low power consumption design, it is self-powered by the tested battery and does not require an external power supply. The communication with the host computer is only connected with two RS485 copper core wires, which is convenient for engineering applications. The battery detection system uses commonly used components, which is convenient to purchase and low in total cost, and has a competitive advantage in battery monitoring in big data centers.
图2为本实施例中通信控制输入电路和通信控制输出电路与MCU的连接的电路原理图;通信控制输入电路4包括第一光电耦合器ISO1、第一电阻R1和第三电阻R3,第一光电耦合器ISO1的第一引脚通过第三电阻R3连接第二电压VCC2,第一光电耦合器ISO1的第二引脚与输入插座6连接,第一光电耦合器ISO1的第三引脚接地,第一光电耦合器ISO1的第四引脚通过第一电阻R1连接第一电压VCC1。通信控制输出电路5包括第二光电耦合器ISO2和第二电阻R2,第二光电耦合器ISO2的第一引脚通过第二电阻R2连接第一电压VCC1,第二光电耦合器ISO2的第二引脚与MCU1连接,第二光电耦合器ISO2的第四引脚与输出插座7连接。Fig. 2 is the schematic circuit diagram of the connection between the communication control input circuit and the communication control output circuit and the MCU in the present embodiment; the communication control input circuit 4 includes the first photocoupler ISO1, the first resistor R1 and the third resistor R3, the first The first pin of the photocoupler ISO1 is connected to the second voltage VCC2 through the third resistor R3, the second pin of the first photocoupler ISO1 is connected to the input socket 6, and the third pin of the first photocoupler ISO1 is grounded. The fourth pin of the first photocoupler ISO1 is connected to the first voltage VCC1 through the first resistor R1. The communication control output circuit 5 includes a second photocoupler ISO2 and a second resistor R2, the first pin of the second photocoupler ISO2 is connected to the first voltage VCC1 through the second resistor R2, and the second pin of the second photocoupler ISO2 Pin is connected with MCU1, and the fourth pin of the second photocoupler ISO2 is connected with output socket 7.
本实施例中,该电池检测系统还包括LED指示灯9,LED指示灯9与MCU1连接、用于指示电池运行、通信和健康状态,也就是指示电池的状态。In this embodiment, the battery detection system further includes an LED indicator light 9, which is connected to the MCU1 and used to indicate battery operation, communication and health status, that is, to indicate the state of the battery.
总之,在本实施例中,电池检测单元不需要设置地址,调试方便,实用性、易用性强。该电池检测系统连接简单,与上位机通信仅两条RS485通信线,不用外接电源。安装方式标准化,使用电话水晶头连接,接线标准化,安装、拆卸方便,工作效率高。每节电池检测的成本就是一个电池检测单元和一条电话线,成本低。In short, in this embodiment, the battery detection unit does not need to set an address, which is convenient for debugging, and has strong practicability and ease of use. The battery detection system is simple to connect, and only two RS485 communication lines are used to communicate with the host computer, without external power supply. The installation method is standardized, the telephone crystal head is used for connection, the wiring is standardized, the installation and disassembly are convenient, and the work efficiency is high. The cost of each battery test is a battery test unit and a telephone line, and the cost is low.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
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| CN117878442A (en) * | 2023-03-01 | 2024-04-12 | 互宇数字能源科技(深圳)有限公司 | A battery parallel management system with sorting and coding function and sorting and coding method |
| WO2024229913A1 (en) * | 2023-05-10 | 2024-11-14 | 宁德时代新能源科技股份有限公司 | Battery testing apparatus, voltage management method, battery cell and electrical device |
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| CN117878442A (en) * | 2023-03-01 | 2024-04-12 | 互宇数字能源科技(深圳)有限公司 | A battery parallel management system with sorting and coding function and sorting and coding method |
| WO2024229913A1 (en) * | 2023-05-10 | 2024-11-14 | 宁德时代新能源科技股份有限公司 | Battery testing apparatus, voltage management method, battery cell and electrical device |
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| CX01 | Expiry of patent term |