CN205504053U - Sealed valve holder structure of elasticity of fixed ball valve - Google Patents
Sealed valve holder structure of elasticity of fixed ball valve Download PDFInfo
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- CN205504053U CN205504053U CN201620102631.9U CN201620102631U CN205504053U CN 205504053 U CN205504053 U CN 205504053U CN 201620102631 U CN201620102631 U CN 201620102631U CN 205504053 U CN205504053 U CN 205504053U
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Abstract
本实用新型涉及一种固定球阀的弹性密封阀座结构,在靠近阀球一侧的阀体内开设有内台阶,内台阶与阀体的流道呈同轴设置,在该内台阶内设有弹性支撑体、支撑环、填料与阀座,弹性支撑体的一端与内台阶的底面相抵,弹性支撑体的另一端与支撑环相抵,支撑环的另一端与填料相抵,填料与阀座相抵,在面向阀球一侧的阀座上开设有球形沟槽,在球形沟槽嵌装有所述的O型圈,O型圈与所述的阀球接触。本实用新型由O型圈在弹性支撑体提供的弹性补偿力和介质压力的驱动下,与阀球强制贴合后产生的弹性变形形成可靠的密封;由于填料的一端采用内圆锥面结构,可将弹性支撑体作用在支撑环上的弹性补偿力和介质压力,侧向分解,提高了密封比压,使得密封稳定高效。
The utility model relates to an elastic sealing valve seat structure of a fixed ball valve. An inner step is arranged in the valve body near the valve ball side, and the inner step is arranged coaxially with the flow channel of the valve body. An elastic Support body, support ring, packing and valve seat, one end of the elastic support body is against the bottom surface of the inner step, the other end of the elastic support body is against the support ring, the other end of the support ring is against the packing, and the packing is against the valve seat. A spherical groove is provided on the valve seat facing the side of the valve ball, and the O-ring is embedded in the spherical groove, and the O-ring is in contact with the valve ball. The utility model is driven by the elastic compensation force provided by the elastic support body and the medium pressure, and the elastic deformation of the O-ring and the valve ball is forced to form a reliable seal; because one end of the filler adopts an inner conical surface structure, it can The elastic compensation force and medium pressure acting on the support ring by the elastic support body are decomposed laterally, which increases the specific pressure of the seal and makes the seal stable and efficient.
Description
技术领域 technical field
本实用新型涉及一种阀体的阀座结构,本实用新型尤其是涉及一种固定球阀的弹性密封阀座结构。 The utility model relates to a valve seat structure of a valve body, in particular to an elastic sealing valve seat structure of a fixed ball valve.
背景技术 Background technique
固定球阀的金属密封俗称硬密封,其密封副一侧为金属材质制成的固定球,另一侧也为金属材料制成的阀座。由阀座与阀体间设置的小型压缩弹簧或碟形弹簧提供的弹力,施加在阀座上,实现阀座与阀球的紧密贴合,达到强制密封。此类金属密封结构使用寿命长、耐温性能良好、抗腐蚀耐磨损、机械性能优越。 The metal seal of the fixed ball valve is commonly known as the hard seal. One side of the sealing pair is a fixed ball made of metal material, and the other side is also a valve seat made of metal material. The elastic force provided by the small compression spring or disc spring arranged between the valve seat and the valve body is applied to the valve seat to realize the tight fit between the valve seat and the valve ball to achieve forced sealing. This kind of metal sealing structure has long service life, good temperature resistance, corrosion resistance and wear resistance, and superior mechanical properties.
在金属密封固定球阀的设计和生产过程中,会针对不同的工况对阀球和阀座的密封面采取不同的硬化处理工艺,常见的有渗氮处理、镀铬抛光处理、堆焊斯泰莱合金、喷焊Ni60镍基合金、喷涂碳化钨等,密封面经过此类硬化处理后,能很大程度上提高阀门密封副的使用寿命,但是其工艺过程复杂,制造成本高昂是客观存在的事实。而且,受加工设备精度和客户对泄漏等级的要求等限制,金属密封固定球阀通常都需要将阀球和阀座的密封面进行配对研磨,需要付出较大的人力物力;一旦阀门达到一定使用年限,检维修时往往需要将阀球和阀座整体更换,耗费较大,周期较长。 In the design and production process of metal-sealed trunnion ball valves, different hardening treatments will be adopted for the sealing surface of the valve ball and seat according to different working conditions. Alloy, spray welding Ni60 nickel-based alloy, spray tungsten carbide, etc. After such hardening treatment on the sealing surface, the service life of the valve sealing pair can be greatly improved, but the process is complicated and the manufacturing cost is high. . Moreover, limited by the accuracy of processing equipment and the customer's requirements for leakage levels, metal-sealed trunnion ball valves usually require paired grinding of the sealing surfaces of the valve ball and valve seat, which requires a lot of manpower and material resources; once the valve reaches a certain service life , It is often necessary to replace the valve ball and the valve seat as a whole during inspection and maintenance, which costs a lot and takes a long period.
发明内容 Contents of the invention
本实用新型的目的是克服现有技术中存在的不足,提供一种在能保证阀门动作稳定可靠的前提下、可大大降低成本、提高生产效率且结构简单的固定球阀的弹性密封阀座结构。 The purpose of the utility model is to overcome the deficiencies in the prior art and provide an elastic sealing valve seat structure of a fixed ball valve with a simple structure, which can greatly reduce costs and improve production efficiency under the premise of ensuring stable and reliable valve action.
按照本实用新型提供的技术方案,所述固定球阀的弹性密封阀座结构,包括阀座、O型圈、弹性支撑体、支撑环、填料、阀体与阀球;在靠近阀球一侧的阀体内开设有内台阶,内台阶与阀体的流道呈同轴设置,在该内台阶内设有弹性支撑体、支撑环、填料与阀座,弹性支撑体的一端与内台阶的底面相抵,弹性支撑体的另一端与支撑环相抵,支撑环的另一端与填料相抵,填料与阀座相抵,在面向阀球一侧的阀座上开设有球形沟槽,在球形沟槽嵌装有所述的O型圈,O型圈与所述的阀球接触。 According to the technical solution provided by the utility model, the elastic sealing valve seat structure of the fixed ball valve includes a valve seat, an O-ring, an elastic support body, a support ring, a packing, a valve body and a valve ball; There is an inner step in the valve body, and the inner step is coaxial with the flow channel of the valve body. In the inner step, there are elastic support body, support ring, packing and valve seat. One end of the elastic support body is against the bottom surface of the inner step. , the other end of the elastic support is against the support ring, the other end of the support ring is against the packing, and the packing is against the valve seat. A spherical groove is opened on the valve seat facing the valve ball, and a spherical groove is embedded in the spherical groove. The O-ring is in contact with the valve ball.
所述的O型圈为金属材质,且O型圈为空心结构。 The O-ring is made of metal, and the O-ring is a hollow structure.
所述填料在面向阀座的一端具有内圆锥面,阀座面向填料的一端具有外圆锥面,阀座与填料通过内外圆锥面相接触。 The filler has an inner conical surface facing the valve seat, and the valve seat has an outer conical surface facing the filler, and the valve seat and the filler are in contact through the inner and outer conical surfaces.
所述弹性支撑体3为碟形弹簧。 The elastic supporting body 3 is a disc spring.
本实用新型与已有技术相比,具有以下优点: Compared with the prior art, the utility model has the following advantages:
1、本实用新型由O型圈在弹性支撑体提供的弹性补偿力和介质压力的驱动下,与阀球强制贴合后产生的弹性变形形成密封; 1. The utility model is driven by the elastic compensation force provided by the elastic support body and the medium pressure, and the elastic deformation of the O-ring is forced to fit the valve ball to form a seal;
2、本实用新型由于填料的一端采用内圆锥面结构,可将弹性支撑体作用在支撑环上的弹性补偿力和介质压力,侧向分解,提高了密封比压,使得密封稳定高效。 2. Since one end of the filler adopts an inner conical surface structure, the utility model can laterally decompose the elastic compensation force and medium pressure of the elastic support acting on the support ring, which improves the sealing specific pressure and makes the sealing stable and efficient.
附图说明 Description of drawings
图1是本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
图2为图1中的A部分的局部放大图。 FIG. 2 is a partially enlarged view of part A in FIG. 1 .
图3为本实用新型中填料的结构示意图。 Figure 3 is a schematic structural view of the filler in the present invention.
图4为本实用新型中阀座的结构示意图。 Fig. 4 is a schematic structural view of the valve seat in the present invention.
具体实施方式 detailed description
下面结合具体实施例对本实用新型作进一步说明。 Below in conjunction with specific embodiment the utility model is further described.
该固定球阀的弹性密封阀座结构,包括阀座1、O型圈2、弹性支撑体3、支撑环4、填料5、阀体6与阀球7;在靠近阀球7一侧的阀体6内开设有内台阶,内台阶与阀体6的流道呈同轴设置,在该内台阶内设有弹性支撑体3、支撑环4、填料5与阀座1,弹性支撑体3的一端与内台阶的底面相抵,弹性支撑体3的另一端与支撑环4相抵,支撑环4的另一端与填料5相抵,填料5与阀座1相抵,在面向阀球7一侧的阀座1上开设有球形沟槽,在球形沟槽嵌装有所述的O型圈2,O型圈2与所述的阀球7接触。 The elastic sealing valve seat structure of the fixed ball valve includes a valve seat 1, an O-ring 2, an elastic support body 3, a support ring 4, a packing 5, a valve body 6 and a valve ball 7; 6 is provided with an inner step, and the inner step is coaxial with the flow channel of the valve body 6. In the inner step, an elastic support body 3, a support ring 4, a packing 5 and a valve seat 1, and one end of the elastic support body 3 are arranged. It is against the bottom surface of the inner step, the other end of the elastic support body 3 is against the support ring 4, the other end of the support ring 4 is against the packing 5, the packing 5 is against the valve seat 1, and the valve seat 1 on the side facing the valve ball 7 A spherical groove is opened on the top, and the O-ring 2 is embedded in the spherical groove, and the O-ring 2 is in contact with the valve ball 7 .
所述的O型圈2为金属材质,且O型圈2为空心结构。 The O-ring 2 is made of metal, and the O-ring 2 is a hollow structure.
所述填料5在面向阀座1的一端具有内圆锥面,阀座1面向填料5的一端具有外圆锥面,阀座1与填料5通过锥度相等的内外圆锥面相接触。 The filler 5 has an inner conical surface at the end facing the valve seat 1, and the end of the valve seat 1 facing the filler 5 has an outer conical surface, and the valve seat 1 and the filler 5 are in contact with the inner and outer conical surfaces with equal taper.
所述弹性支撑体3为碟形弹簧。 The elastic supporting body 3 is a disc spring.
本实用新型中,支撑环4设置在填料5与弹性支撑体3之间,将弹性支撑体3提供的弹性补偿力由线接触转化为面接触。所述弹性支撑体3设置在支撑环4与阀体6之间。 In the present invention, the support ring 4 is arranged between the filler 5 and the elastic support body 3, and converts the elastic compensation force provided by the elastic support body 3 from line contact to surface contact. The elastic supporting body 3 is arranged between the supporting ring 4 and the valve body 6 .
如图4所示,所述阀座1外侧的球形沟槽口设有半圆唇缘,拐角处均倒圆角,便于O型圈2的导入。 As shown in FIG. 4 , the spherical groove on the outside of the valve seat 1 is provided with a semicircular lip, and the corners are all rounded to facilitate the introduction of the O-ring 2 .
如图1~图2所示,所述O型圈2采用胀紧包压工艺和唇形挤压工艺嵌装在阀座1的球形沟槽内。 As shown in Figures 1 to 2, the O-ring 2 is embedded in the spherical groove of the valve seat 1 by means of the expansion and compression process and the lip extrusion process.
本实用新型中,所述O型圈2可根据需要选用非自紧式、充气式或自紧式。非自紧式O型圈2为一空心封闭圆环,一般适用于中低压工况;充气式O型圈2的封闭环内充有惰性气体,一般适用于高温高压的工况;自紧式O型圈2管壁一侧钻有平衡孔,安装时平衡孔面向压力来源方向,一般适用于中高压工况。 In the present utility model, the O-ring 2 can be non-self-tightening, inflatable or self-tightening as required. The non-self-tightening O-ring 2 is a hollow closed ring, which is generally suitable for medium and low pressure working conditions; the closed ring of the inflatable O-ring 2 is filled with inert gas, and is generally suitable for high-temperature and high-pressure working conditions; There is a balance hole drilled on one side of the pipe wall of the O-ring 2, and the balance hole faces the direction of the pressure source during installation, which is generally suitable for medium and high pressure working conditions.
本实用新型的工作原理如下: The working principle of the utility model is as follows:
当O型圈2选用非自紧式时,其被压缩后产生回弹力,同时介质对金属空心O型圈2侧面产生作用力,使其张开,在这两个力的作用下, O型圈2紧贴阀球7的密封面,达到密封效果;当O型圈2选用充气式时,其环内的压力会随着介质温度的上升而升高,回弹力也在不断增大,同时介质对其侧面仍然存在作用力,有助于O型圈2与阀球7密封面的贴合,密封效果良好;当O型圈2选用自紧式时,介质经过管壁上的平衡孔进入环内,使O型圈2内外压力平衡,再结合其自身的回弹力和介质对其侧面的作用力,密封效果最好。另外,阀座1与阀体6之间的密封通过压缩填料5来实现,填料5采用多片堆叠结构,填料5在面向阀座1的一端具有内圆锥面,阀座1面向填料5的一端具有外圆锥面,阀座1与填料5通过锥度相等的内外圆锥面相接触,可将碟形弹簧3作用在支撑环4上的弹性补偿力和介质压力,侧向分解,提高密封比压,使得密封稳定高效。 When the O-ring 2 is of the non-self-tightening type, it will generate resilience after being compressed, and at the same time, the medium will exert force on the side of the metal hollow O-ring 2 to make it open. Under the action of these two forces, the O-ring The ring 2 is close to the sealing surface of the valve ball 7 to achieve the sealing effect; when the O-ring 2 is inflatable, the pressure inside the ring will increase with the temperature of the medium, and the resilience will also increase continuously. The medium still exerts force on its side, which is helpful for the bonding of the O-ring 2 and the sealing surface of the valve ball 7, and the sealing effect is good; when the O-ring 2 is self-tightening, the medium enters through the balance hole on the pipe wall. In the ring, the internal and external pressure of the O-ring 2 is balanced, and combined with its own resilience and the force of the medium on its side, the sealing effect is the best. In addition, the sealing between the valve seat 1 and the valve body 6 is realized by compressing the packing 5, the packing 5 adopts a multi-piece stacked structure, the packing 5 has an inner conical surface at the end facing the valve seat 1, and the end of the valve seat 1 facing the packing 5 It has an outer conical surface, and the valve seat 1 and the packing 5 are in contact with the inner and outer conical surfaces with equal taper, so that the elastic compensation force and medium pressure of the disc spring 3 acting on the support ring 4 can be decomposed laterally to increase the sealing specific pressure, so that Stable and efficient sealing.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620102631.9U CN205504053U (en) | 2016-02-01 | 2016-02-01 | Sealed valve holder structure of elasticity of fixed ball valve |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620102631.9U CN205504053U (en) | 2016-02-01 | 2016-02-01 | Sealed valve holder structure of elasticity of fixed ball valve |
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| CN205504053U true CN205504053U (en) | 2016-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620102631.9U Expired - Lifetime CN205504053U (en) | 2016-02-01 | 2016-02-01 | Sealed valve holder structure of elasticity of fixed ball valve |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105508647A (en) * | 2016-02-01 | 2016-04-20 | 无锡智能自控工程股份有限公司 | Elastic-seal valve seat structure of fixed ball valve |
| CN109812595A (en) * | 2019-03-14 | 2019-05-28 | 无锡智能自控工程股份有限公司 | A high-frequency action program-controlled ball valve |
-
2016
- 2016-02-01 CN CN201620102631.9U patent/CN205504053U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105508647A (en) * | 2016-02-01 | 2016-04-20 | 无锡智能自控工程股份有限公司 | Elastic-seal valve seat structure of fixed ball valve |
| CN109812595A (en) * | 2019-03-14 | 2019-05-28 | 无锡智能自控工程股份有限公司 | A high-frequency action program-controlled ball valve |
| CN109812595B (en) * | 2019-03-14 | 2024-02-23 | 无锡智能自控工程股份有限公司 | High-frequency action program-controlled ball valve |
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Granted publication date: 20160824 |