CN205501146U - There is fertile machine of mechanism - Google Patents

There is fertile machine of mechanism Download PDF

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Publication number
CN205501146U
CN205501146U CN201620113388.0U CN201620113388U CN205501146U CN 205501146 U CN205501146 U CN 205501146U CN 201620113388 U CN201620113388 U CN 201620113388U CN 205501146 U CN205501146 U CN 205501146U
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CN
China
Prior art keywords
fermenting case
tipping bucket
bracket
hot
production machine
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Expired - Fee Related
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CN201620113388.0U
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Chinese (zh)
Inventor
郭汉华
刘颖
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Hunan Bi Ye Agricultural Science And Technology Development Co Ltd
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Hunan Bi Ye Agricultural Science And Technology Development Co Ltd
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Priority to CN201620113388.0U priority Critical patent/CN205501146U/en
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Publication of CN205501146U publication Critical patent/CN205501146U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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  • Processing Of Solid Wastes (AREA)
  • Fertilizers (AREA)

Abstract

The utility model discloses a there is fertile machine of mechanism, including feed mechanism, the rabbling mechanism, the fermenting case, the hot -blast furnace, exhaust mechanism, discharge mechanism, automatically controlled cabinet, feed mechanism is used for delivering to the fermenting case with the raw materials, the material made it fully fermented in the rabbling mechanism was used for stirring the fermenting case, the fermenting case is used for going out through circulating hot air general raw materials rapid heating wherein and kills with poison the sterilization, again through multiple fermentation, numerous biochemical treatment technology expands, until the fertile process of the system of completion, the hot -blast furnace is used for producing hot -blastly transports to raw materials in the fermenting case heating cabinet by the pipeline, exhaust mechanism is used for the hot -blast furnace produced hot -blastly after the fermenting case adds the hot charge outside the discharge machine, discharge mechanism is used for exporting the fertilizer of making, feed mechanism and discharge mechanism are located fermenting case front and back both sides respectively, the hot -blast furnace, exhaust mechanism is located the fermenting case left and right sides respectively with automatically controlled cabinet, the rabbling mechanism is located the fermenting case. The utility model discloses there is fertile machine of mechanism compact structure, the function is many, and occupation space is little.

Description

Organic fertilizer production machine
Technical field
This utility model relates to agricultural machinery, especially a kind of organic fertilizer production machine.
Background technology
At present, the confidential function singleness of organic fertilizer production, otherwise bulky, it is impossible to adapt to market demand.
Utility model content
This utility model provides a kind of compact conformation and multi-functional organic fertilizer production machine.
For achieving the above object, the technical solution of the utility model is as follows:
A kind of organic fertilizer production machine, including feed mechanism, rabbling mechanism, fermenting case, air stove, air draft mechanism, discharging mechanism, electrical control cubicles, feed mechanism is for delivering to fermenting case by raw material, in rabbling mechanism is used for stirring fermenting case, material makes it fully ferment, fermenting case for quickly heating poison sterilizing of going out by circulating air by raw material therein, again through multiple fermentation, expanding propagation biochemical processing process, until completing composting process, air stove is used for producing hot blast and is transported to fermenting case by pipeline and add raw material in hot tank, air draft mechanism for adding after hot charge outside discharge machine by fermented for hot blast produced by air stove case, the fertilizer that discharging mechanism is made for output, feed mechanism and discharging mechanism lay respectively at both sides before and after fermenting case, air stove, air draft mechanism and electrical control cubicles lay respectively at the fermenting case left and right sides, rabbling mechanism is positioned at fermenting case.
nullPreferably,Described feed mechanism includes big frame、Bucket-tipping device、Chain lifting mechanism、Hydraulic jack lifting mechanism,Big frame both sides are radially provided with two skip tracks,Skip track includes longer vertical portion and the horizontal component extended by vertical portion,Bucket-tipping device includes tipping bucket and is installed on the tipping bucket bracket bottom tipping bucket,Tipping bucket bracket is provided with the roller that can roll on skip track,Tipping bucket bracket arrives skip track horizontal component rear dump and can overturn to opening down,Hydraulic jack lifting mechanism includes material oil cylinder and is installed in the lifting wheel mechanism of oil cylinder top output port,Chain lifting mechanism includes two chains,Each chain one end is fixed in big frame,Then pass around the lifting wheel mechanism of hydraulic jack,It is fixed on tipping bucket bracket,During feeding operation,Upper material oil cylinder is served material along skip track vertical portion by chain-driving tipping bucket,Overturn at skip track horizontal component tipping bucket.
Preferably, described tipping bucket bracket includes front rack and the tail-bracket being hinged, front rack includes a front rack main body fixing with tipping bucket and is installed on two front wheels of front rack body front end, tail-bracket includes a tail-bracket main body hinged with front rack main body and is installed on two rear rollers of tail-bracket body rear, two connecting portions are arranged at tail-bracket body rear, are used for connecting chain, when tipping bucket bracket is in skip track vertical portion, front rack and rear end are drawn in, are held level with both hands by tipping bucket;When tipping bucket bracket arrives final position, at this moment front wheel is at horizontal component, and rear roller, at vertical portion, tail-bracket jack-up front rack rear portion, makes front rack drive tipping bucket upset.
Preferably, described upper material oil cylinder uses three grades of oil cylinders of single-acting.
Preferably, the feeding reversal valve of the hydraulic system of described hydraulic jack lifting mechanism use in position off-load, when oil cylinder is failure to actuate in position zero pressure off-load.
Preferably, the operating process of described feed mechanism is: during rising, allows feeding reversal valve commutate, and pressure oil enters the cavity of resorption of upper material oil cylinder, pressure oil promotes multi-stage oil cylinder to rise, upper material oil cylinder first first stage piston bar drives chain to advance, and then second level piston rod drives chain to advance, and last third level piston rod chain advances, chain-driving tipping bucket is served material after putting in place and is encountered upper limit travel switch, being automatically stopped feeding, now tipping bucket upset, the material in tipping bucket is fallen in fermenting case;After feeding, allowing feeding reversal valve commutate, tipping bucket is declined by deadweight, and declining puts in place encounters lower bound range switch, and oil cylinder is automatically stopped decline, waits that blowing carries out action next time, does periodic reverse motion like this.
Preferably, described rabbling mechanism includes stirring motor, shaft and the screw blade being installed on shaft, by stirring motor by slow down after, drive shaft screw blade be sufficiently stirred for fermenting case in material fully ferment.
Preferably, described fermenting case includes insulation upper box and the semicircle agitator tank for accommodating raw material and is arranged at the bottom bottom Cycling hot-blast heating pipeline for heating, and described bottom Cycling hot-blast heating pipeline is to be formed by welding the uniform curved air channel of several deciles set outside described semicircle agitator tank.
Preferably, described discharging mechanism includes discharging motor, reductor and conveying worm, after discharging motor via reducer is slowed down, drives conveying worm to export the fertilizer made.
The beneficial effects of the utility model: relevant straw processing equipment optimum organization independent for many types of dispersion is become a compact multi-functional integrated equipment by this utility model organic fertilizer production machine, and function is many, takes up room little.
Accompanying drawing explanation
Fig. 1 is the front view of this utility model organic fertilizer production machine.
Fig. 2 is the side view of organic fertilizer production machine shown in Fig. 1.
Fig. 3 is the front view of feed mechanism in organic fertilizer production machine shown in Fig. 1.
Fig. 4 is the side view of feed mechanism shown in Fig. 3 (removing tipping bucket and tipping bucket bracket).
Fig. 5 is the sectional view of semicircle agitator tank in organic fertilizer production machine shown in Fig. 1.
Fig. 6 is the schematic diagram of semicircle agitator tank shown in Fig. 5 and air draft mechanism.
Fig. 7 is the front view of semicircle agitator tank shown in Fig. 5.
Fig. 8 is shaft and the axonometric chart of screw blade in organic fertilizer production machine shown in Fig. 1.
Fig. 9 is the axonometric chart of discharging mechanism in organic fertilizer production machine shown in Fig. 1.
In figure, 1 is fermenting case, 2 is air stove, 3 is feed mechanism, 4 is discharging mechanism, 5 is air draft mechanism, 6 is rabbling mechanism, 7 is electrical control cubicles, 11 is insulation upper box, 12 is semicircle agitator tank, 13 is curved air channel, 14 is circulation hot-wind inlet, 15 is cleaning door, 16 is hot-blast outlet, 17 is discharge door, 31 is skip track, 32 is stull, 33 is fixed part, 34 is tipping bucket, 35 is tipping bucket bracket, 36 is connecting portion, 37 is upper material oil cylinder, 38 is lifting wheel mechanism, 39 is chain, 41 is discharging motor, 42 is reductor, 43 is conveying worm, 44 is discharging mechanism entrance, 45 for flowing to discharging opening, 61 is stirring motor, 62 is reductor, 63 is shaft, 64 is screw blade
Detailed description of the invention
Below in conjunction with the accompanying drawings and example, this utility model is described further.
Such as Fig. 1, shown in Fig. 2, this utility model embodiment organic fertilizer production machine, it is the equipment of a kind of efficient quick convenient harmless treatment agricultural waste material (such as straw), it is by relevant straw processing equipment independent for many types of dispersion, including feed mechanism 3, rabbling mechanism 6, fermenting case 1, air stove 2, air draft mechanism 5, discharging mechanism 4, electrical control cubicles 7 optimum organization becomes a compact multi-functional integrated equipment, by utilizing modern biochemical technology process, utilize this equipment that straw crops garbage can efficiently and rapidly carry out poison sterilizing of going out, quick fermentation production active organic fertilizer.
In this equipment, feed mechanism 3, discharging mechanism 4 lay respectively at both sides before and after fermenting case 1, and air stove 2, air draft mechanism 5 lay respectively at fermenting case 1 left and right sides with electrical control cubicles 7.
As shown in Figure 3, Figure 4, feed mechanism 3 is made up of big frame, bucket-tipping device, chain lifting mechanism, these several parts of hydraulic jack lifting mechanism.Big frame both sides are radially provided with the skip track 31 that dual-purpose groove steel is made, and skip track 31 includes longer vertical portion and the shorter horizontal component extended by vertical portion towards fermenting case.It is provided with multiple stull 32 between two skip tracks 31 to be fixed.Big frame is being provided with, near hydraulic jack lifting mechanism outfan, the fixed part 33 that two relative axis are symmetrical.Bucket-tipping device includes tipping bucket 34 and is installed on the tipping bucket bracket 35 bottom tipping bucket, and tipping bucket bracket is made up of the front rack being hinged and tail-bracket.Front rack includes a front rack main body fixing with tipping bucket and is installed on two front wheels of front rack body front end, and tail-bracket includes a tail-bracket main body hinged with front rack main body and two rear rollers being installed on tail-bracket body rear and two connecting portions 36.Front wheel and rear roller can roll on skip track 31.Front rack and tail-bracket design are ingenious, and when tipping bucket bracket is in skip track vertical portion, front rack and rear end are drawn in, are held level with both hands by tipping bucket;When tipping bucket bracket arrives final position (if Fig. 3 tipping bucket is in the state on top, at this moment front wheel is at horizontal component, and rear roller is in vertical portion), tail-bracket jack-up front rack rear portion, make front rack drive tipping bucket upset.Hydraulic jack lifting mechanism uses three grades of oil cylinders of single-acting to be provided with lifting wheel mechanism 38 as upper material oil cylinder 37, oil cylinder top output port.In hydraulic jack employing, position off-load is as feeding reversal valve.Chain lifting mechanism includes that two chains 39, each chain one end are fixed on the fixed part 33 in big frame, then passes around the lifting wheel mechanism 38 of hydraulic jack, is fixed on the connecting portion 36 of tipping bucket bracket.
As shown in Figure 1, Figure 2, shown in Fig. 5, Fig. 6, Fig. 7, fermenting case 1 is made up of insulation upper box 11, semicircle agitator tank 12, bottom Cycling hot-blast heating pipeline, by circulating air raw material in fermenting case quickly heated poison sterilizing of going out, again through multiple fermentation, expanding propagation biochemical processing process, until completing composting process.Described insulation upper box 11 is to make box frame with rectangular hollow section, and inside and outside tank surface is to make of high-quality corrosion resistant plate, and inside and outside interlayer has clamped high-quality light thermal-insulating material, and top is provided with switchable roof door, enabling oil cylinder control.Described semicircle agitator tank 12, inner side half slot makes of thicker rustless steel, and outside is welded with the uniform curved air channel 13 of several deciles, and outmost surface side seal board is then to make of high-quality insulation material.Semicircle agitator tank lower side is circulation hot-wind inlet 14, and 4 pipe heads connecting porch have respectively opened a cleaning door 15, each mouth has filled speed and has torn deashing lid open, can deposit in this coal ash grit etc. by quick loan at call in time.This equipment circulation hot-wind inlet 14 is connected with hot air source, and hot-blast outlet 16 is connected with exhausting system, after starting device, efficiently quickly can add hot fermentation to organic fertilizer raw material.Semicircle agitator tank 12 is additionally provided with discharge door 17 near the middle part of discharging mechanism 41 side.
As shown in Figure 1, Figure 2, shown in Fig. 8, rabbling mechanism 6 is auger mechanism, including stirring motor 61, reductor 62, sprocket wheel chain, shaft 63 and the screw blade 64 being installed on shaft 63, it is installed on fermenting case 1 bottom, by stirring motor 61 by slow down after, drive shaft 63 screw blade 64 be sufficiently stirred for fermenting case in material fully ferment.
As it is shown in figure 1, described air stove 2 is made up of burner stove, cyclone dust extractor, ash-valve, ventilation shaft.The produced hot blast of coal stove is transported to fermenting case by pipeline after processing via cyclone dust extractor and is added raw material in hot tank, and cleaner unit income grit is then automatically drained out by ash-valve set by its underpart.
As it is shown in figure 1, described air draft mechanism 5 is made up of centrifugal blower, in/out air tube.By blower fan by after produced by air stove 2, the fermented case of hot blast adds hot charge outside air port discharge machine discharged by blower fan.
As shown in Fig. 2, Fig. 9, described discharging mechanism 4 is made up of with conveying worm 43 discharging motor 41, reductor 42, after fermented for the fertilizer made case discharge door 17 is fallen into discharging mechanism entrance 44 by it, flows to discharging opening 45.
Three grades of oil cylinders 37 of above-mentioned hydraulic jack lifting mechanism employing and enabling oil cylinder are by HYDRAULIC CONTROL SYSTEM.Main oil way of hydraulic system is provided with motor pump, feeding reversal valve and the enabling reversal valve being in series, and is then return to fuel tank.Feeding reversal valve connects three grades of oil cylinders of single-acting, as upper material oil cylinder, operates for feeding;Enabling reversal valve connects two-way cylinder, as enabling oil cylinder, controls the switch of fermentation chamber door.A motor pump front end overflow valve the most in parallel.Feeding reversal valve use in position off-load, when oil cylinder is failure to actuate in position zero pressure off-load, thus prevent oil liquid temperature raise and also need not fill other unloader.
During feeding operation, first pressing the rising button in electrical control cubicles 7, feeding reversal valve commutates, and pressure oil enters the cavity of resorption of upper material oil cylinder, pressure oil promotes multi-stage oil cylinder to rise, upper material oil cylinder first first stage piston bar drives chain to advance, and then second level piston rod drives chain to advance, and last third level piston rod chain advances, chain-driving tipping bucket is served material after putting in place and is encountered upper limit travel switch, being automatically stopped feeding, now tipping bucket upset, the material in tipping bucket is fallen in fermenting case.After feeding, then being commutated by feeding reversal valve by declining button, tipping bucket is declined by deadweight, and declining puts in place encounters lower bound range switch, and oil cylinder is automatically stopped decline.Wait that blowing carries out action next time.Do periodic reverse motion like this.
This programme feed mechanism has the following advantages:
The hydraulic oil of hydraulic system promotes three grades of oil cylinder raising and lowerings, three grades of oil cylinder pushing lifting wheel mechanism raising and lowerings, lifting wheel mechanism drives tipping bucket bracket along track raising and lowering, this programme uses three grades of oil cylinder installation dimensions to only have 630mm, but can reach the stroke of 1400mm, the most significantly simplify structure, reduce cost, save space, additionally use channel-section steel to do track the most economical, the most durable.
Utilize and fully mechanical electronic hydraulic advantage is brought into play, given full play to electric automatic and reliability, the advantages such as stability and the fault of hydraulic pressure are little, and the force of sliding friction of machinery is minimum.
Utilizing three grades of cylinder structures of single-acting compact, its mounting distance is short, and stroke is long, then the distance of rising is big.
The reversal valve of hydraulic system be use in position off-load, when oil cylinder is failure to actuate in position zero pressure off-load, thus prevent oil liquid temperature raise and also need not fill other unloader.
Enabling oil cylinder and jacking cylinder be series connection, one of them cylinder action, another one oil cylinder also can action, this is particularly suitable for the occasion that those each oil cylinder working-pressures are gradually reduced.
The lift structure of feed mechanism uses to roll and connects, and its coefficient of friction is minimum, then necessary friction force is minimum, and required power also can be little.
The hardware of the composting control system of the machine includes PLC, LOAD CELLS and temperature sensor, and LOAD CELLS is for weighing the material in fermenting case, and weight data is passed to PLC.Temperature sensor is for measuring the temperature in fermenting case, and temperature data is passed to PLC.PLC realizes the control of three aspects: heavily determined by meter on material complete after, control air stove heating;Control to send the air exhauster of heat, make fermenting case through heating, sterilize, ferment, expanding propagation four-stage has temperature in need;Becoming after fertilizer after about 6~8 hours in material, PLC sends signal and reminds operator.
The running of this equipment is: feeding is by HYDRAULIC CONTROL SYSTEM, first start main power, restart stirring motor and Oil pump electrical machinery, allow shaft while stirring, feeding on one side, stirring is driven reductor by motor with 970r/min, reductor slows down, speed reducing ratio is 146, again by reductor band movable sprocket and chain, two sprocket wheels are than for 3:1, again decelerate to 2.2r/min, chain drives shaft to be stirred with this speed by sprocket wheel, hydraulic system is opened roof door by enabling oil cylinder and is allowed material pour into, hydraulic system is served material through feed mechanism by upper oil-lifting jar, and weigh, PLC is passed to by LOAD CELLS, PLC carries out meter weight;On material complete after, air stove is heated, air exhauster convulsion allows hot blast be pumped into air channel, and raw material heats in fermenting case, while stirring, material will be through four-stage in fermenting case: heats, sterilize, ferment, expanding propagation, this four-stage has different temperature, and this is passed to PLC by temperature sensor, PLC control to send the air exhauster of heat, becoming after fertilizer after about 6~8 hours in material, PLC can send signal and remind the operator can be with discharging;Operator open discharge door, and discharge system is started working, discharging driven by motor reductor, reductor drive screw machine to carry out discharging.Agricultural wastes biochemical treatment composting machine completes its complete cycle.Green organic fertilizer is made like this.And the four-stage that fertilizer makes, the setting of four-stage time, the setting of temperature can set on PLC, as long as just can run by the parameter set and program by automatic running program material.Automatization's fertilizer producing system of the machine is a big feature of the machine, is automatic charging, simple in construction again, stable movement, convenient and reliable operation.

Claims (8)

1. an organic fertilizer production machine, it is characterized in that, including feed mechanism, rabbling mechanism, fermenting case, air stove, air draft mechanism, discharging mechanism, electrical control cubicles, described feed mechanism, rabbling mechanism, fermenting case, air stove, air draft mechanism, discharging mechanism, electrical control cubicles are combined into a compact multi-functional integrated equipment, feed mechanism and discharging mechanism lay respectively at both sides before and after fermenting case, air stove, air draft mechanism lay respectively at the fermenting case left and right sides with electrical control cubicles, and rabbling mechanism is positioned at fermenting case.
nullOrganic fertilizer production machine the most according to claim 1,It is characterized in that,Described feed mechanism includes big frame、Bucket-tipping device、Chain lifting mechanism、Hydraulic jack lifting mechanism,Big frame both sides are radially provided with two skip tracks,Skip track includes longer vertical portion and the horizontal component extended by vertical portion,Bucket-tipping device includes tipping bucket and is installed on the tipping bucket bracket bottom tipping bucket,Tipping bucket bracket is provided with the roller that can roll on skip track,Tipping bucket bracket arrives skip track horizontal component rear dump and can overturn to opening down,Hydraulic jack lifting mechanism includes material oil cylinder and is installed in the lifting wheel mechanism of oil cylinder top output port,Chain lifting mechanism includes two chains,Each chain one end is fixed in big frame,Then pass around the lifting wheel mechanism of hydraulic jack,It is fixed on tipping bucket bracket,During feeding operation,Upper material oil cylinder is served material along skip track vertical portion by chain-driving tipping bucket,Overturn at skip track horizontal component tipping bucket.
Organic fertilizer production machine the most according to claim 2, it is characterized in that, described tipping bucket bracket includes front rack and the tail-bracket being hinged, front rack includes a front rack main body fixing with tipping bucket and is installed on two front wheels of front rack body front end, tail-bracket includes a tail-bracket main body hinged with front rack main body and is installed on two rear rollers of tail-bracket body rear, two connecting portions are arranged at tail-bracket body rear, for connecting chain, when tipping bucket bracket is in skip track vertical portion, front rack and rear end are drawn in, are held level with both hands by tipping bucket;When tipping bucket bracket arrives final position, at this moment front wheel is at horizontal component, and rear roller, at vertical portion, tail-bracket jack-up front rack rear portion, makes front rack drive tipping bucket upset.
Organic fertilizer production machine the most according to claim 2, it is characterised in that described upper material oil cylinder uses three grades of oil cylinders of single-acting.
Organic fertilizer production machine the most according to claim 4, it is characterised in that the feeding reversal valve of the hydraulic system of described hydraulic jack lifting mechanism use in position off-load, when oil cylinder is failure to actuate in position zero pressure off-load.
Organic fertilizer production machine the most according to claim 1, it is characterised in that described rabbling mechanism includes the shaft that stirring motor is connected and the screw blade being installed on shaft with stirring motor.
Organic fertilizer production machine the most according to claim 1, it is characterized in that, described fermenting case includes insulation upper box and the semicircle agitator tank for accommodating raw material and is arranged at the bottom bottom Cycling hot-blast heating pipeline for heating, and described bottom Cycling hot-blast heating pipeline is to be formed by welding the uniform curved air channel of several deciles set outside described semicircle agitator tank.
Organic fertilizer production machine the most according to claim 1, it is characterised in that described discharging mechanism includes discharging motor, reductor and the conveying worm sequentially connected.
CN201620113388.0U 2016-02-04 2016-02-04 There is fertile machine of mechanism Expired - Fee Related CN205501146U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106699269A (en) * 2017-03-09 2017-05-24 安徽安凯金达机械制造有限公司 Intelligent wind-heat type bio-organic fertilizer preparation machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106699269A (en) * 2017-03-09 2017-05-24 安徽安凯金达机械制造有限公司 Intelligent wind-heat type bio-organic fertilizer preparation machine

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160824

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CF01 Termination of patent right due to non-payment of annual fee