CN205497929U - Novel environmental protection injection molding machine - Google Patents
Novel environmental protection injection molding machine Download PDFInfo
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- CN205497929U CN205497929U CN201620275065.1U CN201620275065U CN205497929U CN 205497929 U CN205497929 U CN 205497929U CN 201620275065 U CN201620275065 U CN 201620275065U CN 205497929 U CN205497929 U CN 205497929U
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 20
- 230000007613 environmental effect Effects 0.000 title description 2
- 238000002347 injection Methods 0.000 claims abstract description 14
- 239000007924 injection Substances 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 230000000151 anti-reflux effect Effects 0.000 claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims 1
- 238000000465 moulding Methods 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 239000004033 plastic Substances 0.000 description 12
- 229920003023 plastic Polymers 0.000 description 12
- 230000009471 action Effects 0.000 description 6
- 239000000243 solution Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000010137 moulding (plastic) Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
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- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
本实用使用一种新型环保注塑机，包括合模器、安全检测器、液压传动系统和电气控制器，所述合模器与安全检测器直接连接成一体化结构，所述电气控制器的右侧设有料斗，所述料斗的表面设有进料口，所述进料口设在注射装置的左侧，所述注射装置与马达直接连接，所述马达的左侧设有螺杆，所述螺杆设在加热器的上方，所述加热器与止反流阀直接连接，通过采用电气控制系统与液压系统合理配合，容易实现嵌件成型、模内组合成型，小批量试生产时，模具构造简单成本低，且便于卸装，操作方便快捷，确保了使用过程的绝对节能、安全，且高效、经济、便捷，设计简单，成本低廉，可广泛推广使用。
The utility model uses a new type of environmentally friendly injection molding machine, including a mold clamp, a safety detector, a hydraulic transmission system and an electrical controller. The mold clamp and the safety detector are directly connected to form an integrated structure. The right side of the electrical controller There is a hopper on the side, the surface of the hopper is provided with a feed port, the feed port is located on the left side of the injection device, the injection device is directly connected to the motor, the left side of the motor is provided with a screw, the The screw is set above the heater, and the heater is directly connected to the anti-reflux valve. By adopting the reasonable cooperation between the electric control system and the hydraulic system, it is easy to realize insert molding and in-mold combined molding. During small batch trial production, the mold structure Simple and low cost, easy to disassemble, convenient and quick to operate, ensuring absolute energy saving and safety in the use process, and efficient, economical, convenient, simple in design, low in cost, and can be widely used.
Description
技术领域technical field
本实用新型涉及机械设备领域，具体涉及一种新型环保注塑机。The utility model relates to the field of mechanical equipment, in particular to a novel environment-friendly injection molding machine.
背景技术Background technique
注塑机又名注射成型机或注射机，它是将热塑性塑料或热固性塑料利用塑料成型模具制成各种形状的塑料制品的主要成型设备，分为立式、卧式、全电式，注塑机能加热塑料，对熔融塑料施加高压，使其射出而充满模具型腔，注塑机具有能一次成型外型复杂、尺寸精确或带有金属嵌件的质地密致的塑料制品的能力，被广泛应用于国防、机电、汽车、交通运输、建材、包装、农业、文教卫生及人们日常生活各个领域，在塑料工业迅速发展的今天，注塑机不论在数量上或品种上都占有重要地位，其生产总数占整个塑料成型设备的20％--30％，从而成为目前塑料机械中增长最快，生产数量最多的机种之一，据有关资料统计，1996--1998年我国出口注塑机8383台(套)，进口注塑机42959台(套)，其中1998年我国注塑机产量达到20000台，其销售额占塑机总销售额的42.9％。Injection molding machine, also known as injection molding machine or injection machine, is the main molding equipment for making thermoplastics or thermosetting plastics into various shapes of plastic products with plastic molding molds. It is divided into vertical, horizontal, and all-electric types. The injection molding function Heating the plastic, applying high pressure to the molten plastic, making it inject and fill the mold cavity, the injection molding machine has the ability to form plastic products with complex shapes, precise dimensions or dense texture with metal inserts at one time, and is widely used In the fields of national defense, electromechanical, automobile, transportation, building materials, packaging, agriculture, culture, education and health, and people's daily life, in today's rapid development of the plastics industry, injection molding machines play an important role in both quantity and variety, and their total production accounts for 20%--30% of the entire plastic molding equipment, thus becoming one of the fastest growing and most produced models in plastic machinery. According to relevant statistics, from 1996 to 1998, my country exported 8383 injection molding machines (sets) , Imported 42,959 injection molding machines (sets), of which the output of injection molding machines in my country reached 20,000 in 1998, and its sales accounted for 42.9% of the total sales of plastic machines.
但是，目前国内市场上传统的注塑机，不但污染严重，材料利用率低，操作不方便，而且结构复杂，尺寸庞大，重量大，安装场地面积大，运输安装较为困难。However, the traditional injection molding machines currently on the domestic market not only have serious pollution, low material utilization rate, inconvenient operation, but also complex structure, large size, heavy weight, large installation site area, and difficult transportation and installation.
实用新型内容Utility model content
针对以上问题，本实用新型提供了一种新型环保注塑机，通过采用电气控制系统与液压系统合理配合，可实现注射机的工艺过程要求(压力、温度、速度、时间)和各种程序动作，容易实现嵌件成型、模内组合成型，小批量试生产时，模具构造简单成本低，且便于卸装，操作方便快捷，确保了使用过程的绝对节能、安全，且高效、经济、便捷，设计简单，成本低廉，可广泛推广使用，可以有效解决背景技术中的问题。In view of the above problems, the utility model provides a new type of environmentally friendly injection molding machine, through the reasonable cooperation of the electrical control system and the hydraulic system, the process requirements (pressure, temperature, speed, time) and various program actions of the injection machine can be realized. It is easy to realize insert molding and in-mold combination molding. During small batch trial production, the mold structure is simple and low cost, and it is easy to disassemble and easy to operate. It ensures absolute energy saving and safety during use, and is efficient, economical, convenient and simple in design. , low cost, can be widely used, and can effectively solve the problems in the background technology.
为了实现上述目的，本实用新型采用的技术方案如下：一种新型环保注塑机，包括合模器、安全检测器、液压传动系统和电气控制器，所述合模器与安全检测器直接连接成一体化结构，所述安全检测器的右侧设有液压传动系统，所述液压传动系统设在电气控制器的左侧，所述电气控制器的右侧设有料斗，所述料斗的表面设有进料口，所述进料口设在注射装置的左侧，所述注射装置与马达直接连接，所述马达的左侧设有螺杆，所述螺杆设在加热器的上方，所述加热器与止反流阀直接连接。In order to achieve the above object, the technical scheme adopted by the utility model is as follows: a new type of environmental protection injection molding machine, including a mold clamp, a safety detector, a hydraulic transmission system and an electrical controller, and the mold clamp is directly connected with the safety detector to form a Integrated structure, the right side of the safety detector is provided with a hydraulic transmission system, the hydraulic transmission system is provided on the left side of the electric controller, the right side of the electric controller is provided with a hopper, and the surface of the hopper is provided There is a feed port, the feed port is located on the left side of the injection device, the injection device is directly connected to the motor, the left side of the motor is provided with a screw, the screw is located above the heater, and the heating The device is directly connected to the anti-reflux valve.
作为本实用新型的一种优选技术方案，所述止反流阀的左侧设有气缸，所气缸设在拉杆的右侧。As a preferred technical solution of the present invention, an air cylinder is arranged on the left side of the anti-reflux valve, and the air cylinder is arranged on the right side of the pull rod.
作为本实用新型的一种优选技术方案，所述气缸通过拉杆与脱模机构相连接。As a preferred technical solution of the utility model, the cylinder is connected with the demoulding mechanism through a pull rod.
作为本实用新型的一种优选技术方案，所述脱模机构的左侧设有直角接套，所述直角接套设在安全检测器的右侧。As a preferred technical solution of the present invention, a right-angle socket is provided on the left side of the demoulding mechanism, and the right-angle socket is arranged on the right side of the safety detector.
作为本实用新型的一种优选技术方案，所述拉杆由合成金属材料制成。本实用新型的有益效果：As a preferred technical solution of the utility model, the pull rod is made of synthetic metal material. The beneficial effects of the utility model:
本实用新型通过采用电气控制系统与液压系统合理配合，可实现注射机的工艺过程要求(压力、温度、速度、时间)和各种程序动作，模具的重量由水平模板支承作上下开闭动作，不会发生类似卧式机的由于模具重力引起的前倒，使得模板无法开闭的现象，有利于持久性保持机械和模具的精度，通过简单的机械手可取出各个塑件型腔，有利于精密成型，拉带输送装置容易实现串过模具中间安装，便于实现成型自动生产，容易保证模具内树脂流动性及模具温度分布的一致性，配备有旋转台面、移动台面及倾斜台面等形式，容易实现嵌件成型、模内组合成型，小批量试生产时，模具构造简单成本低，且便于卸装，操作方便快捷，确保了使用过程的绝对节能、安全，且高效、经济、便捷，设计简单，成本低廉，可广泛推广使用。The utility model can realize the process requirements (pressure, temperature, speed, time) and various program actions of the injection machine by adopting the reasonable cooperation of the electric control system and the hydraulic system. The weight of the mold is supported by the horizontal template for up and down opening and closing actions. There will be no phenomenon that the template cannot be opened and closed due to the gravity of the mold similar to the horizontal machine, which is conducive to maintaining the precision of the machine and the mold for a long time. The cavity of each plastic part can be taken out by a simple manipulator, which is conducive to precision. Molding, belt conveying device is easy to be installed in the middle of the mold, easy to realize automatic production of molding, easy to ensure the consistency of resin fluidity in the mold and mold temperature distribution, equipped with rotating table, moving table and inclined table, etc., easy to realize Insert molding, in-mold combination molding, and small-batch trial production, the mold structure is simple and low-cost, and it is easy to disassemble, and the operation is convenient and fast, ensuring absolute energy saving and safety in the use process, and it is efficient, economical, and convenient. The design is simple and the cost is low. It is cheap and can be widely promoted and used.
附图说明Description of drawings
图1为本实用新型整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the utility model.
图2为本实用新型料斗结构示意图。Fig. 2 is a structural schematic diagram of the utility model hopper.
图中标号为：1-合模器；2-安全检测器；3-液压传动系统；4-电气控制器；5-料斗；6-进料口；7-注射装置；8-马达；9-螺杆；10-加热器；11-止反流阀；12-气缸；13-拉杆；14-脱模机构；15-直角接套。The labels in the figure are: 1- mold clamping device; 2- safety detector; 3- hydraulic transmission system; 4- electric controller; 5- hopper; 6- material inlet; 7- injection device; 8- motor; 9- Screw rod; 10-heater; 11-reflux valve; 12-cylinder; 13-tie rod; 14-demoulding mechanism;
具体实施方式detailed description
为了使本实用新型的目的、技术方案及优点更加清楚明白，以下结合附图及实施例，对本实用新型进行进一步详细说明。应当理解，此处所描述的具体实施例仅用以解释本实用新型，并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
具体实施例：Specific examples:
如图1和图2所示，一种新型环保注塑机，包括合模器1、安全检测器2、液压传动系统3和电气控制器4，所述合模器1与安全检测器2直接连接成一体化结构，所述安全检测器2的右侧设有液压传动系统3，所述液压传动系统3设在电气控制器4的左侧，其特征在于，所述电气控制器4的右侧设有料斗5，所述料斗5的表面设有进料口6，所述进料口6设在注射装置7的左侧，所述注射装置7与马达8直接连接，所述马达8的左侧设有螺杆9，所述螺杆9设在加热器10的上方，所述加热器10与止反流阀11直接连接；通过采用注射装置，在注塑机的一个循环中，能在规定的时间内将一定数量的塑料加热塑化后，在一定的压力和速度下，通过螺杆将熔融塑料注入模具型腔中，注射结束后，对注射到模腔中的熔料保持定型，还采用合模器，合模器的作用是保证模具闭合、开启及顶出制品，同时，在模具闭合后，供给模具足够的锁模力，以抵抗熔融塑料进入模腔产生的模腔压力，防止模具开缝，造成制品的不良现状。As shown in Figures 1 and 2, a new type of environmentally friendly injection molding machine includes a mold clamping device 1, a safety detector 2, a hydraulic transmission system 3 and an electrical controller 4, and the mold clamping device 1 is directly connected to the safety detector 2 Into an integrated structure, the right side of the safety detector 2 is provided with a hydraulic transmission system 3, and the hydraulic transmission system 3 is provided on the left side of the electrical controller 4, and it is characterized in that the right side of the electrical controller 4 A hopper 5 is provided, the surface of the hopper 5 is provided with a feed port 6, and the feed port 6 is arranged on the left side of the injection device 7, and the injection device 7 is directly connected with the motor 8, and the left side of the motor 8 There is a screw 9 on the side, and the screw 9 is arranged above the heater 10, and the heater 10 is directly connected with the anti-reflux valve 11; by using the injection device, in one cycle of the injection molding machine, the After a certain amount of plastic is heated and plasticized, under a certain pressure and speed, the molten plastic is injected into the cavity of the mold through the screw. The function of the clamping device is to ensure that the mold closes, opens and ejects the product. At the same time, after the mold is closed, it provides enough clamping force to resist the cavity pressure generated by the molten plastic entering the cavity and prevent the mold from opening , resulting in poor product status.
在上述实施例上优选，所述止反流阀11的左侧设有气缸12，所述气缸12设在拉杆13的右侧，气缸12可以为各种动作提供动力。Preferably, in the above embodiment, the left side of the anti-reflux valve 11 is provided with a cylinder 12, and the cylinder 12 is provided on the right side of the tie rod 13, and the cylinder 12 can provide power for various actions.
在上述实施例上优选，所述气缸12通过拉杆13与脱模机构14相连接，脱模机构14具有脱模的作用。Preferably, in the above embodiment, the cylinder 12 is connected to the demoulding mechanism 14 through the pull rod 13, and the demoulding mechanism 14 has the function of demoulding.
在上述实施例上优选，所述脱模机构14的左侧设有直角接套15，所述直角接套15设在安全检测器2的右侧，安全检测器2可以检测设备的安全状况。In the above embodiment, preferably, the left side of the stripping mechanism 14 is provided with a right-angle socket 15, and the right-angle socket 15 is arranged on the right side of the safety detector 2, and the safety detector 2 can detect the safety status of the equipment.
在上述实施例上优选，所述拉杆13由合成金属材料制成，拉杆13可以起到连接的作用。In the above embodiment, preferably, the tie rod 13 is made of synthetic metal material, and the tie rod 13 can play a role of connection.
基于上述，本实用新型通过采用电气控制系统与液压系统合理配合，可实现注射机的工艺过程要求(压力、温度、速度、时间)和各种程序动作，模具的重量由水平模板支承作上下开闭动作，不会发生类似卧式机的由于模具重力引起的前倒，使得模板无法开闭的现象，有利于持久性保持机械和模具的精度，通过简单的机械手可取出各个塑件型腔，有利于精密成型，拉带输送装置容易实现串过模具中间安装，便于实现成型自动生产，容易保证模具内树脂流动性及模具温度分布的一致性，配备有旋转台面、移动台面及倾斜台面等形式，容易实现嵌件成型、模内组合成型，小批量试生产时，模具构造简单成本低，且便于卸装，操作方便快捷，确保了使用过程的绝对节能、安全，且高效、经济、便捷，设计简单，成本低廉，可广泛推广使用。Based on the above, the utility model can realize the process requirements (pressure, temperature, speed, time) and various program actions of the injection machine by adopting the reasonable cooperation of the electric control system and the hydraulic system. The weight of the mold is supported by the horizontal template for opening and closing The closing action will not cause the mold to fall forward due to the gravity of the mold, which is similar to the horizontal machine, so that the template cannot be opened and closed, which is conducive to maintaining the precision of the machine and the mold for a long time. The cavity of each plastic part can be taken out by a simple manipulator. Conducive to precision molding, the pull belt conveying device is easy to install through the middle of the mold, easy to realize automatic production of molding, easy to ensure the consistency of resin fluidity in the mold and mold temperature distribution, equipped with rotating table, moving table and inclined table, etc. , it is easy to realize insert molding and in-mold combined molding. During small-batch trial production, the mold structure is simple and low-cost, and it is easy to disassemble and assemble. It is simple, low in cost, and can be widely promoted and used.
以上所述仅为本实用新型的较佳实施例而已，并不用以限制本实用新型，凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等，均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
Claims (4)
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| CN201620275065.1U CN205497929U (en) | 2016-04-03 | 2016-04-03 | Novel environmental protection injection molding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108015249A (en) * | 2017-11-30 | 2018-05-11 | 佛山市高明建强科技有限公司 | A kind of combined die casting machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108015249A (en) * | 2017-11-30 | 2018-05-11 | 佛山市高明建强科技有限公司 | A kind of combined die casting machine |
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Inventor after: Li Yadong Inventor after: Wang Chunying Inventor after: Yang Rui Inventor after: Qu Yongqiang Inventor after: Wu Xian Inventor before: Ma Suyi |
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| CB03 | Change of inventor or designer information | ||
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Effective date of registration: 20170316 Address after: 130000 Changchun City, automobile development zone, Jilin City, the third street and C Road intersection twenty Patentee after: JILIN SHENGYA MOLDING Co.,Ltd. Address before: 311800 Zhejiang city of Shaoxing province Zhuji city Jiyang street Zhuluo village three 64 unit 3 building 202 room Patentee before: Ma Suyi |
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| CF01 | Termination of patent right due to non-payment of annual fee |