CN205495487U - But high -efficient dissolving device is used to chemical industry that solid -liquid separately mixes - Google Patents

But high -efficient dissolving device is used to chemical industry that solid -liquid separately mixes Download PDF

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CN205495487U
CN205495487U CN201620136568.0U CN201620136568U CN205495487U CN 205495487 U CN205495487 U CN 205495487U CN 201620136568 U CN201620136568 U CN 201620136568U CN 205495487 U CN205495487 U CN 205495487U
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crushing
shaft
gear
rotating
motor
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陈少辉
杨朝晖
覃文庆
刘维
刘炳福
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Guodiankangneng Technology Stock Co ltd
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Abstract

本实用新型公开了一种可固液分开混合的化工用高效溶解装置,包括上盖和溶解罐;所述上盖中部设置有固体加料装置;所述溶解罐中设置有搅拌器;溶解罐侧壁上设置有两套液体进料装置;所述液体进料装置包括传动装置、旋转电机、旋转轴和旋转喷盘;溶解罐底部设置有取样管和出料口;所述取样管上设置有取样阀;所述出料口设置成漏斗状,出料口底部设置有出料挡板;本实用新型在搅拌电机上连接变频器,能够有效的调节转速,避免搅拌轴断裂,同时也能使物料更加充分溶解;利用破碎刀片将大块的固体物料进行破碎,便于溶解,提高溶解速度;液体物料与固体物料分开混合,固体物料可以边混合边溶解,进一步提高了溶解速率。

The utility model discloses a high-efficiency dissolving device for chemical industry capable of separating and mixing solid and liquid, which comprises an upper cover and a dissolving tank; a solid feeding device is arranged in the middle of the upper cover; a stirrer is arranged in the dissolving tank; Two sets of liquid feeding devices are arranged on the wall; the liquid feeding device includes a transmission device, a rotating motor, a rotating shaft and a rotating spray plate; a sampling pipe and a discharge port are arranged at the bottom of the dissolution tank; the sampling pipe is provided with Sampling valve; the discharge port is set in the shape of a funnel, and the bottom of the discharge port is provided with a discharge baffle; the utility model is connected with a frequency converter on the stirring motor, which can effectively adjust the speed, avoid the breakage of the stirring shaft, and also enable the The material is more fully dissolved; the crushing blade is used to crush the bulk solid material, which is convenient for dissolution and improves the dissolution rate; the liquid material and the solid material are mixed separately, and the solid material can be dissolved while mixing, which further improves the dissolution rate.

Description

一种可固液分开混合的化工用高效溶解装置 A high-efficiency dissolution device for chemical industry capable of separating and mixing solids and liquids

技术领域 technical field

本实用新型涉及一种化工设备,具体是一种可固液分开混合的化工用高效溶解装置。 The utility model relates to chemical equipment, in particular to a high-efficiency chemical dissolution device capable of separating and mixing solid and liquid.

背景技术 Background technique

目前,化工生产经常用到的溶解装置通常是由溶解釜内的搅拌轴和搅拌桨组成,动力装置带动搅拌轴转动,从而带动搅拌桨对物料进行搅拌使其溶解;由于其搅拌范围有限,物料溶解不充分;而且搅拌匀速,对于动力初速较快,搅拌受阻,致使搅拌轴断裂;当有大块物料需要溶解时,无破碎装置,只能依靠自然溶解,溶解速度慢,影响工作效率。 At present, the dissolution device often used in chemical production is usually composed of a stirring shaft and a stirring paddle in a dissolution tank. The power device drives the stirring shaft to rotate, thereby driving the stirring paddle to stir and dissolve the material; Insufficient dissolution; moreover, the stirring is at a uniform speed. For the initial velocity of the power, the stirring is hindered, causing the stirring shaft to break; when there is a large material to be dissolved, there is no crushing device, and only natural dissolution can be relied on. The dissolution speed is slow and affects work efficiency.

实用新型内容 Utility model content

本实用新型的目的在于提供一种可固液分开混合的化工用高效溶解装置,以解决上述背景技术中提出的问题。 The purpose of this utility model is to provide a high-efficiency dissolving device for chemical industry that can separate and mix solid and liquid, so as to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案: In order to achieve the above object, the utility model provides the following technical solutions:

一种可固液分开混合的化工用高效溶解装置,包括上盖和溶解罐;所述上盖中部设置有固体加料装置;所述固体加料装置设置成漏斗状,其中设置有破碎电机、破碎刀片和过滤网;所述破碎电机通过支撑架固定在固体加料装置内部;所述破碎刀片设置在破碎转轴上;所述破碎转轴与破碎电机的主轴固定连接,破碎刀片在破碎转轴上设置有两层,与破碎转轴之间成45度夹角;破碎刀片下方设置有过滤网;所述溶解罐中设置有搅拌器;所述搅拌器设置成方框型,固定在搅拌轴上;所述搅拌轴与搅拌电机的主轴固定连接,搅拌轴上设置有螺旋绞龙;所述搅拌电机通过导线与变频器连接;溶解罐侧壁上设置有两套液体进料装置;所述液体进料装置包括传动装置、旋转电机、旋转轴和旋转喷盘;所述传动装置中设置有第一齿轮和第二齿轮;所述第一齿轮左侧与旋转轴固定连接,右侧与进液管活动连接;所述进液管与传动装置固定连接;所述第二齿轮与旋转电机的主轴固定连接;所述旋转轴旋转喷盘固定连接;所述旋转喷盘上均匀设置有喷嘴;溶解罐底部设置有取样管和出料口;所述取样管上设置有取样阀;所述出料口设置成漏斗状,出料口底部设置有出料挡板;溶解罐底面设置有支腿。 A high-efficiency dissolving device for chemical industry capable of separating and mixing solids and liquids, comprising an upper cover and a dissolving tank; a solid feeding device is arranged in the middle of the upper cover; the solid feeding device is arranged in a funnel shape, and a crushing motor and a crushing blade are arranged in it and a filter screen; the crushing motor is fixed inside the solid feeding device through a support frame; the crushing blade is arranged on the crushing shaft; the crushing shaft is fixedly connected with the main shaft of the crushing motor, and the crushing blade is provided with two layers on the crushing shaft , forming an angle of 45 degrees with the crushing shaft; a filter screen is arranged below the crushing blade; an agitator is arranged in the dissolving tank; It is fixedly connected with the main shaft of the stirring motor, and the stirring shaft is provided with an auger; the stirring motor is connected with the frequency converter through a wire; two sets of liquid feeding devices are arranged on the side wall of the dissolution tank; the liquid feeding device includes a transmission device, a rotating motor, a rotating shaft and a rotating spray plate; the transmission device is provided with a first gear and a second gear; the left side of the first gear is fixedly connected to the rotating shaft, and the right side is flexibly connected to the liquid inlet pipe; The liquid inlet pipe is fixedly connected with the transmission device; the second gear is fixedly connected with the main shaft of the rotating motor; the rotating spray plate of the rotating shaft is fixedly connected; nozzles are uniformly arranged on the rotating spray plate; A pipe and a discharge port; the sampling pipe is provided with a sampling valve; the discharge port is arranged in a funnel shape, and the bottom of the discharge port is provided with a discharge baffle; the bottom of the dissolution tank is provided with legs.

作为本实用新型进一步的方案:所述第一齿轮和旋转轴中部设置有与进液管内径相同的流道。 As a further solution of the utility model: the middle part of the first gear and the rotating shaft is provided with a flow channel having the same inner diameter as the liquid inlet pipe.

作为本实用新型进一步的方案:所述第二齿轮与第一齿轮相互啮合。 As a further solution of the present invention: the second gear meshes with the first gear.

作为本实用新型再进一步的方案:所述溶解罐和上盖通过螺栓和螺母相互旋合固定在一起,且上盖与溶解罐结合处设置有密封圈。 As a further solution of the utility model: the dissolution tank and the upper cover are screwed and fixed together by bolts and nuts, and a sealing ring is provided at the junction of the upper cover and the dissolution tank.

与现有技术相比,本实用新型的有益效果是: Compared with the prior art, the beneficial effects of the utility model are:

本实用新型在搅拌电机上连接变频器,能够有效的调节转速,避免搅拌轴断裂,同时也能使物料更加充分溶解;利用破碎刀片将大块的固体物料进行破碎,便于溶解,提高溶解速度;液体物料与固体物料分开混合,固体物料可以边混合边溶解,进一步提高了溶解速率;具有结构简单、体积小、使用方便、溶解速度快、溶解效果好等优点。 The utility model is connected with a frequency converter on the stirring motor, which can effectively adjust the rotating speed, avoid the breakage of the stirring shaft, and at the same time make the material more fully dissolved; use the crushing blade to crush the bulk solid material, which is convenient for dissolution and improves the dissolution speed; The liquid material and the solid material are mixed separately, and the solid material can be dissolved while mixing, which further improves the dissolution rate; it has the advantages of simple structure, small size, convenient use, fast dissolution speed, and good dissolution effect.

附图说明 Description of drawings

图1为可固液分开混合的化工用高效溶解装置的结构示意图。 Figure 1 is a schematic structural view of a high-efficiency dissolution device for chemical industry that can separate and mix solids and liquids.

图2为可固液分开混合的化工用高效溶解装置中固体加料装置的结构示意图。 Fig. 2 is a structural schematic diagram of a solid feeding device in a chemical industry high-efficiency dissolving device capable of separating and mixing solids and liquids.

图3为可固液分开混合的化工用高效溶解装置中破碎刀片的结构示意图。 Fig. 3 is a schematic structural view of a crushing blade in a high-efficiency dissolving device for chemical industry capable of separating and mixing solids and liquids.

图4为可固液分开混合的化工用高效溶解装置中液体进料装置的结构示意图。 Fig. 4 is a structural schematic diagram of a liquid feeding device in a high-efficiency dissolution device for chemical industry capable of separating and mixing solids and liquids.

图中:1-固体加料装置,2-上盖,3-螺母,4-螺栓,5-传动装置,6-旋转电机,7-进液管,8-旋转喷盘,9-溶解罐,10-搅拌器,11-螺旋绞龙,12-出料口,13-出料挡板,14-搅拌电机,15-变频器,16-支腿,17-取样阀,18-取样管,19-搅拌轴,20-破碎电机,21-支撑架,22-破碎转轴,23-破碎刀片,24-过滤网,25-第一齿轮,26-旋转轴,27-喷嘴,28-流道,29-第二齿轮。 In the figure: 1-solid feeding device, 2-top cover, 3-nut, 4-bolt, 5-transmission device, 6-rotary motor, 7-inlet pipe, 8-rotary spray plate, 9-dissolving tank, 10 -Agitator, 11-Auger, 12-Outlet, 13-Outlet baffle, 14-Stirring motor, 15-Inverter, 16-Outrigger, 17-Sampling valve, 18-Sampling tube, 19- Stirring shaft, 20-crushing motor, 21-support frame, 22-breaking shaft, 23-breaking blade, 24-filter, 25-first gear, 26-rotating shaft, 27-nozzle, 28-runner, 29- second gear.

具体实施方式 detailed description

下面结合具体实施方式对本专利的技术方案作进一步详细地说明。 The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.

请参阅图1-4,一种可固液分开混合的化工用高效溶解装置,包括上盖2和溶解罐9;所述上盖2中部设置有固体加料装置1;所述固体加料装置1设置成漏斗状,其中设置有破碎电机20、破碎刀片23和过滤网24;所述破碎电机20通过支撑架21固定在固体加料装置1内部,用于提供破碎动力;所述破碎刀片23设置在破碎转轴22上;所述破碎转轴22与破碎电机20的主轴固定连接,破碎刀片23在破碎转轴22上设置有两层,与破碎转轴22之间成45度夹角,破碎刀片23在破碎转轴22的带动下将固体加料装置1中的固体物料破碎成符合规格的尺寸;破碎刀片23下方设置有过滤网24;所述过滤网24用于挡住大块物料,防止大块物料进入溶解罐9中溶解不完全;所述溶解罐9中设置有搅拌器10;所述搅拌器10设置成方框型,固定在搅拌轴19上;所述搅拌轴19与搅拌电机14的主轴固定连接,搅拌轴19上设置有螺旋绞龙11;所述螺旋绞龙11用于将位于溶解罐9底部的物料进行上下混合;所述搅拌电机14通过导线与变频器15连接,用于随时调节搅拌电机14的转速,防止在溶解较黏物料时发生搅拌轴19断裂的情况;溶解罐9侧壁上设置有两套液体进料装置;所述液体进料装置包括传动装置5、旋转电机6、旋转轴26和旋转喷盘8;所述传动装置5中设置有第一齿轮25和第二齿轮29;所述第一齿轮25左侧与旋转轴26固定连接,右侧与进液管7活动连接;所述进液管7与传动装置5固定连接;所述第二齿轮29与第一齿轮25相互啮合,并与旋转电机6的主轴固定连接;所述旋转轴26旋转喷盘8固定连接;所述旋转喷盘8上均匀设置有喷嘴27;第一齿轮25和旋转轴26中部设置有与进液管7内径相同的流道28;所述流道28用于液体物料的顺利通过喷嘴27进入溶解罐9中对固体物料进行溶解;溶解罐9底部设置有取样管18和出料口12;所述取样管18上设置有取样阀17,用于溶解过后对溶解情况进行取样查看;所述出料口12设置成漏斗状,出料口12底部设置有出料挡板13;溶解罐9底面设置有支腿16;所述支腿16用于支撑整个装置,防止溶解过程中溶解罐9倾倒;溶解罐9和上盖2通过螺栓4和螺母3相互旋合固定在一起,且上盖2与溶解罐9结合处设置有密封圈。 Please refer to Figures 1-4, a high-efficiency dissolution device for chemical industry that can separate and mix solids and liquids, including an upper cover 2 and a dissolution tank 9; a solid feeding device 1 is provided in the middle of the upper cover 2; the solid feeding device 1 is set In the shape of a funnel, a crushing motor 20, a crushing blade 23 and a filter screen 24 are arranged therein; the crushing motor 20 is fixed inside the solid feeding device 1 through a support frame 21 to provide crushing power; the crushing blade 23 is arranged in the crushing On the rotating shaft 22; the crushing rotating shaft 22 is fixedly connected with the main shaft of the crushing motor 20, the crushing blade 23 is provided with two layers on the crushing rotating shaft 22, and forms an included angle of 45 degrees with the crushing rotating shaft 22, and the crushing blade 23 is on the crushing rotating shaft 22 The solid material in the solid feeding device 1 is broken into a size that meets the specifications under the drive of the drive; a filter screen 24 is arranged below the crushing blade 23; the filter screen 24 is used to block the bulk material and prevent the bulk material from entering the dissolution tank 9 The dissolution is not complete; the dissolution tank 9 is provided with an agitator 10; the agitator 10 is set to a square frame and is fixed on the agitator shaft 19; the agitator shaft 19 is fixedly connected with the main shaft of the agitation motor 14, and the agitator shaft 19 is provided with an auger 11; the auger 11 is used to mix the material at the bottom of the dissolution tank 9 up and down; the stirring motor 14 is connected with the frequency converter 15 through a wire, and is used to adjust the stirring motor 14 at any time. rotating speed, to prevent the breaking of the stirring shaft 19 when dissolving sticky materials; two sets of liquid feeding devices are arranged on the side wall of the dissolving tank 9; the liquid feeding devices include a transmission device 5, a rotating motor 6, and a rotating shaft 26 and the rotating spray plate 8; the transmission device 5 is provided with a first gear 25 and a second gear 29; the left side of the first gear 25 is fixedly connected with the rotating shaft 26, and the right side is movably connected with the liquid inlet pipe 7; The liquid inlet pipe 7 is fixedly connected with the transmission device 5; the second gear 29 meshes with the first gear 25, and is fixedly connected with the main shaft of the rotating motor 6; the rotating shaft 26 is fixedly connected with the spray disc 8; Nozzles 27 are evenly arranged on the rotating spray plate 8; a flow channel 28 with the same inner diameter as the liquid inlet pipe 7 is provided in the middle of the first gear 25 and the rotating shaft 26; The solid material is dissolved in the tank 9; the bottom of the dissolving tank 9 is provided with a sampling pipe 18 and a discharge port 12; the sampling pipe 18 is provided with a sampling valve 17, which is used for sampling and checking the dissolution situation after dissolution; The feed port 12 is arranged in a funnel shape, and the bottom of the discharge port 12 is provided with a discharge baffle 13; the bottom surface of the dissolving tank 9 is provided with supporting legs 16; the supporting legs 16 are used to support the whole device, preventing the dissolving tank 9 from toppling over during the dissolution process ; The dissolution tank 9 and the upper cover 2 are screwed and fixed together by the bolt 4 and the nut 3 , and a sealing ring is provided at the joint between the upper cover 2 and the dissolution tank 9 .

上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下做出各种变化。 The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation, and within the knowledge of those of ordinary skill in the art, it can also be made without departing from the purpose of this patent. Variations.

Claims (4)

1.一种可固液分开混合的化工用高效溶解装置,包括上盖和溶解罐;其特征在于,所述上盖中部设置有固体加料装置;所述固体加料装置设置成漏斗状,其中设置有破碎电机、破碎刀片和过滤网;所述破碎电机通过支撑架固定在固体加料装置内部;所述破碎刀片设置在破碎转轴上;所述破碎转轴与破碎电机的主轴固定连接,破碎刀片在破碎转轴上设置有两层,与破碎转轴之间成45度夹角;破碎刀片下方设置有过滤网;所述溶解罐中设置有搅拌器;所述搅拌器设置成方框型,固定在搅拌轴上;所述搅拌轴与搅拌电机的主轴固定连接,搅拌轴上设置有螺旋绞龙;所述搅拌电机通过导线与变频器连接;溶解罐侧壁上设置有两套液体进料装置;所述液体进料装置包括传动装置、旋转电机、旋转轴和旋转喷盘;所述传动装置中设置有第一齿轮和第二齿轮;所述第一齿轮左侧与旋转轴固定连接,右侧与进液管活动连接;所述进液管与传动装置固定连接;所述第二齿轮与旋转电机的主轴固定连接;所述旋转轴旋转喷盘固定连接;所述旋转喷盘上均匀设置有喷嘴;溶解罐底部设置有取样管和出料口;所述取样管上设置有取样阀;所述出料口设置成漏斗状,出料口底部设置有出料挡板;溶解罐底面设置有支腿。 1. A high-efficiency dissolving device for chemical industry that can separate and mix solids and liquids, comprising a loam cake and a dissolution tank; it is characterized in that a solid feeding device is provided in the middle of the loam cake; the solid feeding device is arranged in a funnel shape, wherein There are a crushing motor, a crushing blade and a filter screen; the crushing motor is fixed inside the solid feeding device through a support frame; the crushing blade is arranged on the crushing shaft; the crushing shaft is fixedly connected with the main shaft of the crushing motor, and the crushing blade is There are two layers on the rotating shaft, forming an angle of 45 degrees with the crushing rotating shaft; a filter screen is arranged under the crushing blade; an agitator is arranged in the dissolving tank; the agitator is arranged in a square frame shape and fixed on the stirring shaft above; the stirring shaft is fixedly connected to the main shaft of the stirring motor, and the stirring shaft is provided with an auger; the stirring motor is connected to the frequency converter through a wire; two sets of liquid feeding devices are arranged on the side wall of the dissolution tank; The liquid feeding device includes a transmission device, a rotating motor, a rotating shaft and a rotating spray plate; a first gear and a second gear are arranged in the transmission device; the left side of the first gear is fixedly connected with the rotating shaft, and the right side is connected with the feeding The liquid pipe is movably connected; the liquid inlet pipe is fixedly connected to the transmission device; the second gear is fixedly connected to the main shaft of the rotating motor; the rotating spray plate of the rotating shaft is fixedly connected; nozzles are uniformly arranged on the rotating spray plate; The bottom of the dissolution tank is provided with a sampling tube and a discharge port; the sampling tube is provided with a sampling valve; the discharge port is arranged in a funnel shape, and the bottom of the discharge port is provided with a discharge baffle; the bottom of the dissolution tank is provided with a leg . 2.根据权利要求1所述的可固液分开混合的化工用高效溶解装置,其特征在于,所述第一齿轮和旋转轴中部设置有与进液管内径相同的流道。 2. The high-efficiency dissolving device for chemical industry capable of separating and mixing solids and liquids according to claim 1, wherein a flow channel with the same inner diameter as the liquid inlet pipe is provided in the middle of the first gear and the rotating shaft. 3.根据权利要求1所述的可固液分开混合的化工用高效溶解装置,其特征在于,所述第二齿轮与第一齿轮相互啮合。 3. The high-efficiency dissolving device for chemical industry capable of separating and mixing solids and liquids according to claim 1, characterized in that, the second gear and the first gear mesh with each other. 4.根据权利要求1所述的可固液分开混合的化工用高效溶解装置,其特征在于,所述溶解罐和上盖通过螺栓和螺母相互旋合固定在一起,且上盖与溶解罐结合处设置有密封圈。 4. The high-efficiency dissolving device for chemical industry that can separate and mix solid and liquid according to claim 1, wherein the dissolution tank and the upper cover are fixed together by bolts and nuts screwed together, and the upper cover is combined with the dissolution tank A sealing ring is provided.
CN201620136568.0U 2016-02-24 2016-02-24 But high -efficient dissolving device is used to chemical industry that solid -liquid separately mixes Expired - Fee Related CN205495487U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106422891A (en) * 2016-11-19 2017-02-22 郑州游爱网络技术有限公司 High mixing power blending device capable of separately adding solid and liquid
CN106474975A (en) * 2016-12-09 2017-03-08 李伟科 A kind of chemical material dosing mixing plant with emission-control equipment
CN106732126A (en) * 2016-12-09 2017-05-31 李伟科 A kind of temperature-adjusting type chemical material high-efficiency stirring dissolver
CN107788560A (en) * 2017-11-15 2018-03-13 安徽永生堂药业有限责任公司 A kind of feed lifting hybrid process device of livestock culturing
CN109157992A (en) * 2018-10-19 2019-01-08 李玉春 A kind of department of anesthesia's concentration adjusting anesthesia outfit
CN111905593A (en) * 2020-07-03 2020-11-10 高贵真 Dairy product homogeneity processingequipment

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106422891A (en) * 2016-11-19 2017-02-22 郑州游爱网络技术有限公司 High mixing power blending device capable of separately adding solid and liquid
CN106474975A (en) * 2016-12-09 2017-03-08 李伟科 A kind of chemical material dosing mixing plant with emission-control equipment
CN106732126A (en) * 2016-12-09 2017-05-31 李伟科 A kind of temperature-adjusting type chemical material high-efficiency stirring dissolver
CN107788560A (en) * 2017-11-15 2018-03-13 安徽永生堂药业有限责任公司 A kind of feed lifting hybrid process device of livestock culturing
CN109157992A (en) * 2018-10-19 2019-01-08 李玉春 A kind of department of anesthesia's concentration adjusting anesthesia outfit
CN111905593A (en) * 2020-07-03 2020-11-10 高贵真 Dairy product homogeneity processingequipment

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