CN205482734U - Compound screw gauge of short -term test - Google Patents
Compound screw gauge of short -term test Download PDFInfo
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- CN205482734U CN205482734U CN201620217795.6U CN201620217795U CN205482734U CN 205482734 U CN205482734 U CN 205482734U CN 201620217795 U CN201620217795 U CN 201620217795U CN 205482734 U CN205482734 U CN 205482734U
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Abstract
本实用新型公开了一种快速检测复合螺纹量规,包括柄部,柄部的前端为通端,后端为止端,止端外侧设置有螺纹,构成螺纹止规;通端外侧设置用于在测量深孔时减少旋合圈数的两段螺纹,够成螺纹通规;柄部的侧面铣有两个相对的平面,一个平面上打印用于观察被检螺纹孔深度的刻度,另一个打印用于工装号、通止端标识以及被检螺纹规格。本实用新型采用了多功能结构设计,将螺纹塞规与螺纹深度规集成在同一检具上,可同时实现螺纹牙型检测和深度检测,减少检具数量,降低工装管理成本。检具通端的螺纹采用了特殊结构,在检测螺纹深度时能有效减少与被测孔的旋合长度,实现孔深的快速测量,提高测量效率,为检验人员的现场操作提供了便捷。
The utility model discloses a rapid detection composite thread gauge, which comprises a handle, the front end of the handle is a through end, the rear end is a stop, and the outside of the stop is provided with threads to form a thread stop gauge; the outside of the pass is arranged for measuring Two sections of threads that reduce the number of screwing turns in deep holes are enough to form a thread gauge; the side of the handle is milled with two opposite planes, one is printed on the scale for observing the depth of the threaded hole to be inspected, and the other is used for printing In terms of tooling number, no-go end identification, and thread specifications to be inspected. The utility model adopts a multi-functional structure design, and integrates the thread plug gauge and the thread depth gauge on the same inspection tool, which can simultaneously realize thread profile detection and depth inspection, reduce the number of inspection tools, and reduce tooling management costs. The thread at the through end of the inspection tool adopts a special structure, which can effectively reduce the screwing length with the measured hole when detecting the thread depth, realize rapid measurement of hole depth, improve measurement efficiency, and provide convenience for inspectors on-site operation.
Description
【技术领域】【Technical field】
本实用新型属于检测工具技术领域,涉及一种快速检测复合螺纹量规。The utility model belongs to the technical field of detection tools and relates to a rapid detection composite thread gauge.
【背景技术】【Background technique】
螺纹量规(螺纹塞规和螺纹深度规)在批量生产中因其简单可靠而被广泛使用。然而,对螺纹牙型和深度检测单独使用不同的检具使得操作不便,同时检具数量的增加也必然带来成本的提高和现场工装管理的不便。Thread gauges (thread plug gauges and thread depth gauges) are widely used in mass production for their simplicity and reliability. However, it is inconvenient to use different inspection tools for thread profile and depth inspection, and the increase in the number of inspection tools will inevitably bring about increased costs and inconvenience in on-site tooling management.
另一方面,对于螺纹深度测量,传统方法要求量具与被测螺纹全长完全旋合,当面对数量较多的深孔检测时无疑对检验人员的工作强度和检验效率极为不利。On the other hand, for thread depth measurement, the traditional method requires the measuring tool to be completely screwed with the entire length of the thread to be measured, which is undoubtedly extremely unfavorable to the work intensity and inspection efficiency of inspectors when faced with a large number of deep hole inspections.
【实用新型内容】【Content of utility model】
本实用新型的目的在于克服上述现有技术的缺点,提供一种用于大量使用较深螺纹孔的快速检测复合螺纹量规。The purpose of this utility model is to overcome the above-mentioned shortcoming of prior art, provide a kind of rapid detection composite thread gauge that is used for a large number of deep threaded holes.
为达到上述目的,本实用新型采用以下技术方案予以实现:In order to achieve the above object, the utility model adopts the following technical solutions to achieve:
一种快速检测复合螺纹量规,包括柄部,柄部的前端为通端,后端为止端,止端外侧设置有螺纹,构成螺纹止规;通端外侧设置用于在测量深孔时减少旋合圈数的两段螺纹,够成螺纹通规;柄部的侧面铣有两个相对的平面,一个平面上打印用于观察被检螺纹孔深度的刻度,另一个打印用于工装号、通止端标识以及被检螺纹规格。A rapid detection composite thread gauge, including a handle, the front end of the handle is a through end, the rear end is a stop, and the outside of the stop is provided with threads to form a thread stop gauge; The two sections of thread with the number of turns are enough to form a thread gauge; the side of the shank is milled with two opposite planes, one is printed on the scale for observing the depth of the threaded hole to be inspected, and the other is printed for tooling number, general End-stop identification and thread specifications to be checked.
本实用新型进一步的改进在于:The further improvement of the utility model is:
所述通端和止端的螺纹上均开设有塞规容屑槽。The threads of the through end and the stop end are provided with plug gauge chip pockets.
所述螺纹通规包括端部螺纹、中部光杆以及末端螺纹;端部螺纹为不完整螺纹牙型,用线切割和钳工打磨沿周向去除的螺纹结构,使前端径向尺寸小于被检螺纹孔底孔直径。The thread gauge includes an end thread, a middle polished rod and an end thread; the end thread is an incomplete thread profile, which is removed along the circumferential direction by wire cutting and fitter grinding The thread structure makes the radial dimension of the front end smaller than the diameter of the bottom hole of the threaded hole under inspection.
所述末端螺纹包括相接的前部螺纹和后部螺纹,前部螺纹与螺纹通规的端部螺纹结构相同,且二者螺纹部分的位置相对设置,后部螺纹为完整螺纹。The terminal thread includes a connected front thread and a rear thread, the front thread has the same structure as the end thread of the thread gauge, and the positions of the threaded parts of the two are opposite, and the rear thread is a complete thread.
所述中部光杆为方形杆。The polished rod in the middle is a square rod.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型采用了多功能结构设计,将螺纹塞规与螺纹深度规集成在同一检具上,可同时实现螺纹牙型检测和深度检测,减少检具数量,降低工装管理成本。检具通端的螺纹采用了特殊结构,在检测螺纹深度时能有效减少与被测孔的旋合长度,实现孔深的快速测量,提高测量效率,为检验人员的现场操作提供了便捷。The utility model adopts a multi-functional structure design, and integrates the thread plug gauge and the thread depth gauge on the same inspection tool, which can simultaneously realize thread profile detection and depth inspection, reduce the number of inspection tools, and reduce tooling management costs. The thread at the through end of the inspection tool adopts a special structure, which can effectively reduce the screwing length with the measured hole when detecting the thread depth, realize rapid measurement of hole depth, improve measurement efficiency, and provide convenience for inspectors on-site operation.
进一步的,本实用新型整体结构基于螺纹塞规结构形式,一端为螺纹通规,另一端为螺纹止规,柄部带有刻度,用以显示被测螺纹孔深度值。螺纹通端部分结构较特殊,是在完成螺纹加工后,用线切割和钳工打磨去除部分结构,在测量深孔时减少旋合圈数,提高深度检测效率。Further, the overall structure of the utility model is based on the thread plug gauge structure, one end is a thread through gauge, the other end is a thread stop gauge, and the handle has a scale to display the measured thread hole depth value. The structure of the threaded end is special. After the thread processing is completed, part of the structure is removed by wire cutting and fitter grinding. When measuring deep holes, the number of screwing turns is reduced and the depth detection efficiency is improved.
【附图说明】【Description of drawings】
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型螺纹通规的结构示意图;其中,(a)为主视图,(b)为仰视图;Fig. 2 is the structural schematic diagram of the utility model screw through gauge; Wherein, (a) is main view, (b) is bottom view;
图3为本实用新型测量被检螺纹孔的示意图;Fig. 3 is the schematic diagram of the utility model measuring the threaded hole to be checked;
图4为在旋入被检螺纹孔时整个检具倾斜角度示意图;Figure 4 is a schematic diagram of the inclination angle of the entire inspection tool when it is screwed into the threaded hole to be inspected;
图5为本实用新型在旋入被检螺纹孔底部的示意图。Fig. 5 is a schematic diagram of the utility model being screwed into the bottom of the threaded hole to be checked.
其中:1为通端;2为止端;3为柄部;4为塞规容屑槽;5为端部螺纹;6为中部光杆;7为前部螺纹;8为后部螺纹。Among them: 1 is the open end; 2 is the end; 3 is the shank; 4 is the chip groove of the plug gauge; 5 is the end thread; 6 is the middle polished rod; 7 is the front thread; 8 is the rear thread.
【具体实施方式】【detailed description】
下面结合附图对本实用新型做进一步详细描述:Below in conjunction with accompanying drawing, the utility model is described in further detail:
参见图1和图2,本实用新型包括柄部3,柄部3的前端为通端1,后端为止端2,止端2外侧设置有螺纹,构成螺纹止规;通端1外侧设置用于在测量深孔时减少旋合圈数的两段螺纹,够成螺纹通规;柄部3的侧面铣有两个相对的平面,一个平面上打印用于观察被检螺纹孔深度的刻度,另一个打印用于工装号、通止端标识以及被检螺纹规格。通端1和止端2的螺纹上均开设有塞规容屑槽4。螺纹通规包括端部螺纹5、中部光杆6以及末端螺纹;端部螺纹5为不完整螺纹牙型,用线切割和钳工打磨沿周向去除的螺纹结构,使前端径向尺寸小于被检螺纹孔底孔直径。末端螺纹包括相接的前部螺纹7和后部螺纹8,前部螺纹7与螺纹通规的端部螺纹5结构相同,且二者螺纹部分的位置相对设置,后部螺纹8为完整螺纹。中部光杆6为方形杆。Referring to Fig. 1 and Fig. 2, the utility model comprises a handle 3, the front end of the handle 3 is a through end 1, the rear end is a stop end 2, and the outside of the stop end 2 is provided with threads to form a thread stop gauge; the outside of the pass end 1 is provided with The two sections of thread that reduce the number of screwed turns when measuring deep holes are enough to form a thread gauge; the side of the shank 3 is milled with two opposite planes, and a scale for observing the depth of the threaded hole to be inspected is printed on one plane. Another print is for tooling number, no-go identification, and thread size checked. The threads of the through end 1 and the stop end 2 are provided with plug gauge chip pockets 4 . The thread gauge includes the end thread 5, the middle polished rod 6 and the end thread; the end thread 5 is an incomplete thread profile, which is removed along the circumferential direction by wire cutting and fitter grinding The thread structure makes the radial dimension of the front end smaller than the diameter of the bottom hole of the threaded hole under inspection. The terminal thread includes a connected front thread 7 and a rear thread 8. The front thread 7 has the same structure as the end thread 5 of the general thread gauge, and the positions of the threaded parts of the two are relatively arranged, and the rear thread 8 is a complete thread. Middle part polished rod 6 is a square rod.
本实用新型通止端螺纹牙型按照螺纹塞规相关要求设计;手柄部位铣小平面打印刻度,用以观察被检螺纹孔深度;另一方向小平面用以打印工装号、通止端标识及被检螺纹规格等。The thread profile of the non-stop end of the utility model is designed according to the relevant requirements of the thread plug gauge; the handle part is milled with a facet to print the scale, which is used to observe the depth of the threaded hole to be inspected; the small face in the other direction is used to print the tooling number, the mark of the non-stop end and Checked thread specifications, etc.
快速深度检测结构在检具通端基础上作以改进,使用不完整牙型,使得检具最前端径向尺寸小于被检螺纹孔底孔直径,在检测时能够将检具直接探入被检螺纹孔,免去不必要的螺纹旋合,并且依靠末端的完整牙型实现与被测螺纹孔的正确旋合。在通端旋入螺纹孔底部后,通过观察孔端面与检具柄部刻度,可确定螺纹孔深度。The rapid depth inspection structure is improved on the basis of the through end of the inspection tool, and the incomplete tooth shape is used, so that the radial dimension of the front end of the inspection tool is smaller than the diameter of the bottom hole of the threaded hole to be inspected, and the inspection tool can be directly inserted into the inspection tool during inspection Threaded holes, eliminating unnecessary screwing, and relying on the complete tooth profile of the end to achieve correct screwing with the measured threaded hole. After the through end is screwed into the bottom of the threaded hole, the depth of the threaded hole can be determined by observing the end face of the hole and the scale of the handle of the inspection tool.
通端能够与螺纹孔正确旋合,说明被检螺纹孔符合塞规通端尺寸要求,可以用检具的止端进一步检测。If the through end can be correctly screwed into the threaded hole, it means that the threaded hole under inspection meets the size requirements of the through end of the plug gauge, and the stop end of the inspection tool can be used for further inspection.
如图2所示为针对M10-7H螺纹孔设计的检具使用过程,螺纹通规部分结构尺寸,径向尺寸最大为7.94,而被检螺纹底孔直径为Φ8.5。测量时在L长度段可将检具直接放入被检螺纹孔中,无需像常规深度检具一样旋入,效果如图3所示。As shown in Figure 2, the use process of the inspection tool designed for the M10-7H threaded hole, the structural size of the thread through gauge part, the maximum radial dimension is 7.94, and the diameter of the bottom hole of the thread to be inspected is Φ8.5. During the measurement, the inspection tool can be directly put into the threaded hole to be inspected in the L length section, without screwing in like a conventional depth inspection tool, and the effect is shown in Figure 3.
本实用新型的工作过程:Working process of the present utility model:
如图4所示,当L长度段塞规完全进入被检螺纹孔中时,可将检具倾斜一定角度α(6°~10°),慢慢开始旋合,使检具螺纹与被检螺纹初步旋合。因为前后段不完整螺纹牙型与轴线对称分布,在旋入过程中有自动校正作用,检具会自主回归到与被检螺纹轴线重合位置,如图5所示。As shown in Figure 4, when the L-length plug gauge completely enters the threaded hole under inspection, the inspection tool can be tilted at a certain angle α (6°~10°), and slowly start to screw together, so that the thread of the inspection tool is in line with the threaded hole under inspection. The threads are initially screwed together. Because the incomplete thread profile and axis of the front and rear sections are symmetrically distributed, there is an automatic correction function during the screw-in process, and the inspection tool will automatically return to the position coincident with the thread axis to be inspected, as shown in Figure 5.
当检具完全旋入被检螺纹孔后,可通过检具柄部打印的刻度,目测得到被检螺纹孔的深度尺寸。整个过程,检具能够旋入,已经说明被检螺纹牙型符合塞规通端要求,可进一步用止端检测。相反,如果无论如何调整都无法将检具通端旋入,则说明被检螺纹牙型不合格通端要求,螺纹牙型不合规范,也就无需测量深度尺寸。When the inspection tool is completely screwed into the threaded hole to be inspected, the depth dimension of the threaded hole to be inspected can be obtained by visual inspection through the scale printed on the handle of the inspection tool. During the whole process, the inspection tool can be screwed in. It has been shown that the thread profile to be inspected meets the requirements of the through end of the plug gauge, and can be further inspected by the end stop. On the contrary, if the through end of the inspection tool cannot be screwed in no matter how it is adjusted, it means that the checked thread profile is not up to the requirements of the open end, and the thread profile is out of specification, so there is no need to measure the depth dimension.
以上内容仅为说明本实用新型的技术思想,不能以此限定本实用新型的保护范围,凡是按照本实用新型提出的技术思想,在技术方案基础上所做的任何改动,均落入本实用新型权利要求书的保护范围之内。The above content is only to illustrate the technical idea of the utility model, and cannot limit the protection scope of the utility model. Any changes made on the basis of the technical solution according to the technical idea proposed by the utility model all fall into the scope of the utility model. within the scope of protection of the claims.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620217795.6U CN205482734U (en) | 2016-03-21 | 2016-03-21 | Compound screw gauge of short -term test |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620217795.6U CN205482734U (en) | 2016-03-21 | 2016-03-21 | Compound screw gauge of short -term test |
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| CN205482734U true CN205482734U (en) | 2016-08-17 |
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| CN201620217795.6U Expired - Lifetime CN205482734U (en) | 2016-03-21 | 2016-03-21 | Compound screw gauge of short -term test |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105651149A (en) * | 2016-03-21 | 2016-06-08 | 陕西法士特齿轮有限责任公司 | Composite threaded gauge achieving rapid detection |
| CN109084652A (en) * | 2017-06-14 | 2018-12-25 | 新泻精机株式会社 | Internal screw thread feeler gauge |
-
2016
- 2016-03-21 CN CN201620217795.6U patent/CN205482734U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105651149A (en) * | 2016-03-21 | 2016-06-08 | 陕西法士特齿轮有限责任公司 | Composite threaded gauge achieving rapid detection |
| CN109084652A (en) * | 2017-06-14 | 2018-12-25 | 新泻精机株式会社 | Internal screw thread feeler gauge |
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Granted publication date: 20160817 |