CN205477914U - Exhaust -gas turbocharger - Google Patents

Exhaust -gas turbocharger Download PDF

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Publication number
CN205477914U
CN205477914U CN201620231459.7U CN201620231459U CN205477914U CN 205477914 U CN205477914 U CN 205477914U CN 201620231459 U CN201620231459 U CN 201620231459U CN 205477914 U CN205477914 U CN 205477914U
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China
Prior art keywords
air
air inlet
inlet pipe
pipe
intake pipe
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Expired - Lifetime
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CN201620231459.7U
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Chinese (zh)
Inventor
汤俊
韩青
曹红艳
胡兵
陆仁杰
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Jiangsu Yixing Technology Co ltd
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Jiangsu Suotepower Engineering Co Ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/10—Internal combustion engine [ICE] based vehicles
    • Y02T10/12—Improving ICE efficiencies

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  • Supercharger (AREA)

Abstract

The utility model relates to an exhaust -gas turbocharger, including first intake pipe, second intake pipe, compressor impeller, blast pipe, tail gas filter equipment, turbine wheel, air intake branch and air mass flow meter, the one end of second intake pipe is linked together with the one end of first intake pipe, the other end of second intake pipe is linked together with the air inlet of engine, compressor impeller install in the second intake pipe, the gas vent of one end and engine of blast pipe be linked together, tail gas filter equipment install on the other end of blast pipe, turbine wheel install in the blast pipe, turbine wheel and the coaxial linkage of compressor impeller, the one end of air intake branch be linked together through pressure valve and first intake pipe, the other end of the other end and first intake pipe of air intake branch in respectively install an air mass flow meter. This design has simple structure, easily makes and practical efficient advantage.

Description

排气涡轮增压器exhaust turbocharger

技术领域technical field

本实用新型涉及一种增压器,特别是一种排气涡轮增压器。The utility model relates to a supercharger, in particular to an exhaust turbocharger.

背景技术Background technique

排气涡轮增压器由涡轮机和压气机等部分组成。涡轮机进气口与发动机排气歧管相连,排气口则接在排气管上;压气机进气口与空气滤清器相连,排气口则接在进气歧管上。从发动机排气歧管排出的是高温高压的废气,具有一定的能量;在自然吸气发动机中,这部分能量往往随着废气的排放而白白浪费。而废气涡轮增压器的动力来源主要就是这些废气。涡轮机叶轮与压气机叶轮通过增压器轴刚性连接,这部分称作增压器转子。增压器转子通过浮动轴承(转子高速旋转时可保证摩擦阻力矩较小)固定在增压器中。发动机工作时,排出的废气以一定角度高速冲击涡轮机叶轮,使增压器转子高速旋转(最高可达20104转/分钟)。压气机叶轮的高速旋转使得发动机进气歧管内的气压升高,达到增压效果。如此,在进气过程中,空气会受到较大的压力,从而使更多的、密度更大的空气进入汽缸。但是随着发动机长时间使用,发动机进气歧管或者排气涡轮增压器的进气管内发生堵塞时,进气歧管和进气管内的气压会过高,对排气涡轮增压器的自身结构造成安全隐患。An exhaust turbocharger consists of a turbine and a compressor. The turbine inlet is connected to the engine exhaust manifold, and the exhaust port is connected to the exhaust pipe; the compressor inlet is connected to the air filter, and the exhaust port is connected to the intake manifold. What is discharged from the exhaust manifold of the engine is high-temperature and high-pressure exhaust gas, which has a certain amount of energy; in a naturally aspirated engine, this part of energy is often wasted with the emission of exhaust gas. The power source of the exhaust gas turbocharger is mainly these exhaust gases. The turbine wheel is rigidly connected to the compressor wheel through the supercharger shaft, which is called the supercharger rotor. The supercharger rotor is fixed in the supercharger through floating bearings (which can ensure a small frictional resistance torque when the rotor rotates at high speed). When the engine is working, the exhaust gas hits the turbine impeller at a high speed at a certain angle, causing the supercharger rotor to rotate at a high speed (up to 20104 rpm). The high-speed rotation of the compressor impeller increases the air pressure in the intake manifold of the engine to achieve a supercharging effect. In this way, during the intake process, the air is under greater pressure, so that more and denser air enters the cylinder. However, as the engine is used for a long time, when the intake manifold of the engine or the intake pipe of the exhaust turbocharger is blocked, the air pressure in the intake manifold and the intake pipe will be too high, which will affect the exhaust turbocharger. Its own structure poses a safety hazard.

发明内容Contents of the invention

本实用新型需要解决的技术问题是当第一进气管的管口处发生堵塞时,压力阀会自动打开,通过进气支管进行进气,使涡轮增压器能够继续正常工作,提高了其的实用性能;提供一种排气涡轮增压器。The technical problem to be solved by the utility model is that when the mouth of the first air intake pipe is blocked, the pressure valve will automatically open, and the air will be fed through the air intake branch pipe, so that the turbocharger can continue to work normally, and its performance is improved. Practical performance; providing an exhaust turbocharger.

为解决上述的技术问题,本实用新型的结构包括In order to solve the above-mentioned technical problems, the structure of the utility model includes

第一进气管,first intake pipe,

第二进气管,所述第二进气管的一端与第一进气管的一端相连通,所述第二进气管的另一端与发动机的进气口相连通,A second air intake pipe, one end of the second air intake pipe communicates with one end of the first air intake pipe, and the other end of the second air intake pipe communicates with the air intake of the engine,

压气机叶轮,所述的压气机叶轮安装在第二进气管内,The compressor impeller, the compressor impeller is installed in the second air intake pipe,

排气管,所述的排气管的一端与发动机的排气口相连通,Exhaust pipe, one end of the exhaust pipe communicates with the exhaust port of the engine,

尾气过滤装置,所述的尾气过滤装置安装在排气管的另一端上,Exhaust gas filtering device, the exhaust gas filtering device is installed on the other end of the exhaust pipe,

涡轮机叶轮,所述的涡轮机叶轮安装在排气管内,所述的涡轮机叶轮5与压气机叶轮同轴联动,Turbine impeller, the turbine impeller is installed in the exhaust pipe, the turbine impeller 5 is coaxially linked with the compressor impeller,

进气支管,所述的进气支管的一端通过压力阀与第一进气管相连通,An intake branch pipe, one end of the intake branch pipe communicates with the first intake pipe through a pressure valve,

空气流量计,所述的进气支管的另一端和第一进气管的另一端内各安装有一个空气流量计。An air flow meter, an air flow meter is respectively installed in the other end of the air intake branch pipe and the other end of the first air intake pipe.

进一步:所述的压力阀包括阀体、阀芯、气缸、导向槽和压力传感器,所述的导向槽为半封闭式槽体,所述的导向槽与阀体的底部相连通,所述的阀芯活动连接在导向槽内,所述的气缸安装在导向槽的槽底,所述的气缸连接在阀芯的底部,所述的阀体内的顶部相对于导向槽的位置开设有与阀芯相匹配的卡槽,所述的压力传感器设置在阀体与第一进气管相连的一端内。Further: the pressure valve includes a valve body, a valve core, a cylinder, a guide groove and a pressure sensor, the guide groove is a semi-closed groove body, the guide groove communicates with the bottom of the valve body, and the The valve core is movably connected in the guide groove, the cylinder is installed at the bottom of the guide groove, the cylinder is connected to the bottom of the valve core, and the top of the valve body is provided with a valve core relative to the position of the guide groove. Matching card slot, the pressure sensor is arranged in the end of the valve body connected with the first intake pipe.

又进一步:所述的第二进气管内安装有节气门。Still further: a throttle valve is installed in the second intake pipe.

再进一步:所述的尾气过滤装置为活性炭过滤器。Still further: the exhaust gas filtering device is an activated carbon filter.

采用上述结构后,本实用新型具有结构简单、易于制造和实用高效的优点;而且当第一进气管的管口处发生堵塞时,压力阀会自动打开,通过进气支管进行进气,使涡轮增压器能够继续正常下作,提高了其的实用性能。After adopting the above-mentioned structure, the utility model has the advantages of simple structure, easy manufacture, practicality and high efficiency; and when the nozzle of the first air intake pipe is blocked, the pressure valve will automatically open, and the intake air will be carried out through the air intake branch pipe, so that the turbine The supercharger can continue to work normally, which improves its practical performance.

附图说明Description of drawings

下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2为压力阀的结构示意图。Fig. 2 is a structural schematic diagram of the pressure valve.

具体实施方式detailed description

如图1所示的一种排气涡轮增压器,包括第一进气管1、第二进气管3、压气机叶轮6、排气管4、尾气过滤装置12、涡轮机叶轮5、进气支管2和空气流量计8,所述第二进气管3的一端与第一进气管1的一端相连通,所述第二进气管3的另一端与发动机7的进气口相连通,所述的压气机叶轮6安装在第二进气管3内,所述的排气管4的一端与发动机7的排气口相连通,所述的尾气过滤装置12安装在排气管4的另一端上,所述的涡轮机叶轮5安装在排气管4内,所述的涡轮机叶轮5与压气机叶轮6同轴联动,所述的进气支管2的一端通过压力阀13与第一进气管1相连通,所述的进气支管2的另一端和第一进气管1的另一端内各安装有一个空气流量计8,所述的第二进气管3内安装有节气门11,所述的尾气过滤装置12为活性炭过滤器。发动机工作时,排出的废气以一定角度高速冲击涡轮机叶轮5,使涡轮机叶轮5进行高速旋转,由于涡轮机叶轮5与压气机叶轮6同轴联动,所以压气机叶轮6也会跟着涡轮机叶轮5一同高速旋转,压气机叶轮6的高速旋转使得第二进气管3内的气压升高,达到增压效果。如此,在进气过程中,空气会受到较大的压力,从而使更多的、密度更大的空气进入汽缸。这样,燃油就可以更加充分的燃烧,发动机的性能便更上一层楼。当第一进气管1的管口处发生堵塞时,压力阀13会自动打开,通过进气支管2进行进气,使涡轮增压器能够继续正常工作,提高了其的实用性能。并且本设计在排气管4的出管口安装有尾气过滤装置12,通过活性炭过滤器来对尾气进行除杂,防止对周围环境造成污染。A kind of exhaust turbocharger as shown in Figure 1, comprises first intake pipe 1, second intake pipe 3, compressor impeller 6, exhaust pipe 4, exhaust gas filtering device 12, turbine impeller 5, intake branch pipe 2 and an air flow meter 8, one end of the second air intake pipe 3 communicates with one end of the first air intake pipe 1, the other end of the second air intake pipe 3 communicates with the air intake of the engine 7, and the The compressor impeller 6 is installed in the second intake pipe 3, and one end of the exhaust pipe 4 communicates with the exhaust port of the engine 7, and the exhaust gas filtering device 12 is installed on the other end of the exhaust pipe 4, The turbine impeller 5 is installed in the exhaust pipe 4, the turbine impeller 5 is coaxially linked with the compressor impeller 6, and one end of the intake branch pipe 2 communicates with the first intake pipe 1 through a pressure valve 13 , the other end of the air intake branch pipe 2 and the other end of the first air intake pipe 1 are each equipped with an air flow meter 8, the second air intake pipe 3 is equipped with a throttle valve 11, and the exhaust gas filter Device 12 is an activated carbon filter. When the engine is working, the exhaust gas impacts the turbine impeller 5 at a high speed at a certain angle, causing the turbine impeller 5 to rotate at a high speed. Since the turbine impeller 5 and the compressor impeller 6 are coaxially linked, the compressor impeller 6 will also follow the turbine impeller 5 at a high speed. Rotation, the high-speed rotation of the compressor impeller 6 makes the air pressure in the second intake pipe 3 rise to achieve a supercharging effect. In this way, during the intake process, the air is under greater pressure, so that more and denser air enters the cylinder. In this way, the fuel can be burned more fully, and the performance of the engine will be improved to a higher level. When the mouth of the first air intake pipe 1 is blocked, the pressure valve 13 will be automatically opened, and the air will be fed through the air intake branch pipe 2, so that the turbocharger can continue to work normally and its practical performance is improved. And this design is equipped with tail gas filtering device 12 at the pipe outlet of exhaust pipe 4, carries out impurity removal to tail gas by active carbon filter, prevents from polluting surrounding environment.

如图2所示的压力阀13包括阀体14、阀芯17、气缸18、导向槽15和压力传感器19,所述的导向槽15为半封闭式槽体,所述的导向槽15与阀体14的底部相连通,所述的阀芯17活动连接在导向槽15内,所述的气缸18安装在导向槽15的槽底,所述的气缸18连接在阀芯17的底部,所述的阀体14内的顶部相对于导向槽15的位置开设有与阀芯17相匹配的卡槽16,所述的压力传感器19设置在阀体14与第一进气管1相连的一端内。当第一进气管1内发生堵塞时,压力传感器19会自动发送信号给控制器,通过控制器启动气缸18,使阀芯17沿着导向槽15向下运动,使第二进气管3通过第一进气管1与进气支管2相连通,通过进气支管2进行进气,使涡轮增压器能够继续正常工作,提高了其的实用性能;并且本设计还具有结构简单、易于制造和实用高效的优点。Pressure valve 13 as shown in Figure 2 comprises valve body 14, spool 17, cylinder 18, guide groove 15 and pressure sensor 19, and described guide groove 15 is a semi-closed groove body, and described guide groove 15 and valve The bottom of the body 14 is connected, the valve core 17 is movably connected in the guide groove 15, the cylinder 18 is installed at the bottom of the guide groove 15, and the cylinder 18 is connected to the bottom of the valve core 17. The top of the valve body 14 is provided with a card slot 16 matching the valve core 17 relative to the position of the guide groove 15 , and the pressure sensor 19 is arranged in the end of the valve body 14 connected to the first intake pipe 1 . When blockage occurs in the first intake pipe 1, the pressure sensor 19 will automatically send a signal to the controller, and the controller will start the cylinder 18 to make the valve core 17 move down along the guide groove 15, so that the second intake pipe 3 will pass through the first intake pipe 1. An intake pipe 1 communicates with the intake branch pipe 2, through which the intake air is carried out, so that the turbocharger can continue to work normally and improve its practical performance; and this design also has the advantages of simple structure, easy manufacture and practicality. Efficient advantages.

Claims (4)

1. an exhaust turbine supercharger, it is characterised in that: include
First air inlet pipe (1),
Second air inlet pipe (3), one end of described second air inlet pipe (3) and one end phase of the first air inlet pipe (1) Connection, the other end of described second air inlet pipe (3) is connected with the air inlet of electromotor (7),
Compressor impeller (6), described compressor impeller (6) is arranged in the second air inlet pipe (3),
Exhaustor (4), one end of described exhaustor (4) is connected with the air vent of electromotor (7),
Tail gas filter (12), described tail gas filter (12) is arranged on the other end of exhaustor (4) On,
Turbine wheel (5), described turbine wheel (5) is arranged in exhaustor (4), described turbine Machine impeller (5) and compressor impeller (6) coaxial linkage,
Air intake branch (2), one end of described air intake branch (2) is by pressure valve (13) and the first air inlet pipe (1) it is connected,
Mass air flow sensor (8), the other end of described air intake branch (2) and the other end of the first air inlet pipe (1) One mass air flow sensor (8) is respectively installed.
Exhaust turbine supercharger the most according to claim 1, it is characterised in that: described pressure valve (13) Including valve body (14), spool (17), cylinder (18), gathering sill (15) and pressure transducer (19), institute The gathering sill (15) stated is semi-enclosed cell body, described gathering sill (15) and the end of valve body (14) Portion is connected, and described spool (17) is movably connected in gathering sill (15), described cylinder (18) Being arranged on the bottom land of gathering sill (15), described cylinder (18) is connected to the bottom of spool (17), described Top in valve body (14) offers the card matched with spool (17) relative to the position of gathering sill (15) Groove (16), described pressure transducer (19) is arranged on one end that valve body (14) is connected with the first air inlet pipe (1) In.
Exhaust turbine supercharger the most according to claim 1, it is characterised in that: the second described air inlet In pipe (3), air throttle (11) is installed.
Exhaust turbine supercharger the most according to claim 1, it is characterised in that: described tail gas filtering dress Putting (12) is active carbon filter.
CN201620231459.7U 2016-03-23 2016-03-23 Exhaust -gas turbocharger Expired - Lifetime CN205477914U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620231459.7U CN205477914U (en) 2016-03-23 2016-03-23 Exhaust -gas turbocharger

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Application Number Priority Date Filing Date Title
CN201620231459.7U CN205477914U (en) 2016-03-23 2016-03-23 Exhaust -gas turbocharger

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114961981A (en) * 2022-06-10 2022-08-30 雷沃工程机械集团有限公司 Plateau starting flameout solution of small-displacement engine for loader
CN115506881A (en) * 2022-09-28 2022-12-23 潍柴动力股份有限公司 Engine supercharging system, control method and vehicle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114961981A (en) * 2022-06-10 2022-08-30 雷沃工程机械集团有限公司 Plateau starting flameout solution of small-displacement engine for loader
CN115506881A (en) * 2022-09-28 2022-12-23 潍柴动力股份有限公司 Engine supercharging system, control method and vehicle

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Effective date of registration: 20250409

Address after: No. 99 Xicheng North Road, Jincheng Town, Jintan District, Changzhou City, Jiangsu Province, China 213200

Patentee after: Jiangsu Yixing Technology Co.,Ltd.

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Address before: Building 9-C, Danyangmen North Road, Jintan District, Changzhou City, Jiangsu Province, China 213200

Patentee before: Jiangsu Suotepower Engineering Co.,Ltd.

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Granted publication date: 20160817