CN205473612U - Living beings coal carbonization gasification production high heating value synthetic gas device - Google Patents

Living beings coal carbonization gasification production high heating value synthetic gas device Download PDF

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CN205473612U
CN205473612U CN201620188372.6U CN201620188372U CN205473612U CN 205473612 U CN205473612 U CN 205473612U CN 201620188372 U CN201620188372 U CN 201620188372U CN 205473612 U CN205473612 U CN 205473612U
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reactor
gasification
cyclone separator
separator
biomass
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盖希坤
杨瑞芹
单胜道
程征宇
田原宇
乔英云
吕成学
椿范立
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Zhejiang Lover Health Science and Technology Development Co Ltd
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Abstract

本实用新型公开了生物质/煤干馏气化生产高热值合成气装置,包括依次连接的粉碎机、第一储料罐、星型进料器、引风机、提升管干燥器、第一旋风分离器、第二储料罐、螺旋进料器、干馏气化反应器、第三分离器,第三分离器第一路通过第二返料器与燃烧炉连接,第二路通过半焦返料器与气化反应器连接;第三路通过第四旋风分离器依次连接重整反应器、罗茨风机,第四旋风分离器、重整反应器别与第一返料器连接;第一返料器与燃烧炉连通;燃烧炉与第二旋风分离器连接;第二旋风分离器一路通过催化剂储罐、阀门分别与干馏气化反应器、重整反应器、气化反应器连接,另一路与换热器连接,鼓风机与换热器连接。生产周期短,适合工业化应用。

The utility model discloses a biomass/coal dry distillation gasification device for producing high calorific value synthesis gas, comprising a pulverizer connected in sequence, a first storage tank, a star feeder, an induced draft fan, a riser dryer, and a first cyclone separation device, second storage tank, screw feeder, dry distillation gasification reactor, third separator, the first path of the third separator is connected to the combustion furnace through the second return device, and the second path is through semi-coke return The gasification reactor is connected with the gasification reactor; the third path is connected with the reforming reactor and the Roots blower in turn through the fourth cyclone separator, and the fourth cyclone separator and the reforming reactor are respectively connected with the first feeder; the first return The feeder is connected to the combustion furnace; the combustion furnace is connected to the second cyclone separator; one path of the second cyclone separator is respectively connected to the dry distillation gasification reactor, reforming reactor, and gasification reactor through the catalyst storage tank and valves, and the other path It is connected with the heat exchanger, and the blower is connected with the heat exchanger. The production cycle is short and suitable for industrial applications.

Description

生物质/煤干馏气化生产高热值合成气装置Biomass/coal dry distillation gasification to produce high calorific value synthesis gas device

技术领域technical field

本实用新型属于能源技术领域,涉及一种生物质/煤干馏气化生产高热值合成气装置。The utility model belongs to the field of energy technology and relates to a biomass/coal dry distillation gasification device for producing high calorific value synthesis gas.

背景技术Background technique

随着全球经济发展对能源需求的日益增长和对环境污染的关注,开展煤的清洁转化技术和开发生物质能源利用技术逐渐成为研究的热点。生物质/煤的气化技术是研究者备受关注的关键技术之一。With the increasing demand for energy in the global economic development and the concern about environmental pollution, the development of clean coal conversion technology and the development of biomass energy utilization technology have gradually become research hotspots. Biomass/coal gasification technology is one of the key technologies that researchers have paid much attention to.

气化技术按照燃气生产机理可分为干馏气化和反应性气化,其中反应性气化可根据反应气氛的不同分为空气气化、水蒸气气化、氧气气化和氢气气化等,与反应性气化相比,干馏气化研究较少。干馏气化一般以为中热值的干馏气为主要产品,同时副产生物焦/煤焦,目前,现有的干馏技术一般都生产周期比较长,且规模较小,限制了该技术的大规模应用。因此,开发新型的生物质/煤热解气化工艺具有重要的研究价值。Gasification technology can be divided into retort gasification and reactive gasification according to the gas production mechanism. Reactive gasification can be divided into air gasification, water vapor gasification, oxygen gasification and hydrogen gasification according to the different reaction atmospheres. Compared with reactive gasification, research on retort gasification is less. Retort gasification generally regards retort gas with medium calorific value as the main product, and at the same time by-products biocoke/coal char. At present, the existing retort technology generally has a relatively long production cycle and a small scale, which limits the large-scale use of this technology application. Therefore, the development of new biomass/coal pyrolysis gasification process has important research value.

实用新型内容Utility model content

本实用新型的目的是提供一种生物质/煤干馏气化生产高热值合成气装置,解决了现有技术中存在的问题,生产周期短,适合工业化应用。The purpose of the utility model is to provide a biomass/coal dry distillation gasification device for producing high calorific value synthesis gas, which solves the problems existing in the prior art, has a short production cycle and is suitable for industrial application.

本实用新型所采用的技术方案是,一种生物质/煤干馏气化生产高热值合成气装置,包括依次连接的粉碎机、第一储料罐、星型进料器、引风机、提升管干燥器、第一旋风分离器、第二储料罐、螺旋进料器、干馏气化反应器、第三分离器,第三分离器输出三路,第一路通过第二返料器与燃烧炉连接,第二路通过半焦返料器与气化反应器连接,水蒸气锅炉与气化反应器连接;第三路通过第四旋风分离器依次连接重整反应器、罗茨风机,第四旋风分离器、重整反应器别与第一返料器连接;气化反应器输出两路,一路与水洗塔连接,另一路与第一返料器连接;第一返料器与燃烧炉连通;燃烧炉与第二旋风分离器连接;第二旋风分离器输出两路,一路通过催化剂储罐、阀门分别与干馏气化反应器、重整反应器、气化反应器连接,另一路与换热器连接,鼓风机与换热器连接,换热器输出两路,一路通过第五旋风分离器与引风机连接,另一路直接与燃烧炉连接。The technical solution adopted by the utility model is a biomass/coal carbonization gasification production of high calorific value synthesis gas device, including a pulverizer connected in sequence, a first storage tank, a star feeder, an induced draft fan, and a riser Dryer, the first cyclone separator, the second storage tank, the screw feeder, the dry distillation gasification reactor, the third separator, the output of the third separator is three ways, the first way passes through the second return feeder and the combustion The second path is connected to the gasification reactor through the semi-coke return feeder, and the steam boiler is connected to the gasification reactor; the third path is connected to the reforming reactor and Roots blower in turn through the fourth cyclone separator. The four-cyclone separator and the reforming reactor are not connected to the first feeder; the gasification reactor has two outputs, one is connected to the water washing tower, and the other is connected to the first feeder; the first feeder is connected to the combustion furnace connected; the combustion furnace is connected to the second cyclone separator; the second cyclone separator has two outputs, one of which is respectively connected to the dry distillation gasification reactor, reforming reactor, and gasification reactor through the catalyst storage tank and valve, and the other is connected to the The heat exchanger is connected, the blower is connected to the heat exchanger, and the heat exchanger has two outputs, one of which is connected to the induced draft fan through the fifth cyclone separator, and the other is directly connected to the combustion furnace.

进一步的,干馏气化反应器为下行式流化床反应器。Further, the dry distillation gasification reactor is a down-flow fluidized bed reactor.

进一步的,重整反应器为鼓泡流化床反应器、沸腾流化床反应器或喷动床反应器中的一种。Further, the reforming reactor is one of bubbling fluidized bed reactor, ebullating fluidized bed reactor or spouted bed reactor.

进一步的,气化反应器为鼓泡流化床反应器、沸腾流化床反应器或喷动床反应器中的一种。Further, the gasification reactor is one of bubbling fluidized bed reactor, ebullating fluidized bed reactor or spouted bed reactor.

进一步的,所述第三分离器为利用重力和惯性力的分离器。Further, the third separator is a separator utilizing gravity and inertial force.

本实用新型的有益效果是,1.从装置结构上,工艺中采用的干馏气化反应器为下行式流化床反应器,利用重力实现催化剂与原料的混合反应,具有能耗低、易于工业放大和产物气体热值高的显著优点;采用的重整反应器和气化反应器为鼓泡流化床反应器、沸腾流化床反应器或喷动床反应器中的一种,具有温度均匀、容易控制和易于工业放大的特性。2.从工艺流程的设计上,将生物质/煤的干馏气化与生成气体的重整相结合,气体经过重整反应提高了二氧化碳的利用率,能够明显提高产物气体热值;将干馏气化生成的半焦进行气化和部分燃烧,一方面,解决了生物质气化过程中焦油的危害,另一方面实现了工艺的能耗自给,具有明显的技术优势。3.从工艺参数的选择上,能够保证各步反应的充分进行,如果温度低不利用反应的充分进行,如果温度过高,则可能对催化剂的结构性质造成影响。The beneficial effects of the utility model are: 1. From the structure of the device, the retort gasification reactor used in the process is a down-flow fluidized bed reactor, which uses gravity to realize the mixed reaction of the catalyst and the raw material, which has low energy consumption and is easy to industrialize. Significant advantages of amplification and high calorific value of product gas; the reforming reactor and gasification reactor used are one of bubbling fluidized bed reactor, ebullating fluidized bed reactor or spouted bed reactor, with uniform temperature , easy to control and easy to industrial amplification characteristics. 2. From the design of the process flow, the dry distillation gasification of biomass/coal is combined with the reforming of the generated gas. The reforming reaction of the gas improves the utilization rate of carbon dioxide and can significantly increase the calorific value of the product gas; Gasification and partial combustion of the semi-coke generated by biomass gasification, on the one hand, solves the harm of tar in the process of biomass gasification, on the other hand, realizes self-sufficiency in energy consumption of the process, and has obvious technical advantages. 3. From the selection of process parameters, it can ensure that the reaction of each step is fully carried out. If the temperature is low, the reaction cannot be fully carried out. If the temperature is too high, it may affect the structural properties of the catalyst.

附图说明Description of drawings

图1是本实用新型装置的结构示意图。Fig. 1 is the structural representation of the utility model device.

图中,1-粉碎机,2-第一储料罐,3-星型进料器,4-引风机,5-提升管干燥器,6-第一旋风分离器,7-第二储料罐,8-螺旋进料器,9-干馏气化反应器,10-第二旋风分离器,11-第三分离器,12-半焦返料器,13-罗茨风机,14-第四旋风分离器,15-重整反应器,16-第一返料器,17-燃烧炉,18-第二返料器,19-气化反应器,20-换热器,21-鼓风机,22-第五旋风分离器,23-催化剂储罐,24-阀门,25-水蒸气锅炉,26-水洗塔。In the figure, 1-crusher, 2-first storage tank, 3-star feeder, 4-induced fan, 5-riser dryer, 6-first cyclone separator, 7-second storage Tank, 8-screw feeder, 9-distillation gasification reactor, 10-second cyclone separator, 11-third separator, 12-semi-coke return device, 13-Roots blower, 14-fourth Cyclone separator, 15-reforming reactor, 16-first feeder, 17-combustion furnace, 18-second feeder, 19-gasification reactor, 20-heat exchanger, 21-blower, 22 - fifth cyclone separator, 23 - catalyst storage tank, 24 - valve, 25 - steam boiler, 26 - water washing tower.

具体实施方式detailed description

下面结合附图和具体实施方式对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

一种生物质/煤干馏气化生产高热值合成气装置,结构如图1所示,包括依次连接的粉碎机1、第一储料罐2、星型进料器3、引风机4、提升管干燥器5、第一旋风分离器6、第二储料罐7、螺旋进料器8、干馏气化反应器9、第三分离器11,第三分离器11输出三路,第一路通过第二返料器18与燃烧炉17连接,第二路通过半焦返料器12与气化反应器19连接,水蒸气锅炉25与气化反应器19连接;第三路通过第四旋风分离器14依次连接重整反应器15、罗茨风机13,第四旋风分离器14、重整反应器15分别与第一返料器16连接;气化反应器19输出两路,一路与水洗塔26连接,另一路与第一返料器16连接;第一返料器16与燃烧炉17连通;燃烧炉17与第二旋风分离器10连接;第二旋风分离器10输出两路,一路通过催化剂储罐23、阀门24分别与干馏气化反应器9、重整反应器15、气化反应器19连接,另一路与换热器20连接,鼓风机21与换热器20连接,换热器20输出两路,一路通过第五旋风分离器22与引风机4连接,另一路直接与燃烧炉17连接。A biomass/coal dry distillation gasification device for producing high calorific value synthesis gas, the structure is shown in Figure 1, including a pulverizer 1 connected in sequence, a first storage tank 2, a star feeder 3, an induced draft fan 4, a lifting Tube dryer 5, first cyclone separator 6, second storage tank 7, screw feeder 8, dry distillation gasification reactor 9, third separator 11, third separator 11 has three outputs, the first The second path is connected to the combustion furnace 17 through the second returner 18, the second path is connected to the gasification reactor 19 through the semi-coke returner 12, and the steam boiler 25 is connected to the gasification reactor 19; the third path is passed through the fourth cyclone The separator 14 is sequentially connected to the reforming reactor 15 and the Roots blower 13, and the fourth cyclone separator 14 and the reforming reactor 15 are respectively connected to the first feeder 16; the gasification reactor 19 has two outputs, one of which is connected with water washing The tower 26 is connected, and the other road is connected with the first feeder 16; the first feeder 16 is communicated with the combustion furnace 17; the combustion furnace 17 is connected with the second cyclone separator 10; the second cyclone separator 10 outputs two roads, one road The catalyst storage tank 23 and the valve 24 are respectively connected to the dry distillation gasification reactor 9, the reforming reactor 15, and the gasification reactor 19, and the other is connected to the heat exchanger 20, and the blower 21 is connected to the heat exchanger 20 for heat exchange. Device 20 outputs two paths, one path is connected with induced draft fan 4 through the fifth cyclone separator 22, and the other path is directly connected with combustion furnace 17.

干馏气化反应器9为下行式流化床反应器。Dry distillation gasification reactor 9 is a down-flow fluidized bed reactor.

重整反应器15为鼓泡流化床反应器、沸腾流化床反应器或喷动床反应器。The reforming reactor 15 is a bubbling fluidized bed reactor, an ebullating fluidized bed reactor or a spouted bed reactor.

气化反应器19为鼓泡流化床反应器、沸腾流化床反应器或喷动床反应器中的一种。The gasification reactor 19 is one of a bubbling fluidized bed reactor, an ebullating fluidized bed reactor or a spouted bed reactor.

一种生物质/煤干馏气化生产高热值合成气的方法,采用上述的装置,具体来说包括以下步骤:A method for producing high calorific value synthesis gas by dry distillation and gasification of biomass/coal, using the above-mentioned device, specifically comprising the following steps:

生物质/煤原料被粉碎机1粉碎至粒径小于3mm后加入第一储料罐2,通过星型进料器3控制进料量与烟气混合,被引风机4输送至提升管干燥器5,经过干燥去除水分,水含量低于10%,然后进入第一旋风分离器6,实现气固分离;其中,烟气外排,原料进入第二储料罐7;然后经螺旋进料器8输送至干馏气化反应器9顶部,第二旋风分离器10分离出高温催化剂通过催化剂储罐23进入干馏气化反应器9顶部,原料与高温催化剂混合,并在干馏气化反应器9发生干馏气化反应,反应温度为750-1000℃;反应后产物经过第三分离器11被分成高温油气、掺少量半焦的催化剂和掺少量催化剂的半焦三部分;其中,高温油气被罗茨风机13吸引,通过第四旋风分离器14分离出细颗粒后进入重整反应器15,发生高温油气重整反应,重整反应温度为750-850℃,生成高热值合成气,合成气热值大于20MJ/Kg,作为产品外排。被第三分离器11分离出的掺少量半焦的催化剂被第二返料器18输送至燃烧炉17;被第三分离器11分离出的掺少量催化剂的半焦被半焦返料器12输送至气化反应器19与水蒸气锅炉25产生的高温蒸汽发生气化反应,半焦返料器12内的反应温度为800-1000℃,气化反应温度为900℃,生成热值大于20MJ/Kg的高热值合成气,合成气经水洗塔26冷凝后作为产品外排;重整反应器15和气化反应器19热源均来自催化剂储罐23内从第二旋风分离器10分离下的高温催化剂;被第四旋风分离器14、重整反应器15、气化反应器19分离下的细颗粒均被第一返料器16输送至燃烧炉17;在燃烧炉17内催化剂与半焦发生燃烧反应,为催化剂加热,并在第二旋风分离器10被气固分离,催化剂通过催化剂储罐23返回干馏气化反应器9、重整反应器15和气化反应器19循环使用,高温烟气进入换热器20与鼓风机21吹来的冷空气进行换热,冷空气被加热后进入燃烧炉17,高温烟气被冷却至300℃-450℃的中温烟气后进入第五旋风分离器22,分离出磨损后的催化剂外排,中温烟气被引风机4吸引进入提升管干燥器5干燥原料。The biomass/coal raw material is pulverized by the pulverizer 1 until the particle size is less than 3mm, and then it is added to the first storage tank 2, and the feed amount is controlled by the star feeder 3 to mix with the flue gas, and is transported to the riser dryer by the induced draft fan 4 5. After drying to remove moisture, the water content is less than 10%, and then enter the first cyclone separator 6 to realize gas-solid separation; wherein, the flue gas is discharged, and the raw material enters the second storage tank 7; and then passes through the screw feeder 8 is transported to the top of the dry distillation gasification reactor 9, the high-temperature catalyst separated by the second cyclone separator 10 enters the top of the dry distillation gasification reactor 9 through the catalyst storage tank 23, the raw material is mixed with the high-temperature catalyst, and is generated in the dry distillation gasification reactor 9 Dry distillation gasification reaction, the reaction temperature is 750-1000°C; the product after the reaction is divided into three parts: high-temperature oil gas, catalyst mixed with a small amount of semi-coke, and semi-coke mixed with a small amount of catalyst through the third separator 11; among them, the high-temperature oil gas is taken by Roots The fan 13 attracts, and the fine particles are separated by the fourth cyclone separator 14, and then enter the reforming reactor 15, where a high-temperature oil-gas reforming reaction occurs. If it is greater than 20MJ/Kg, it will be discharged as a product. The catalyst mixed with a small amount of semi-coke separated by the third separator 11 is transported to the combustion furnace 17 by the second return device 18; Transported to the gasification reactor 19 and the high-temperature steam generated by the steam boiler 25 for gasification reaction, the reaction temperature in the semi-coke return device 12 is 800-1000°C, the gasification reaction temperature is 900°C, and the generated heat value is greater than 20MJ /Kg high calorific value synthesis gas, the synthesis gas is discharged as a product after being condensed by the water washing tower 26; the heat sources of the reforming reactor 15 and the gasification reactor 19 all come from the high temperature separated from the second cyclone separator 10 in the catalyst storage tank 23 Catalyst; the fine particles separated by the fourth cyclone separator 14, the reforming reactor 15, and the gasification reactor 19 are transported to the combustion furnace 17 by the first feeder 16; in the combustion furnace 17, the catalyst and semi-coke are generated Combustion reaction, heats the catalyst, and is separated by gas and solid in the second cyclone separator 10. The catalyst returns to the dry distillation gasification reactor 9, the reforming reactor 15 and the gasification reactor 19 through the catalyst storage tank 23 for recycling, and the high-temperature flue gas Entering the heat exchanger 20 and exchanging heat with the cold air blown by the blower 21, the cold air is heated and enters the combustion furnace 17, and the high-temperature flue gas is cooled to 300°C-450°C medium-temperature flue gas and then enters the fifth cyclone separator 22 , the worn catalyst is separated and discharged, and the medium-temperature flue gas is attracted by the induced draft fan 4 and enters the riser dryer 5 to dry the raw materials.

Claims (5)

1. biomass/coal carbonization gas metaplasia produces high heating value synthesis gas device, it is characterised in that include the powder being sequentially connected with Broken machine (1), the first storage tank (2), star-like feeder (3), air-introduced machine (4), riser exsiccator (5), First cyclone separator (6), the second storage tank (7), feeding screw (8), destructive gasifying reactor (9), 3rd separator (11), the 3rd separator (11) exports three tunnels, and the first via is by the second material returning device (18) and burning Stove (17) connects, and the second tunnel is connected with gasification reactor (19) by semicoke material returning device (12), steam boiler (25) It is connected with gasification reactor (19);3rd tunnel by the 4th cyclone separator (14) be sequentially connected with reforming reactor (15), Roots blower (13), the 4th cyclone separator (14), reforming reactor (15) respectively with the first material returning device (16) Connect;Gasification reactor (19) output two-way, a road is connected with water scrubber (26), another road and the first material returning device (16) Connect;First material returning device (16) connects with combustion furnace (17);Combustion furnace (17) and the second cyclone separator (10) Connect;Second cyclone separator (10) output two-way, leads up to catalyst storage tank (23), valve (24) respectively It is connected with destructive gasifying reactor (9), reforming reactor (15), gasification reactor (19), another road and heat exchanger (20) connecting, aerator (21) is connected with heat exchanger (20), and heat exchanger (20) exports two-way, leads up to the Five cyclone separator (22) are connected with air-introduced machine (4), and another road is directly connected with combustion furnace (17).
A kind of biomass/coal carbonization gas metaplasia the most according to claim 1 produces high heating value synthesis gas device, and its feature exists In, described destructive gasifying reactor (9) is downstriker fluidized-bed reactor.
A kind of biomass/coal carbonization gas metaplasia the most according to claim 1 produces high heating value synthesis gas device, and its feature exists In, described reforming reactor (15) is in bubbling fluidized bed reactor, fluidizing fluid-bed reactor or spouted bed reactor One.
A kind of biomass/coal carbonization gas metaplasia the most according to claim 1 produces high heating value synthesis gas device, and its feature exists In, described gasification reactor (19) is in bubbling fluidized bed reactor, fluidizing fluid-bed reactor or spouted bed reactor One.
A kind of biomass/coal carbonization gas metaplasia the most according to claim 1 produces high heating value synthesis gas device, and its feature exists In, described 3rd separator (11) is the separator utilizing gravity and inertia force.
CN201620188372.6U 2016-03-11 2016-03-11 Living beings coal carbonization gasification production high heating value synthetic gas device Withdrawn - After Issue CN205473612U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105602628A (en) * 2016-03-11 2016-05-25 浙江科技学院 Device and method for producing high-heating-value synthesis gas in dry-distillation and gasification mode through biomass/coal
CN113150833A (en) * 2021-06-07 2021-07-23 重庆富燃科技股份有限公司 Process and method for preparing clean energy by coal high-efficiency pyrolysis, grading and quality grading

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105602628A (en) * 2016-03-11 2016-05-25 浙江科技学院 Device and method for producing high-heating-value synthesis gas in dry-distillation and gasification mode through biomass/coal
CN113150833A (en) * 2021-06-07 2021-07-23 重庆富燃科技股份有限公司 Process and method for preparing clean energy by coal high-efficiency pyrolysis, grading and quality grading

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