CN205472356U - Flexible arm structure and hoist - Google Patents
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- CN205472356U CN205472356U CN201521138248.0U CN201521138248U CN205472356U CN 205472356 U CN205472356 U CN 205472356U CN 201521138248 U CN201521138248 U CN 201521138248U CN 205472356 U CN205472356 U CN 205472356U
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Abstract
Description
技术领域technical field
本实用新型涉及工程机械领域,具体涉及一种伸缩臂结构及起重机。The utility model relates to the field of engineering machinery, in particular to a telescopic arm structure and a crane.
背景技术Background technique
目前,伸缩臂式起重机起重臂的伸缩机构主要有油缸加绳排和单缸插销两种形式,五节臂起重臂一般采用双缸加绳排式机构。现有的双缸加绳排式伸缩机构滑轮布置占用空间大,同等边界条件下起重臂搭接长度较小,大臂长工况起重性能较低。同时,此伸缩机构钢丝绳布置跨度大、长度长,易造成起重臂伸缩抖动、钢丝绳松弛拍打筒体等问题,可靠性较低。另外,此伸缩机构采用同步加顺序伸缩方式,无法实现整个臂架同步伸缩,伸缩效率较低。At present, the telescopic mechanism of the boom of the telescopic boom crane mainly has two forms: the oil cylinder plus the rope row and the single cylinder latch. The pulley layout of the existing double-cylinder plus rope row telescopic mechanism takes up a lot of space, the lap length of the boom is small under the same boundary conditions, and the lifting performance is low under the long boom condition. At the same time, the wire ropes of this telescopic mechanism have a large span and a long length, which may easily cause problems such as telescopic vibration of the boom, slack wire ropes beating the barrel, etc., and the reliability is low. In addition, the telescopic mechanism adopts a synchronous and sequential telescopic method, which cannot realize synchronous telescopic telescopic expansion of the entire boom, and the telescopic efficiency is low.
起重臂伸缩机构:由伸缩油缸、钢丝绳、滑轮组成,是伸缩臂式起重机的关健部件,起重臂的伸缩和吊重时的承载均是通过伸缩机构实现的。Boom telescopic mechanism: composed of telescopic oil cylinder, wire rope and pulley, it is the key part of the telescopic boom crane.
双缸绳排式:起重臂伸缩机构的一种经典形式,它由一级伸缩缸、二级伸缩缸、钢丝绳、滑轮组成。一级伸缩缸控制二节臂的伸缩,二级伸缩缸控制三节臂伸缩,钢丝绳排控制四、五节臂等的伸缩。Double-cylinder rope row type: a classic form of the boom telescopic mechanism, which consists of a first-stage telescopic cylinder, a second-stage telescopic cylinder, a wire rope, and a pulley. The first-level telescopic cylinder controls the expansion and contraction of the second-section boom, the second-level telescopic cylinder controls the expansion and contraction of the third-section boom, and the wire rope row controls the expansion and contraction of the fourth and fifth-section booms.
双缸绳排式伸缩机构组成:如附图1所示,其主要包括第一伸缩油缸102、第二伸缩油缸115、第一定滑轮107、第二定滑轮104、第三定滑轮118、第四定滑轮116、第五定滑轮120、第六定滑轮108、第七定滑轮113、第八定滑轮123、第一伸出钢丝绳(即绳排钢丝绳)121、第二伸出钢丝绳117、第三伸出钢丝绳119、第四伸出钢丝绳111、第一回拉钢丝绳105、第二回拉钢丝绳122、第三回拉钢丝绳109、第四回拉钢丝绳124、基本臂101、二节臂103、三节臂106、四节臂110、 五节臂125、六节臂112和七节臂114。The composition of the double-cylinder rope row type telescopic mechanism: as shown in Figure 1, it mainly includes the first telescopic oil cylinder 102, the second telescopic oil cylinder 115, the first fixed pulley 107, the second fixed pulley 104, the third fixed pulley 118, the first fixed pulley Four fixed pulleys 116, the 5th fixed pulley 120, the 6th fixed pulley 108, the 7th fixed pulley 113, the 8th fixed pulley 123, the first stretch out steel wire rope (being rope row steel rope) 121, the second stretch out steel wire rope 117, the 8th fixed pulley Three extension steel wire ropes 119, the fourth extension steel wire ropes 111, the first pull-back steel wire rope 105, the second pull-back steel wire rope 122, the third pull-back steel wire rope 109, the fourth pull-back steel wire rope 124, the basic arm 101, the second section arm 103, Three-section boom 106 , four-section boom 110 , five-section boom 125 , six-section boom 112 and seven-section boom 114 .
双缸绳排式伸缩机构工作原理:如附图1所示,此伸缩机构由双伸缩油缸加钢丝绳配合定滑轮组成,形成两套独立的伸缩机构。第一套伸缩机构由第一伸缩油缸102控制只能实现二节臂103单独伸缩。第二套伸缩机构由第二伸缩油缸115、第一定滑轮107、第二定滑轮104、第三定滑轮118、第四定滑轮116、第五定滑轮120、第六定滑轮108、第七定滑轮113、第八定滑轮123、第一伸出钢丝绳121、第二伸出钢丝绳117、第三伸出钢丝绳119、第四伸出钢丝绳111、第一回拉钢丝绳105、第二回拉钢丝绳122、第三回拉钢丝绳109、第四回拉钢丝绳124组成来控制实现。第二伸缩缸伸缩的同时带动伸出钢丝绳滑轮组和回收钢丝绳滑轮组可实现三节臂106、四节臂110、五节臂125、六节臂112、七节臂114同步伸缩。The working principle of the double-cylinder rope row type telescopic mechanism: as shown in Figure 1, the telescopic mechanism is composed of double telescopic oil cylinders, steel wire ropes and fixed pulleys, forming two sets of independent telescopic mechanisms. The first telescoping mechanism is controlled by the first telescoping oil cylinder 102 and can only realize the independent telescoping of the two joint arms 103 . The second telescopic mechanism consists of the second telescopic oil cylinder 115, the first fixed pulley 107, the second fixed pulley 104, the third fixed pulley 118, the fourth fixed pulley 116, the fifth fixed pulley 120, the sixth fixed pulley 108, the seventh fixed pulley Fixed pulley 113, the eighth fixed pulley 123, the first stretching steel wire rope 121, the second stretching steel wire rope 117, the third stretching steel wire rope 119, the fourth stretching steel wire rope 111, the first pull back steel wire rope 105, the second pull back steel wire rope 122. The third pullback steel wire rope 109 and the fourth pullback steel wire rope 124 are formed to control and realize. When the second telescopic cylinder stretches, it drives the wire rope pulley block and the recovery wire rope pulley block to realize the synchronous expansion and contraction of the three-section arm 106, the four-section arm 110, the five-section arm 125, the six-section arm 112, and the seven-section arm 114.
发明人发现,现有技术中至少存在下述问题:起重臂吊重时第一、第二伸缩缸受力,对伸缩油缸的推力要求高。通过钢丝绳和滑轮组,作用在第二伸缩油缸上的力为第一伸出钢丝绳拉力,第一伸出钢丝绳拉力为末节臂受力的16倍(七节臂)。第一伸缩缸受力为第二伸缩缸的受力、第二伸缩缸自重和二节臂自重之和,随着产品吨位以及伸缩臂节数的增加,伸缩油缸所需提供的伸缩推力随之增加,伸缩油缸的缸径随之增加,导致伸缩机构整体的体积和重量升高,伸缩机构相对于起重臂的占用空间比以及重量比都随之升高,降低了起重臂的有效起重量,成本也随之增高。The inventors have found that there are at least the following problems in the prior art: the first and second telescopic cylinders are stressed when the boom is hoisted, and the thrust requirements for the telescopic oil cylinders are high. Through the wire rope and the pulley block, the power acting on the second telescopic oil cylinder is the first stretching out the wire rope pulling force, and the first stretching out the wire rope pulling force is 16 times (seven joint arms) of the stress of the last section arm. The force of the first telescopic cylinder is the sum of the force of the second telescopic cylinder, the self-weight of the second telescopic cylinder and the self-weight of the second boom. With the increase of the product tonnage and the number of telescopic booms, the telescopic thrust required by the telescopic oil cylinder will increase accordingly. increase, the bore diameter of the telescopic cylinder increases accordingly, resulting in an increase in the overall volume and weight of the telescopic mechanism, and an increase in the space and weight ratio of the telescopic mechanism relative to the boom, which reduces the effective lifting capacity of the boom , and the cost also increases.
实用新型内容Utility model content
本实用新型的其中一个目的是提出一种伸缩臂结构及起重机,用以优化现有伸缩臂的结构。One of the purposes of the present invention is to provide a telescopic boom structure and a crane to optimize the existing telescopic boom structure.
为实现上述目的,本实用新型提供了以下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
本实用新型提供了一种伸缩臂结构,包括多节伸缩臂和锁定结构,所述锁定结构能锁定所述多节伸缩臂相邻的两节伸缩臂;The utility model provides a telescopic arm structure, which comprises a multi-section telescopic arm and a locking structure, and the locking structure can lock two adjacent telescopic arms of the multi-section telescopic arm;
其中,相邻的两节伸缩臂之间设置有连通的容置部件,所述容置 部件用于容置所述锁定结构的油路或电路。Wherein, a communicating accommodating part is arranged between two adjacent telescopic arms, and the accommodating part is used for accommodating the oil circuit or the circuit of the locking structure.
在可选的实施例中,所述容置部件包括拖链结构,所述拖链结构包括拖链,所述拖链的一端与所述相邻的两节伸缩臂中的前一节伸缩臂的臂尾的空腔连通,所述拖链的另一端与所述相邻的两节伸缩臂中的后一节伸缩臂的臂尾的空腔连通。In an optional embodiment, the accommodating part includes a drag chain structure, and the drag chain structure includes a drag chain, and one end of the drag chain is connected to the previous telescopic arm of the two adjacent telescopic arms. The cavity of the arm tail of the drag chain is communicated with, and the other end of the drag chain is communicated with the cavity of the arm tail of the latter segment of the telescopic arm in the two adjacent segments.
在可选的实施例中,所述锁定结构包括多个锁销机构和控制结构,所述控制结构用于控制各所述锁销机构将所述多节伸缩臂的相邻的两节伸缩臂锁定,所述控制结构的油路或电路穿过所述容置部件。In an optional embodiment, the locking structure includes a plurality of lock pin mechanisms and a control structure, and the control structure is used to control each of the lock pin mechanisms to move the adjacent two-section telescopic arms of the multi-section telescopic boom Locking, the oil passage or electric circuit of the control structure passes through the accommodating part.
在可选的实施例中,所述控制结构为电动控制结构,所述电动控制结构的电路顺次穿过所述拖链结构、所述相邻的两节伸缩臂中后一节伸缩臂的臂尾的空腔、所述相邻的两节伸缩臂中后一节伸缩臂的壁体的空腔到达所述锁销机构的工作位置;或者,In an optional embodiment, the control structure is an electric control structure, and the electric circuit of the electric control structure passes through the towline structure, the second telescopic arm of the two adjacent telescopic arms in sequence. The cavity at the end of the arm and the cavity of the wall of the last telescopic arm of the two adjacent telescopic arms reach the working position of the locking mechanism; or,
所述控制结构为液压控制结构,所述液压控制结构的油路顺次穿过所述拖链结构、所述相邻的两节伸缩臂中后一节伸缩臂的臂尾的空腔、所述相邻的两节伸缩臂中后一节伸缩臂的壁体的空腔到达所述锁销机构的工作位置。The control structure is a hydraulic control structure, and the oil circuit of the hydraulic control structure passes through the tow chain structure, the cavity of the arm tail of the last telescopic boom among the two adjacent telescopic booms, and the The cavity of the wall body of the latter telescopic arm among the two adjacent telescopic arms reaches the working position of the lock pin mechanism.
在可选的实施例中,相邻的两节伸缩臂分别具有多个销孔,通过所述锁销机构能实现相邻的两节伸缩臂在多个锁定位置的锁定。In an optional embodiment, two adjacent sections of the telescopic arms respectively have a plurality of pin holes, and the locking of the two adjacent sections of the telescopic arms at multiple locking positions can be realized through the lock pin mechanism.
在可选的实施例中,伸缩臂结构还包括动力源和传动机构;所述动力源与所述多节伸缩臂除基本臂外其中一伸缩臂驱动连接,所述传动机构与所述多节伸缩臂的各节伸缩臂连接;其中,所述传动机构能带动所述各节伸缩臂随着所述其中一伸缩臂相对于所述基本臂同步伸出或回缩。In an optional embodiment, the structure of the telescopic arm also includes a power source and a transmission mechanism; the power source is drivingly connected to one of the telescopic arms except the basic arm of the multi-section telescopic arm, and the transmission mechanism is connected to the multi-section telescopic arm. Each segment of the telescopic arm is connected; wherein, the transmission mechanism can drive each segment of the telescopic arm to extend or retract synchronously with the one of the telescopic arms relative to the basic arm.
在可选的实施例中,所述其中一伸缩臂为二节臂。In an optional embodiment, one of the telescopic arms is a two-section arm.
在可选的实施例中,所述传动机构包括第一传动组件和第二传动组件;所述第一传动组件能带动所述多节伸缩臂的三节臂至末节臂随着所述二节臂同步伸出,所述第二传动组件能带动所述多节伸缩臂的三节臂至末节臂随着所述二节臂同步回缩。In an optional embodiment, the transmission mechanism includes a first transmission assembly and a second transmission assembly; the first transmission assembly can drive the three-section arm to the last section arm of the multi-section telescopic boom to follow the two-section boom Synchronous extension, the second transmission assembly can drive the three-section arm to the last-section arm of the multi-section telescopic boom to retract synchronously with the two-section arm.
在可选的实施例中,所述第一传动组件包括多个伸出链条,每个 所述伸出链条的一端与所述多节伸缩臂除基本臂外其中一伸缩臂的前一伸缩臂固定,另一端绕经固定在该其中一伸缩臂顶部的定滑轮后与该其中一伸缩臂的后一伸缩臂固定,所述伸出链条用于实现该其中一伸缩臂的后一伸缩臂的伸出;或者,In an optional embodiment, the first transmission assembly includes a plurality of extending chains, one end of each of the extending chains is connected to the previous telescopic arm of one of the telescopic arms except the basic arm of the multi-section telescopic arm fixed, and the other end is fixed to the rear telescopic arm of one of the telescopic arms after going around the fixed pulley fixed on the top of one of the telescopic arms, and the stretching chain is used to realize the stretch out; or,
所述第一传动组件包括多个伸出钢丝绳,每个所述伸出钢丝绳的一端与所述多节伸缩臂除基本臂外其中一伸缩臂的前一伸缩臂固定,另一端绕经固定在该其中一伸缩臂顶部的定滑轮后与该其中一伸缩臂的后一伸缩臂固定,所述伸出钢丝绳用于实现该其中一伸缩臂的后一伸缩臂的伸出。The first transmission assembly includes a plurality of protruding steel wire ropes, one end of each of the protruding steel wire ropes is fixed to the previous telescopic arm of one of the telescopic arms except the basic arm of the multi-section telescopic arm, and the other end is fixed on the The fixed pulley at the top of the one of the telescopic arms is fixed with the rear telescopic arm of the one of the telescopic arms, and the stretching wire rope is used to realize the stretching of the latter telescopic arm of the one of the telescopic arms.
在可选的实施例中,所述第二传动组件包括多个回拉链条,每个所述回拉链条的一端与所述多节伸缩臂除基本臂外其中一伸缩臂的后一伸缩臂固定,另一端绕经固定在该其中一伸缩臂底部的定滑轮后与该其中一伸缩臂的前一伸缩臂固定,所述回拉链条用于实现该其中一伸缩臂的后一伸缩臂的回缩;或者,In an optional embodiment, the second transmission assembly includes a plurality of pullback chains, one end of each pullback chain is connected to the last telescopic arm of one of the telescopic arms except the basic arm of the multi-section telescopic arm fixed, and the other end is fixed to the front telescopic arm of one of the telescopic arms after going around the fixed pulley fixed at the bottom of one of the telescopic arms. retract; or,
所述第二传动组件包括多个回拉钢丝绳,每个所述回拉钢丝绳的一端与所述多节伸缩臂除基本臂外其中一伸缩臂的后一伸缩臂固定,另一端绕经固定在该其中一伸缩臂底部的定滑轮后与该其中一伸缩臂的前一伸缩臂固定,所述回拉钢丝绳用于实现该其中一伸缩臂的后一伸缩臂的回缩。The second transmission assembly includes a plurality of pullback wire ropes, one end of each pullback wire rope is fixed to the last telescopic arm of one of the telescopic arms except the basic arm of the multi-section telescopic arm, and the other end is fixed on the The fixed pulley at the bottom of one of the telescopic arms is fixed to the previous telescopic arm of the one of the telescopic arms, and the pull-back wire rope is used to realize the retraction of the latter telescopic arm of the one of the telescopic arms.
本实用新型还提供一种起重机,包括本实用新型任一技术方案所提供的伸缩臂结构。The utility model also provides a crane, including the telescopic arm structure provided by any technical solution of the utility model.
基于上述技术方案,本实用新型实施例至少可以产生如下技术效果:Based on the above technical solutions, the embodiments of the present invention can at least produce the following technical effects:
上述技术方案,通过锁定机构将各节臂相对位置锁定在特定臂长,将各节臂连接成一个整体,可忽略链条和液压油缸对起重量的限制,充分发挥了起重臂结构件的力学性能,相对于现有技术中的双缸绳排伸缩机构,提高了起重性能和安全性。另外,由于伸缩臂的结构和所在空间的限制,为解决锁定结构的油路或管路设置困难的问题,上述技术方案,通过设置容置部件使得锁定结构的油路或管路能够布置, 且不会使得伸缩臂结构的整体结构过于复杂。The above technical solution locks the relative position of each section arm at a specific arm length through the locking mechanism, connects each section arm as a whole, and can ignore the restrictions on the lifting capacity of the chain and hydraulic cylinder, and fully utilizes the mechanics of the boom structure. Compared with the double-cylinder rope row telescopic mechanism in the prior art, the lifting performance and safety are improved. In addition, due to the structure of the telescopic arm and the limitation of the space where it is located, in order to solve the problem of difficult installation of the oil passage or pipeline of the locking structure, the above technical solution enables the arrangement of the oil passage or pipeline of the locking structure by setting the accommodating part, and The overall structure of the telescopic arm structure will not be too complicated.
附图说明Description of drawings
此处所说明的附图用来提供对本实用新型的进一步理解,构成本申请的一部分,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The drawings described here are used to provide a further understanding of the utility model and constitute a part of the application. The schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute improper limitations to the utility model. In the attached picture:
图1为现有技术中双缸加绳排式伸缩机构原理图;Fig. 1 is the schematic diagram of double-cylinder plus rope row type telescopic mechanism in the prior art;
图2a为本实用新型实施例一提供的伸缩臂结构的结构主视示意图;Figure 2a is a schematic front view of the telescopic arm structure provided by Embodiment 1 of the present utility model;
图2b为本实用新型实施例一提供的伸缩臂结构的结构俯视示意图;Fig. 2b is a schematic top view of the structure of the telescopic arm structure provided by Embodiment 1 of the present utility model;
图3a为本实用新型实施例一提供的伸缩臂结构处于回收状态的主视示意图;Fig. 3a is a schematic front view of the retractable arm structure provided by Embodiment 1 of the present invention in a recovery state;
图3b为本实用新型实施例一提供的伸缩臂结构处于回收状态的俯视示意图;Fig. 3b is a schematic top view of the retractable arm structure provided by Embodiment 1 of the present invention in a recovery state;
图4为本实用新型实施例一提供的伸缩臂结构的锁定机构的油路及电路示意图;Fig. 4 is a schematic diagram of the oil circuit and the circuit of the locking mechanism of the telescopic arm structure provided by the first embodiment of the utility model;
图5为本实用新型实施例二提供的伸缩臂结构的结构示意图;Fig. 5 is a structural schematic diagram of the telescopic arm structure provided by the second embodiment of the utility model;
图6为本实用新型实施例三提供的伸缩臂结构的结构示意图;Fig. 6 is a structural schematic diagram of the telescopic arm structure provided by the third embodiment of the utility model;
图7为本实用新型实施例四提供的伸缩臂结构的结构示意图;Fig. 7 is a structural schematic diagram of the telescopic arm structure provided by the fourth embodiment of the utility model;
图8为本实用新型实施例五提供的伸缩臂结构的结构示意图。Fig. 8 is a structural schematic diagram of the telescopic arm structure provided by Embodiment 5 of the present invention.
附图标记:Reference signs:
1、基本臂; 2、伸缩油缸; 3、第六定滑轮;1. Basic arm; 2. Telescopic oil cylinder; 3. The sixth fixed pulley;
4、第一伸出钢丝绳 5、第一回拉钢丝绳; 6、第七定滑轮;4. The first extension of the wire rope; 5. The first pull back of the wire rope; 6. The seventh fixed pulley;
7、第一定滑轮; 8、第二回拉钢丝绳; 10、第八定滑轮;7. The first fixed pulley; 8. The second pull wire rope; 10. The eighth fixed pulley;
9、第二伸出钢丝绳; 11、第二定滑轮; 13、第九定滑轮;9. The second extended wire rope; 11. The second fixed pulley; 13. The ninth fixed pulley;
12、第三回拉钢丝绳; 14、第三伸出钢丝绳; 15、第三定滑轮;12. Pull the steel wire rope for the third time; 14. Extend the steel wire rope for the third time; 15. The third fixed pulley;
16、第四回拉钢丝绳; 17、第十定滑轮; 19、第四定滑轮;16. The fourth pulley wire rope; 17. The tenth fixed pulley; 19. The fourth fixed pulley;
18、第四伸出钢丝绳; 21、第五定滑轮; 22、七节臂;18. The fourth extending steel wire rope; 21. The fifth fixed pulley; 22. The seven-section arm;
20、第五伸出钢丝绳; 23、第一拖链; 25、二节臂;20. The fifth extension wire rope; 23. The first drag chain; 25. The second boom;
24、基本臂锁销机构; 26、二节臂锁销机构; 27、三节臂;24. Basic arm locking mechanism; 26. Two-section arm locking mechanism; 27. Three-section arm;
28、三节臂锁销机构; 30、四节臂锁销机构; 29、四节臂;28. Three-section arm locking mechanism; 30. Four-section arm locking mechanism; 29. Four-section arm;
32、五节臂锁销机构; 33、六节臂; 31、五节臂;32. Five-section arm locking mechanism; 33. Six-section arm; 31. Five-section arm;
34、六节臂锁销机构; 35、第五回拉钢丝绳; 36、第二拖链;34. Six-section arm locking mechanism; 35. The fifth pull wire rope; 36. The second drag chain;
37、第三拖链; 38、第四拖链; 39、第五拖链;37. The third drag chain; 38. The fourth drag chain; 39. The fifth drag chain;
41、第六拖链; 311、拖链结构; 40、卷筒结构;41. The sixth drag chain; 311. Drag chain structure; 40. Drum structure;
411、锁定结构; 101、基本臂; 103、二节臂;411, locking structure; 101, basic arm; 103, two-section arm;
102、第一伸缩油缸; 104、第二定滑轮; 106、三节臂;102. The first telescopic oil cylinder; 104. The second fixed pulley; 106. The three-section arm;
105、第一回拉钢丝绳; 107、第一定滑轮; 108、第六定滑轮;105, the first pull back wire rope; 107, the first fixed pulley; 108, the sixth fixed pulley;
109、第三回拉钢丝绳; 110、四节臂; 112、六节臂;109. Pulling the wire rope for the third time; 110. Four-section boom; 112. Six-section boom;
111、第四伸出钢丝绳; 113、第七定滑轮; 114、七节臂;111, the fourth extending wire rope; 113, the seventh fixed pulley; 114, the seven-section arm;
115、第二伸缩油缸; 116、第四定滑轮; 118、第三定滑轮;115, the second telescopic oil cylinder; 116, the fourth fixed pulley; 118, the third fixed pulley;
117、第二伸出钢丝绳; 119、第三伸出钢丝绳; 120、第五定滑轮;117, the second extending steel wire rope; 119, the third extending steel wire rope; 120, the fifth fixed pulley;
121、第一伸出钢丝绳; 123、第八定滑轮; 125、五节臂;121. The first extended wire rope; 123. The eighth fixed pulley; 125. Five-section arm;
122、第二回拉钢丝绳; 124、第四回拉钢丝绳。122. Pulling the wire rope for the second time; 124. Pulling the wire rope for the fourth time.
具体实施方式detailed description
下面结合图2a~图8对本实用新型提供的技术方案进行更为详细的阐述。The technical solution provided by the utility model will be described in more detail below in conjunction with Fig. 2a to Fig. 8 .
参见图2a,本实用新型实施例一提供一种伸缩臂结构,包括多节伸缩臂和锁定结构411,锁定结构411能锁定多节伸缩臂相邻的两节伸缩臂。其中,相邻的两节伸缩臂之间设置有连通的容置部件,容置部件用于容置锁定结构411的油路或电路。Referring to Fig. 2a, Embodiment 1 of the present utility model provides a telescopic arm structure, including a multi-section telescopic arm and a locking structure 411. The locking structure 411 can lock two adjacent telescopic arms of the multi-section telescopic arm. Wherein, a communicating accommodating part is provided between two adjacent telescopic arms, and the accommodating part is used for accommodating an oil circuit or an electric circuit of the locking structure 411 .
多节伸缩臂所包括的伸缩臂的数量较佳介于6节至8节之间。在本实用新型实施例一中,以具有7节伸缩臂为例,多节伸缩臂包括基本臂1、二节臂25、三节臂27……七节臂22。7节伸缩臂之间依次嵌套,即二节臂25套在基本臂1内部,三节臂27套在二节臂25内部,以此类推,七节臂22套在六节臂33内部。The number of telescopic booms included in the multi-section telescopic boom is preferably between 6 and 8 sections. In Embodiment 1 of the present utility model, taking a 7-section telescopic arm as an example, the multi-section telescopic arm includes a basic arm 1, a second-section arm 25, a three-section arm 27... and a seven-section arm 22. The 7-section telescopic arms are sequentially embedded Cover, that is, the two-section arm 25 is enclosed within the basic arm 1, the three-section arm 27 is enclosed within the two-section arm 25 inside, and so on, the seven-section arm 22 is enclosed within the six-section arm 33 inside.
锁定结构411可将处于伸出状态的其中一节伸缩臂与其后节伸缩锁定,比如锁定结构411能实现基本臂1和二节臂25之间的锁定、二节臂25和三节臂27之间的锁定、三节臂27和四节臂29之间的锁定……以及六节臂33与七节臂22之间的锁定等。其中一节伸缩臂与后节伸缩臂可以实现多个位置的锁定,后文将详述此处。The locking structure 411 can telescopically lock one of the telescopic arms in the extended state and its rear segment. For example, the locking structure 411 can realize the locking between the basic arm 1 and the second-section arm 25, and between the second-section arm 25 and the third-section arm 27. The locking between the three-section arm 27 and the four-section arm 29 ... and the locking between the six-section arm 33 and the seven-section arm 22, etc. One of the telescopic arms and the rear telescopic arm can be locked in multiple positions, which will be described in detail later.
上述技术方案,通过锁定机构将各节臂相对位置锁定在特定臂长,将各节臂连接成一个整体,可忽略链条和液压油缸对起重量的限制,充分发挥了起重臂结构件的力学性能,相对于双缸绳排伸缩机构,提高了起重性能和安全性。另外,由于伸缩臂的结构和所在空间的限制,锁定结构的油路或管路设置也十分困难,上述技术方案,通过设置容置部件使得锁定结构的油路或管路能够布置,且不会使得伸缩臂结构的整体结构过于复杂。The above technical solution locks the relative position of each section arm at a specific arm length through the locking mechanism, connects each section arm as a whole, and can ignore the restrictions on the lifting capacity of the chain and hydraulic cylinder, and fully utilizes the mechanics of the boom structure. Performance, compared with the double-cylinder rope row telescopic mechanism, it improves the lifting performance and safety. In addition, due to the structure of the telescopic arm and the limitation of the space where it is located, it is also very difficult to arrange the oil passage or pipeline of the locking structure. The above technical solution allows the oil passage or pipeline of the locking structure to be arranged by setting the accommodating parts without The overall structure of the telescopic arm structure is too complicated.
参见图2b,本实施例中,容置部件包括拖链结构311,拖链结构311包括拖链。拖链的一端与相邻的两节伸缩臂中的前一节伸缩臂的臂尾的空腔连通。拖链的另一端与相邻的两节伸缩臂中的后一节伸缩臂的臂尾的空腔连通。比如相邻的二节臂和三节臂,二节臂作为两节伸缩臂中的前一节伸缩臂,三节臂作为相邻的两节伸缩臂中的后一节伸缩臂。拖链用于容置锁定所述相邻的两节伸缩臂中位于后侧的伸缩臂能够与其后侧的伸缩臂的锁定结构的油路或电路。Referring to Fig. 2b, in this embodiment, the accommodating component includes a drag chain structure 311, and the drag chain structure 311 includes a drag chain. One end of the drag chain communicates with the cavity at the arm tail of the preceding telescopic boom among the two adjacent telescopic booms. The other end of the drag chain communicates with the cavity at the end of the rear telescopic boom in the two adjacent telescopic booms. Such as adjacent two-section boom and three-section boom, the two-section boom is used as the front telescopic boom in the two-section telescopic boom, and the three-section boom is used as the latter section telescopic boom in the adjacent two-section telescopic boom. The towline is used for accommodating an oil circuit or an electric circuit for locking the telescopic arm at the rear side and the telescopic arm at the rear side among the two adjacent telescopic arms.
具体来说,参见图2b,本实施例中,拖链结构311包括5个拖链,分别为第一拖链23、第二拖链36、第三拖链37、第四拖链38和第五拖链39。本实施例中,各拖链的两端都与臂尾空腔连通。Specifically, referring to Fig. 2b, in this embodiment, the drag chain structure 311 includes 5 drag chains, which are respectively the first drag chain 23, the second drag chain 36, the third drag chain 37, the fourth drag chain 38 and the fourth drag chain Five drag chains 39 . In this embodiment, both ends of each towline communicate with the arm tail cavity.
第一拖链23的一端与基本臂1臂尾空腔连通,另一端与二节臂25的臂尾空腔连通,第一拖链23用于容置锁定二节臂25和三节臂27的锁定结构的油路或电路。由图2a和图2b可以看出,管路/电路经由第一拖链23后,沿着二节臂25的臂体传递至二节臂锁销机构26处,该二节臂锁销机构26用于锁定二节臂25和三节臂27。One end of the first drag chain 23 communicates with the cavity of the basic arm 1 arm tail, and the other end communicates with the arm tail cavity of the two-section arm 25. The first drag chain 23 is used to accommodate and lock the two-section arm 25 and the three-section arm 27. The oil circuit or circuit of the locking structure. It can be seen from Fig. 2a and Fig. 2b that after passing through the first drag chain 23, the pipeline/circuit is transmitted along the arm body of the two-section arm 25 to the two-section arm locking mechanism 26, and the two-section arm locking mechanism 26 Used to lock the two-section boom 25 and the three-section boom 27.
以此类推。第五拖链39的一端与五节臂31的臂尾空腔连通,另一端与六节臂33的臂尾空腔连通。用于将六节臂33和七节臂22锁定 的六节臂锁销机构34的油路/电路的其中一部分就设置在第五拖链39中。and so on. One end of the fifth drag chain 39 communicates with the arm tail cavity of the five-section arm 31 , and the other end communicates with the arm tail cavity of the six-section arm 33 . One part of the oil circuit/circuit of the six-section arm lock mechanism 34 that is used to lock the six-section arm 33 and the seven-section arm 22 is just arranged in the fifth drag chain 39.
需要说明的是,对于锁定基本臂1和二节臂25的基本臂锁销机构24,无需为其单独设置拖链,可以直接将其油路/电路通过基本臂1臂体的空腔传递至基本臂锁销机构24的臂销处。It should be noted that, for the basic arm lock pin mechanism 24 that locks the basic arm 1 and the two-section arm 25, it is not necessary to provide a separate drag chain for it, and its oil circuit/circuit can be directly transferred to the The arm pin of the basic arm detent mechanism 24.
拖链结构311所包括的多个拖链可并排交错布置,如附图2b、3b所示,在保证输送和同步伸缩功能的同时进一步减小了伸缩机构的体积和重量。The multiple drag chains included in the drag chain structure 311 can be arranged side by side and staggered, as shown in Figures 2b and 3b, which further reduces the volume and weight of the telescopic mechanism while ensuring the transportation and synchronous telescopic functions.
此处,锁定结构411包括多个锁销机构和控制结构,控制结构用于控制各锁销机构将多节伸缩臂中相邻的两节伸缩臂锁定,控制结构的油路或电路穿过容置部件。Here, the locking structure 411 includes a plurality of locking mechanisms and a control structure. The control structure is used to control each locking mechanism to lock two adjacent telescopic arms in the multi-section telescopic boom. The oil circuit or circuit of the control structure passes through the capacity. set parts.
本实施例中,共有六个锁销机构,分别为:基本臂锁销机构24、二节臂锁销机构26、三节臂锁销机构28、四节臂锁销机构30、五节臂锁销机构32、六节臂锁销机构34。基本臂锁销机构24控制基本臂1与二节臂25相对位置锁定。二节臂锁销机构26控制二节臂25与三节臂27相对位置锁定。三节臂锁销机构28控制三节臂27与四节臂29相对位置锁定。四节臂锁销机构30控制四节臂29与五节臂31相对位置锁定。五节臂锁销机构32控制五节臂31与六节臂33相对位置锁定。六节臂锁销机构34控制六节臂33与七节臂22相对位置锁定。In this embodiment, there are six locking mechanisms, namely: basic arm locking mechanism 24, two-section arm locking mechanism 26, three-section arm locking mechanism 28, four-section arm locking mechanism 30, and five-section arm locking mechanism. Mechanism 32, six-joint arm locking mechanism 34. The basic arm locking mechanism 24 controls the relative position locking of the basic arm 1 and the second-section arm 25 . The two-section boom locking mechanism 26 controls the relative position locking of the two-section boom 25 and the three-section boom 27 . The three-section arm locking mechanism 28 controls the relative position locking of the three-section arm 27 and the four-section arm 29 . The four-section arm locking mechanism 30 controls the relative position locking of the four-section arm 29 and the five-section arm 31 . The five-section arm locking mechanism 32 controls the relative position locking of the five-section arm 31 and the six-section arm 33 . The six-section arm locking mechanism 34 controls the relative position locking of the six-section arm 33 and the seven-section arm 22 .
上述技术方案提供的伸缩臂结构,起重作业时液压油缸及链条滑轮组不受力,可实现体积小、重量轻的结构布置。链条滑轮组只在伸缩臂伸缩时使用,伸缩到特定臂长吊重时,限位锁定机构将各节臂位置锁定,各节臂形成一个整体,链条不受力。链条滑轮组的强度只要达到伸缩推力要求即可,相对于双缸绳排式伸缩机构可减小绳排体积,重量减轻,提高了起重臂有效起重量,成本也随之降低。With the telescopic arm structure provided by the above technical solution, the hydraulic oil cylinder and the chain pulley block are not stressed during the lifting operation, and the structural arrangement with small size and light weight can be realized. The chain pulley block is only used when the telescopic arm is telescopic. When the telescopic arm is stretched to a specific arm length to lift the load, the limit locking mechanism will lock the position of each section arm, and each section arm forms a whole, and the chain is not stressed. The strength of the chain pulley block only needs to meet the telescopic thrust requirements. Compared with the double-cylinder rope-row telescopic mechanism, the volume and weight of the rope row can be reduced, the effective lifting capacity of the boom can be increased, and the cost can also be reduced.
可选地,控制结构为电动控制结构,电动控制结构的电路顺次穿过拖链结构311、相邻的两节伸缩臂中后一节伸缩臂的臂尾的空腔、相邻的两节伸缩臂中后一节伸缩臂的壁体的空腔到达锁销机构的工作位置。以二节臂锁销机构26的控制结构为电动控制结构为例,二节臂 锁销机构26用于锁定二节臂25和三节臂27。电路依次通过第一拖链23、二节臂25臂尾空腔、二节臂25的臂体空腔、到达二节臂锁销机构26的臂销处。Optionally, the control structure is an electric control structure, and the circuit of the electric control structure passes through the drag chain structure 311, the cavity of the arm tail of the latter telescopic arm in the two adjacent telescopic arms, and the adjacent two telescopic arms. In the telescopic arm, the cavity of the wall body of the last section of the telescopic arm reaches the working position of the lock pin mechanism. Taking the control structure of the two-section arm lock mechanism 26 as an example of an electric control structure, the two-section arm lock mechanism 26 is used to lock the two-section arm 25 and the three-section arm 27. The circuit passes through the first drag chain 23 , the cavity at the end of the arm of the second arm 25 , the cavity of the arm body of the second arm 25 , and arrives at the arm pin of the locking mechanism 26 of the second arm.
或者,控制结构为液压控制结构,液压控制结构的油路顺次穿过拖链结构311、相邻的两节伸缩臂中后一节伸缩臂的臂尾的空腔、相邻的两节伸缩臂中后一节伸缩臂的壁体的空腔到达锁销机构的工作位置。Or, the control structure is a hydraulic control structure, and the oil circuit of the hydraulic control structure passes through the drag chain structure 311, the cavity of the arm tail of the latter telescopic boom in the adjacent two telescopic booms, and the adjacent two telescopic booms. The cavity of the wall body of the last telescoping arm in the arm reaches the working position of the locking pin mechanism.
上述技术方案提供的伸缩臂结构,占据起重臂内部空间的体积比小,增大了搭接比,减少了起重臂各节筒体截面的突变量,提高了起重臂的刚度和稳定性。The telescopic boom structure provided by the above-mentioned technical solution has a small volume ratio occupying the inner space of the boom, increases the overlap ratio, reduces the sudden change of the section of each section of the boom, and improves the rigidity and stability of the boom. sex.
上文介绍了其中一节伸缩臂与后节伸缩臂可以实现多个位置的锁定,此处详细介绍其实现方式。It has been introduced above that one of the telescopic arms and the rear telescopic arm can be locked in multiple positions, and the implementation method is described in detail here.
参见图3a,相邻的两节伸缩臂分别具有多个销孔,通过锁销机构能实现相邻的两节伸缩臂在多个锁定位置的锁定。Referring to Fig. 3a, the two adjacent telescopic arms respectively have a plurality of pin holes, and the locking of the two adjacent telescopic arms at multiple locking positions can be realized through the locking pin mechanism.
参见图4,基本臂1具有一个销孔,二节臂25上具有多个销孔,锁销机构能通过基本臂1上的销孔和这多个销孔中的其中一个将二节臂25锁定。其他伸缩臂同理也可实现多位置锁定。上述技术方案提供的伸缩臂结构,结构紧凑,低成本、高可靠性。Referring to Fig. 4, the basic arm 1 has a pin hole, and the two-section arm 25 has a plurality of pin holes, and the locking mechanism can lock the two-section arm 25 through the pin hole on the basic arm 1 and one of these multiple pin holes. locking. Other telescopic arms can also realize multi-position locking in the same way. The telescopic arm structure provided by the above technical solution has compact structure, low cost and high reliability.
参见图3a,伸缩臂结构还包括动力源和传动机构;动力源与多节伸缩臂除基本臂1外其中一伸缩臂驱动连接,传动机构与多节伸缩臂的各节伸缩臂连接;其中,传动机构能带动各节伸缩臂随着其中一伸缩臂相对于基本臂1同步伸出或回缩。Referring to Fig. 3a, the structure of the telescopic arm also includes a power source and a transmission mechanism; the power source is driven and connected to one of the telescopic arms except the basic arm 1 of the multi-section telescopic arm, and the transmission mechanism is connected to each telescopic arm of the multi-section telescopic arm; wherein, The transmission mechanism can drive each segment of the telescopic arms to extend or retract synchronously with one of the telescopic arms relative to the basic arm 1 .
上述技术方案,通过动力源、传动机构(可采用钢丝绳滑轮组)和锁定结构411来实现各节臂的同步伸缩,提高了伸缩效率。钢丝绳滑轮组只在伸缩臂伸缩时使用,伸缩到特定臂长吊重时,限位锁定机构将各节臂位置锁定,各节臂形成一个整体,液压油缸和钢丝绳不受力。钢丝绳滑轮组的强度只要达到伸缩推力要求即可,相对于双缸绳排式伸缩机构可减小绳排体积,重量减轻,提高了起重臂的有效起重量,成本也随之降低。伸缩油缸2只在伸缩臂伸缩时使用,伸缩到特 定臂长吊重时,限位锁定机构将各节臂位置锁定,伸缩油缸2不受力。油缸推力只要达到伸缩推力要求即可,相对于双缸绳排式伸缩机构可采用相对较小的油缸缸径,降低了伸缩机构的整体重量,提高了起重臂的有效起重量,成本也随之降低。In the above technical solution, the synchronous expansion and contraction of each section arm is realized through the power source, the transmission mechanism (the wire rope pulley block can be used) and the locking structure 411, which improves the expansion and contraction efficiency. The wire rope pulley block is only used when the telescopic arm is stretched. When the telescopic arm is stretched to a specific arm length to lift the load, the limit locking mechanism will lock the position of each section arm, and each section arm forms a whole, and the hydraulic cylinder and the wire rope are not stressed. The strength of the wire rope pulley block only needs to meet the telescopic thrust requirements. Compared with the double-cylinder rope row telescopic mechanism, the rope row volume and weight can be reduced, the effective lifting capacity of the boom is improved, and the cost is also reduced. The telescopic oil cylinder 2 only uses when the telescopic arm is telescopic, and when telescopic to specific arm length hoisting, the limit locking mechanism locks the position of each joint arm, and the telescopic oil cylinder 2 is not stressed. The thrust of the oil cylinder only needs to meet the requirements of the telescopic thrust. Compared with the double-cylinder rope-row telescopic mechanism, the bore diameter of the oil cylinder can be relatively small, which reduces the overall weight of the telescopic mechanism and increases the effective lifting capacity of the boom. The cost also increases accordingly. reduce.
此处,其中一伸缩臂可选为二节臂25。Here, one of the telescopic arms can be selected as the two-section arm 25 .
为便于设置传动结构,优选地,动力源驱动二节臂25伸出或回缩。动力源与二节臂25驱动连接,传动机构设置与多节伸缩臂的每节伸缩臂都连接。如此,可以使得传动机构能带动多节伸缩臂的三节臂27至末节臂随着二节臂25同步伸出或回缩。For the convenience of setting the transmission structure, preferably, the power source drives the two-section arm 25 to extend or retract. The power source is driven and connected with the two-section boom 25, and the transmission mechanism is set to be connected with every joint telescopic boom of the multi-section telescopic boom. In this way, the transmission mechanism can drive the three-section arm 27 to the last section arm of the multi-section telescopic boom to extend or retract synchronously with the two-section arm 25 .
可见,上述技术方案,多节伸缩臂的基本臂1固定设置,动力源只驱动多节伸缩臂除基本臂1外的其中一节伸出或回缩,其他的伸缩臂都能被传动机构带动,从而实现与该其中一节伸缩臂的同步动作。为便于设置传动结构,动力源优选驱动二节臂25伸出或回缩。可见,上述技术方案,在伸缩臂伸出或回缩过程中,只要驱动二节臂25动作就能实现三节臂27至末节臂的同步伸出、回缩,可见其伸缩效率高、性能好。It can be seen that in the above technical solution, the basic arm 1 of the multi-section telescopic boom is fixedly set, and the power source only drives one of the multi-section telescopic booms except the basic boom 1 to extend or retract, and the other telescopic booms can be driven by the transmission mechanism , so as to realize the synchronous action with one of the telescopic arms. For the convenience of arranging the transmission structure, the power source preferably drives the two-section arm 25 to extend or retract. It can be seen that, in the above-mentioned technical solution, in the process of extending or retracting the telescopic arm, as long as the second-section arm 25 is driven to move, the synchronous extension and retraction of the third-section arm 27 to the last-section arm can be realized, which shows that it has high telescopic efficiency and good performance.
下面介绍传动机构的实现方式。The implementation of the transmission mechanism is introduced below.
传动机构包括第一传动组件和第二传动组件;第一传动组件能带动多节伸缩臂的三节臂27至末节臂随着二节臂25同步伸出,第二传动组件能带动多节伸缩臂的三节臂27至末节臂随着二节臂25同步回缩。The transmission mechanism includes a first transmission assembly and a second transmission assembly; the first transmission assembly can drive the three-section arm 27 to the last section arm of the multi-section telescopic arm to extend synchronously with the second-section arm 25, and the second transmission assembly can drive the multi-section telescopic arm The three-section boom 27 to the last section boom are retracted synchronously with the two-section boom 25.
传动机构采用第一传动组件和第二传动组件,以分别实现伸出作业中二节臂25至七节臂22的动作传递,以及回缩作业中二节臂25至七节臂22的动作传递,如此可以使得传动机构的传动可靠,结构简单。The transmission mechanism adopts the first transmission assembly and the second transmission assembly to realize the action transmission of the second-section arm 25 to the seventh-section arm 22 in the extension operation, and the action transmission of the second-section arm 25 to the seventh-section arm 22 in the retraction operation. , so that the transmission of the transmission mechanism can be made reliable and the structure is simple.
进一步地,第一传动组件包括多个伸出链条,每个伸出链条的一端与多节伸缩臂除基本臂1外其中一伸缩臂的前一伸缩臂固定,另一端绕经固定在该其中一伸缩臂顶部的定滑轮后与该其中一伸缩臂的后一伸缩臂固定,伸出链条用于实现该其中一伸缩臂的后一伸缩臂的伸 出。Further, the first transmission assembly includes a plurality of protruding chains, one end of each protruding chain is fixed to the previous telescopic arm of one of the telescopic arms except the basic arm 1 of the multi-section telescopic arm, and the other end is fixed around the warp The fixed pulley on the top of a telescopic arm is fixed with the rear telescopic arm of the one of the telescopic arms, and the stretch chain is used to realize the stretching of the latter telescopic arm of the one of the telescopic arms.
此处,采用钢丝绳亦可实现第一传动组件的功能。具体地,第一传动组件采用下述实现方式:第一传动组件包括多个伸出钢丝绳,每个伸出钢丝绳的一端与多节伸缩臂除基本臂1外其中一伸缩臂的前一伸缩臂固定,另一端绕经固定在该其中一伸缩臂顶部的定滑轮后与该其中一伸缩臂的后一伸缩臂固定,伸出钢丝绳用于实现该其中一伸缩臂的后一伸缩臂的伸出。Here, the function of the first transmission component can also be realized by using the steel wire rope. Specifically, the first transmission assembly adopts the following implementation method: the first transmission assembly includes a plurality of protruding steel wire ropes, and one end of each protruding steel wire rope is connected to the previous telescopic arm of one of the telescopic arms of the multi-section telescopic arm except the basic arm 1. fixed, the other end is fixed to the rear telescopic arm of one of the telescopic arms by going around the fixed pulley fixed on the top of one of the telescopic arms, and the wire rope is extended to realize the extension of the latter telescopic arm of one of the telescopic arms .
本实施例中,第二传动组件包括多个回拉链条,每个回拉链条的一端与多节伸缩臂除基本臂1外其中一伸缩臂的后一伸缩臂固定,另一端绕经固定在该其中一伸缩臂底部的定滑轮后与该其中一伸缩臂的前一伸缩臂固定,回拉链条用于实现该其中一伸缩臂的后一伸缩臂的回缩。In this embodiment, the second transmission assembly includes a plurality of pull-back chains, one end of each pull-back chain is fixed to the rear telescopic arm of one of the multi-section telescopic arms except the basic arm 1, and the other end is fixed on the The fixed pulley at the bottom of the one of the telescopic arms is fixed with the previous telescopic arm of the one of the telescopic arms, and the pull chain is used to realize the retraction of the latter telescopic arm of the one of the telescopic arms.
此处,采用钢丝绳亦可实现第二传动组件的功能:第二传动组件包括多个回拉钢丝绳,每个回拉钢丝绳的一端与多节伸缩臂除基本臂1外其中一伸缩臂的后一伸缩臂固定,另一端绕经固定在该其中一伸缩臂底部的定滑轮后与该其中一伸缩臂的前一伸缩臂固定,回拉钢丝绳用于实现该其中一伸缩臂的后一伸缩臂的回缩。Here, the function of the second transmission assembly can also be realized by using the steel wire rope: the second transmission assembly includes a plurality of pull-back steel wire ropes, and one end of each pull-back steel wire rope is connected to the rear end of one of the telescopic arms of the multi-section telescopic arm except the basic arm 1. The telescopic arm is fixed, and the other end is fixed to the previous telescopic arm of one of the telescopic arms by going around the fixed pulley fixed at the bottom of one of the telescopic arms. retract.
下面给出一个具体实施例。A specific embodiment is given below.
本实施例提供的伸缩臂结构主要采用伸缩缸、拖链结构311输送装置、钢丝绳滑轮组、锁销实现多节臂同步伸缩。The telescopic arm structure provided in this embodiment mainly adopts telescopic cylinder, drag chain structure 311 conveying device, wire rope pulley block, and lock pin to realize synchronous telescopic expansion of the multi-section arm.
1、伸缩臂结构的组成(以7节臂为例):如附图3a所示,其包括伸缩油缸2、第一定滑轮7、第二定滑轮11、第三定滑轮15、第四定滑轮19、第五定滑轮21、第六定滑轮3、第七定滑轮6、第八定滑轮10、第九定滑轮13、第十定滑轮17、第一伸出钢丝绳4、第二伸出钢丝绳9、第三伸出钢丝绳14、第四伸出钢丝绳18、第五伸出钢丝绳20、第一回拉钢丝绳5、第二回拉钢丝绳8、第三回拉钢丝绳12、第四回拉钢丝绳16、第五回拉钢丝绳35、基本臂1、二节臂25、三节臂27、四节臂29、五节臂31、六节臂33、七节臂22、基本臂锁销机构24、二节臂锁销机构26、三节臂锁销机构28、四节臂锁销机构30、 五节臂锁销机构32、六节臂锁销机构34、第一拖链23、第二拖链36、第三拖链37、第四拖链38和第五拖链39。1. Composition of the telescopic arm structure (take the 7-section arm as an example): as shown in Figure 3a, it includes the telescopic oil cylinder 2, the first fixed pulley 7, the second fixed pulley 11, the third fixed pulley 15, the fourth fixed pulley Pulley 19, fifth fixed pulley 21, sixth fixed pulley 3, seventh fixed pulley 6, eighth fixed pulley 10, ninth fixed pulley 13, tenth fixed pulley 17, first extension wire rope 4, second extension Wire rope 9, third wire rope 14, fourth wire rope 18, fifth wire rope 20, first wire rope 5, second wire rope 8, third wire rope 12, fourth wire rope 16. The fifth pull-back wire rope 35, the basic arm 1, the second-section arm 25, the third-section arm 27, the fourth-section arm 29, the fifth-section arm 31, the sixth-section arm 33, the seven-section arm 22, the basic arm locking mechanism 24, the second-section arm Sectional arm locking mechanism 26, three-section arm locking mechanism 28, four-section arm locking mechanism 30, five-section arm locking mechanism 32, six-section arm locking mechanism 34, first drag chain 23, second drag chain 36, The third drag chain 37 , the fourth drag chain 38 and the fifth drag chain 39 .
2、伸缩臂结构的工作原理:如附图3所示,此伸缩机构由伸缩油缸2加钢丝绳配合定滑轮和锁销机构组成,包扩一套油缸钢丝绳伸缩机构和一套限位锁定机构。油缸钢丝绳伸缩机构由伸缩油缸2、第一定滑轮7、第二定滑轮11、第三定滑轮15、第四定滑轮19、第五定滑轮21、第六定滑轮3、第七定滑轮6、第八定滑轮10、第九定滑轮13、第十定滑轮17、第一伸出钢丝绳4、第二伸出钢丝绳9、第三伸出钢丝绳14、第四伸出钢丝绳18、第五伸出钢丝绳20、第一回拉钢丝绳5、第二回拉钢丝绳8、第三回拉钢丝绳12、第四回拉钢丝绳16和第五回拉钢丝绳35组合来控制实现。其可实现二节臂25、三节臂27、四节臂29、五节臂31、六节臂33、七节臂22同步伸缩。2. The working principle of the telescopic arm structure: as shown in accompanying drawing 3, this telescopic mechanism is made up of telescopic oil cylinder 2 plus steel wire rope with fixed pulley and lock pin mechanism, including a set of oil cylinder wire rope telescopic mechanism and a set of limit locking mechanism. The oil cylinder wire rope telescopic mechanism consists of a telescopic oil cylinder 2, a first fixed pulley 7, a second fixed pulley 11, a third fixed pulley 15, a fourth fixed pulley 19, a fifth fixed pulley 21, a sixth fixed pulley 3, and a seventh fixed pulley 6 , the eighth fixed pulley 10, the ninth fixed pulley 13, the tenth fixed pulley 17, the first extended steel rope 4, the second extended steel rope 9, the third extended steel rope 14, the fourth extended steel rope 18, the fifth extended The steel wire rope 20, the first pull-back wire rope 5, the second pull-back steel wire rope 8, the third pull-back steel wire rope 12, the fourth pull-back steel wire rope 16 and the fifth pull-back steel wire rope 35 are combined for control and realization. It can realize two-section boom 25, three-section boom 27, four-section boom 29, five-section boom 31, six-section boom 33, and seven-section boom 22 synchronous expansion and contraction.
锁销机构由基本臂锁销机构24、二节臂锁销机构26、三节臂锁销机构28、四节臂锁销机构30、五节臂锁销机构32、六节臂锁销机构34组成,可将不同臂长组合状态下各节臂结构相对位置锁定各节臂锁销机构可包含液压方式执行方案或者电驱动执行方式方案两种方案。The locking mechanism is composed of a basic arm locking mechanism 24, a two-section arm locking mechanism 26, a three-section arm locking mechanism 28, a four-section arm locking mechanism 30, a five-section arm locking mechanism 32, and a six-section arm locking mechanism 34. , can lock the relative position of each section arm structure under different arm length combinations.
3、伸缩臂结构的锁销控制油路及电路:3. The lock pin control oil circuit and circuit of the telescopic arm structure:
单缸拖链结构311式独立锁定的伸缩机构锁销控制油路及电路布置在拖链结构311内部,随各节臂同步伸缩。伸缩臂在钢丝绳滑轮组伸缩到指定位置时,由位于各节臂上的位置传感器发送信号控制锁销机构将各节伸缩臂销死,各节伸缩臂结构连接成一个整体,吊重时只有各节臂结构及锁销受力。如附图5所示:The single-cylinder towline structure 311 independently locked telescopic mechanism lock pin control oil circuit and circuit are arranged inside the towline structure 311, and expand and contract synchronously with each section arm. When the telescopic arm stretches to the specified position, the position sensor on each arm sends a signal to control the locking mechanism to pin each segment of the telescopic arm. The structure of each segment of the telescopic arm is connected as a whole. When lifting, only each segment The arm structure and the locking pin are stressed. As shown in Figure 5:
伸缩油缸2固定在基本臂1的臂尾,可以直接供油;The telescopic oil cylinder 2 is fixed on the arm tail of the basic arm 1 and can directly supply oil;
基本臂锁销机构24控制油电路:基本臂1尾部→基本臂1筒体内壁→基本臂锁销机构24。The basic arm locking mechanism 24 controls the oil circuit: the tail of the basic arm 1 → the inner wall of the basic arm 1 cylinder → the basic arm locking mechanism 24 .
二节臂锁销机构26控制油电路:基本臂1尾部→第一拖链23→二节臂25尾部→二节臂25筒体内壁→二节臂锁销机构26。Two-section arm locking mechanism 26 controls the oil circuit: the tail of basic arm 1 → the first drag chain 23 → the second-section arm 25 tail → the inner wall of the second-section arm 25 cylinder → the second-section arm locking mechanism 26 .
三节臂锁销机构28控制油电路:基本臂1尾部→第一拖链23→二节臂25尾部→第二拖链36→三节臂27尾部→三节臂27筒体内壁 →三节臂锁销机构28。The three-section arm lock pin mechanism 28 controls the oil circuit: the tail of the basic arm 1 → the first drag chain 23 → the second drag chain 36 → the tail of the three-section arm 27 → the inner wall of the three-section arm 27 → the three-section arm lock mechanism 28.
四节臂锁销机构30控制油电路:基本臂1尾部→第一拖链23→二节臂25尾部→第二拖链36→三节臂27尾部→第三拖链37→四节臂29臂尾→四节臂29筒体→四节臂锁销机构30。The four-section arm lock pin mechanism 30 controls the oil circuit: the tail of the basic arm 1 → the first drag chain 23 → the tail of the second-section arm 25 → the second drag chain 36 → the tail of the third-section arm 27 → the third drag chain 37 → the fourth-section arm 29 arm Tail→four-joint arm 29 cylindrical body→four-joint arm locking mechanism 30.
五节臂锁销机构32控制油电路:基本臂1尾部→第一拖链23→二节臂25尾部→第二拖链36→三节臂27尾部→第三拖链37→四节臂29臂尾→第四拖链38→五节臂31尾部→五节臂31筒体→五节臂锁销机构32。The five-section arm lock pin mechanism 32 controls the oil circuit: the tail of the basic arm 1 → the first drag chain 23 → the tail of the second-section arm 25 → the second drag chain 36 → the tail of the third-section arm 27 → the third drag chain 37 → the fourth-section arm 29 Tail→fourth drag chain 38→five-section arm 31 afterbody→five-section arm 31 cylindrical body→five-section arm locking mechanism 32.
六节臂锁销机构34控制油电路:基本臂1尾部→第一拖链23→二节臂25尾部→第二拖链36→三节臂27尾部→第三拖链37→四节臂29臂尾→第四拖链38→五节臂31尾部→第五拖链39→六节臂33臂尾→六节臂33筒体→六节臂锁销机构34。Six-section arm locking mechanism 34 controls the oil circuit: the tail of the basic arm 1 → the first drag chain 23 → the tail of the second-section arm 25 → the second drag chain 36 → the tail of the third-section arm 27 → the third drag chain 37 → the fourth-section arm 29 Tail→fourth drag chain 38→five-section arm 31 tail part→fifth drag chain 39→six-section arm 33 arm tail→six-section arm 33 barrel→six-section arm locking mechanism 34.
实施例二Embodiment two
参见图5,本实用新型实施例二提供一种伸缩臂结构,其与上述实施例的技术方案具有下述不同:本实施例中,多节伸缩臂共包括8节伸缩臂、包括6个拖链结构311。拖链结构311的工作原理和作用可参见上文所述,此处不再赘述。Referring to Fig. 5, Embodiment 2 of the present utility model provides a telescopic arm structure, which has the following differences from the technical solutions of the above-mentioned embodiments: in this embodiment, the multi-section telescopic Chain structure311. The working principle and function of the towline structure 311 can be referred to above, and will not be repeated here.
实施例三Embodiment three
参见图6,本实用新型实施例三提供一种伸缩臂结构,其与上述实施例的技术方案具有下述不同:本实施例中,多节伸缩臂共包括8节伸缩臂、包括5个拖链结构311,分别为第二拖链36至第六拖链41。另外,本实施例中,动力源包括伸出动力源和回缩动力源。伸出动力源采用液压油缸结构,其只实现伸缩臂的伸出;回缩动力源采用卷筒结构40,其只实现伸缩臂的回缩。Referring to Fig. 6, Embodiment 3 of the present utility model provides a telescopic arm structure, which has the following differences from the technical solutions of the above-mentioned embodiments: in this embodiment, the multi-section telescopic The chain structures 311 are respectively the second drag chain 36 to the sixth drag chain 41 . In addition, in this embodiment, the power source includes an extension power source and a retraction power source. The extending power source adopts a hydraulic oil cylinder structure, which only realizes the extending of the telescopic arm; the retracting power source adopts a reel structure 40, which only realizes the retracting of the telescopic arm.
拖链结构311的工作原理和作用可参见上文所述,此处不再赘述。The working principle and function of the towline structure 311 can be referred to above, and will not be repeated here.
实施例四Embodiment Four
参见图7,本实用新型实施例四提供一种伸缩臂结构,其与上述实施例的技术方案具有下述不同:本实施例中,多节伸缩臂共包括8节伸缩臂、包括3个拖链结构311。另外,本实施例中,动力源包括伸出动力源和回缩动力源。伸出动力源采用液压油缸结构,其只实现伸缩臂的伸出;回缩动力源采用卷筒结构40,其只实现伸缩臂的回缩。Referring to Fig. 7, Embodiment 4 of the present utility model provides a telescopic arm structure, which has the following differences from the technical solutions of the above-mentioned embodiments: in this embodiment, the multi-section telescopic Chain structure311. In addition, in this embodiment, the power source includes an extension power source and a retraction power source. The extending power source adopts a hydraulic oil cylinder structure, which only realizes the extending of the telescopic arm; the retracting power source adopts a reel structure 40, which only realizes the retracting of the telescopic arm.
此外,本实施例中,只设置了三个拖链结构311,分别位于二节臂25和三节臂27之间、四节臂29和五节臂31之间、六节臂33和七节臂22之间,分别为第二拖链36、第四拖链38和第六拖链41。In addition, in this embodiment, only three drag chain structures 311 are provided, which are respectively located between the second-section arm 25 and the third-section arm 27, between the fourth-section arm 29 and the fifth-section arm 31, between the sixth-section arm 33 and the seven-section arm 22, respectively the second drag chain 36, the fourth drag chain 38 and the sixth drag chain 41.
回缩动力源采用卷筒结构40,且具有三个,以图7从上至下来看,三个卷筒结构40分别实现二节臂25、四节臂29和六节臂33的回缩。二节臂25臂尾的空腔与位于最上方的卷筒结构40的连通,四节臂29的臂尾与位于中间的卷筒结构40的连通,六节臂33的臂尾与位于最下方的卷筒结构40的连通。The retraction power source adopts the reel structure 40, and there are three. Seen from top to bottom in FIG. The cavity at the end of the two-section arm 25 communicates with the reel structure 40 located at the top, the arm end of the four-section arm 29 communicates with the reel structure 40 located in the middle, and the arm end of the six-section arm 33 communicates with the reel structure 40 located at the bottom. The communication of the reel structure 40.
各拖链结构311的工作原理和作用可参见上文所述,此处不再赘述。The working principles and functions of each drag chain structure 311 can be referred to above, and will not be repeated here.
实施例五Embodiment five
参见图8,本实用新型实施例五提供一种伸缩臂结构,其与上述实施例的技术方案具有下述不同:本实施例中,多节伸缩臂共包括8节伸缩臂、包括6个卷扬结构。容置部件为共用卷扬结构上钢丝绳外侧保护套,意即容置部件和卷扬结构上钢丝绳共用一个保护套。另外,本实施例中,动力源也包括伸出动力源和回缩动力源。伸出动力源采用液压油缸结构,其只实现伸缩臂的伸出;回缩动力源采用卷筒结构40,其只实现伸缩臂的回缩。Referring to Fig. 8, Embodiment 5 of the present utility model provides a telescopic arm structure, which has the following differences from the technical solutions of the above-mentioned embodiments: in this embodiment, the multi-section telescopic Yang structure. The accommodating part is the outer protective cover of the steel wire rope on the shared hoisting structure, which means that the accommodating part and the steel wire rope on the hoisting structure share a protective cover. In addition, in this embodiment, the power source also includes an extension power source and a retraction power source. The extending power source adopts a hydraulic oil cylinder structure, which only realizes the extending of the telescopic arm; the retracting power source adopts a reel structure 40, which only realizes the retracting of the telescopic arm.
回缩动力源采用卷筒结构40,且具有三个,以图7从上至下来看,六个卷筒结构40分别实现二节臂25至七节臂22的回缩。The retraction power source adopts the reel structure 40, and there are three reel structures 40, and the six reel structures 40 respectively realize the retraction of the two-section arm 25 to the seven-section arm 22 as viewed from top to bottom in FIG. 7 .
本实用新型另一实施例还提供一种起重机,包括本实用新型任一技术方案所提供的伸缩臂结构。Another embodiment of the utility model also provides a crane, including the telescopic arm structure provided by any technical solution of the utility model.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为便于描述本实用新型和简化描述,而不是指示或暗指所指的装置或元件必须具有特定的方位、为特定的方位构造和操作,因而不能理解为对本实用新型保护内容的限制。In describing the present invention, it should be understood that the terms "central", "longitudinal", "transverse", "front", "rear", "left", "right", "vertical", "horizontal" , "Top", "Bottom", "Inner", "Outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating Or implying that the device or element referred to must have a specific orientation, be constructed and operated for a specific orientation, and thus cannot be construed as limiting the protection content of the present utility model.
如果本文中使用了“第一”、“第二”等词语来限定零部件的话,本领域技术人员应该知晓:“第一”、“第二”的使用仅仅是为了便于描述本实用新型和简化描述,如没有另外声明,上述词语并没有特殊的含义。If words such as "first" and "second" are used herein to define components, those skilled in the art should know that the use of "first" and "second" is only for the convenience of describing the utility model and simplifying Description, unless otherwise stated, the above words have no special meaning.
最后应说明的是:以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,但这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or to perform equivalent replacements for some of the technical features, but these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit of the technical solutions of the various embodiments of the present invention and range.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108557666A (en) * | 2018-06-29 | 2018-09-21 | 燕山大学 | A kind of buggy hoisting apparatus |
| CN109397331A (en) * | 2018-12-10 | 2019-03-01 | 浙江清华柔性电子技术研究院 | Telescopic mechanism, mechanical arm and robot system |
| CN109969993A (en) * | 2019-04-02 | 2019-07-05 | 安徽好运机械有限公司 | A kind of flexible pipe-line system of four joint arm fork trucks |
| CN114560407A (en) * | 2022-02-22 | 2022-05-31 | 三一汽车起重机械有限公司 | A single-cylinder multi-section boom telescopic mechanism, boom and crane |
| CN114701977A (en) * | 2022-03-30 | 2022-07-05 | 杭州叉车门架有限公司 | Lifting device |
| CN116281648A (en) * | 2022-12-26 | 2023-06-23 | 徐州重型机械有限公司 | Telescopic mechanism and crane with locking device |
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2015
- 2015-12-31 CN CN201521138248.0U patent/CN205472356U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108557666A (en) * | 2018-06-29 | 2018-09-21 | 燕山大学 | A kind of buggy hoisting apparatus |
| CN109397331A (en) * | 2018-12-10 | 2019-03-01 | 浙江清华柔性电子技术研究院 | Telescopic mechanism, mechanical arm and robot system |
| CN109397331B (en) * | 2018-12-10 | 2024-04-16 | 浙江清华柔性电子技术研究院 | Telescopic mechanism, mechanical arm and robot system |
| CN109969993A (en) * | 2019-04-02 | 2019-07-05 | 安徽好运机械有限公司 | A kind of flexible pipe-line system of four joint arm fork trucks |
| CN114560407A (en) * | 2022-02-22 | 2022-05-31 | 三一汽车起重机械有限公司 | A single-cylinder multi-section boom telescopic mechanism, boom and crane |
| CN114701977A (en) * | 2022-03-30 | 2022-07-05 | 杭州叉车门架有限公司 | Lifting device |
| CN114701977B (en) * | 2022-03-30 | 2023-12-26 | 杭州叉车门架有限公司 | Lifting device |
| CN116281648A (en) * | 2022-12-26 | 2023-06-23 | 徐州重型机械有限公司 | Telescopic mechanism and crane with locking device |
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