CN205471525U - Fine positioning feed turnover pipeline system - Google Patents
Fine positioning feed turnover pipeline system Download PDFInfo
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- CN205471525U CN205471525U CN201620030037.3U CN201620030037U CN205471525U CN 205471525 U CN205471525 U CN 205471525U CN 201620030037 U CN201620030037 U CN 201620030037U CN 205471525 U CN205471525 U CN 205471525U
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Abstract
本实用新型公开了一种精定位供料周转流水线系统,包括周转盘、机架、输送带机构、工站运送机构、进站机构和出站机构;进站机构能够将周转盘从输送带机构一端推送至工站运送机构一端,出站机构能够将周转盘从工站运送机构的另一端推送至输送带机构的另一端,且出站机构上设有用于周转盘进行精确定位的定位机构;沿工站运送机构的运送方向,间隔设有若干用于装配的工站,工站运送机构能够将周转盘运送至各工站并定位,且工站运送机构能够将周转盘输出至出站机构上。本实用新型使用设备周转盘多工位组装供料,提高了生产线的工作效率,减轻了工人负担,同时保证了工作人员的安全,具有很高的经济效益和社会效益。
The utility model discloses a turnaround assembly line system for precise positioning feeding, which comprises a turntable, a frame, a conveyor belt mechanism, a station delivery mechanism, an entry mechanism and an exit mechanism; the entry mechanism can move the turntable from the conveyor belt mechanism to One end is pushed to one end of the station conveying mechanism, and the outbound mechanism can push the turntable from the other end of the station conveying mechanism to the other end of the conveyor belt mechanism, and the outbound mechanism is provided with a positioning mechanism for precise positioning of the turntable; Along the conveying direction of the station conveying mechanism, several stations for assembly are arranged at intervals. The station conveying mechanism can transport the turntable to each station and position it, and the station conveying mechanism can output the turntable to the outbound mechanism superior. The utility model uses the multi-station assembly and feeding of the equipment turntable, which improves the working efficiency of the production line, reduces the burden on the workers, ensures the safety of the workers, and has high economic and social benefits.
Description
技术领域technical field
本实用新型涉及注塑机成型出料的取料机器人,具体是涉及一种精定位供料周转流水线系统。The utility model relates to a material taking robot for molding and discharging materials of an injection molding machine, in particular to a precise positioning material supply turnover assembly line system.
背景技术Background technique
我国传统产业长期以来在国民经济中占据主体地位,对经济社会发展起着基础性作用。充分发挥工业自动化技术的倍增性作用,在传统产业的生产和服务上具有提高自动化、智能化水平,提升产品质量,增加经济效益,推动传统产业结构升级的作用,是实现经济发展方式转变的战略性举措。工业自动化技术是改造提升传统产业的思路和重点。my country's traditional industries have long occupied a dominant position in the national economy and play a fundamental role in economic and social development. Give full play to the multiplier role of industrial automation technology, improve the level of automation and intelligence in the production and service of traditional industries, improve product quality, increase economic benefits, and promote the upgrading of traditional industrial structures. It is a strategy to realize the transformation of economic development mode sexual move. Industrial automation technology is the idea and focus of transforming and upgrading traditional industries.
现有技术供料流水线通常是采用多工位人工摆放后再搬运至指定点摆放,最后由其他设备取走的半自动模式,该方式装配定位精度不高,人工成本高,工作效率低;且半自动的方式使得操作人员与抓取设备在同一工作环境中,操作不当或设备故障时容易造成人身伤害,存在较大的安全隐患。In the prior art, the feeding assembly line usually adopts a semi-automatic mode in which multi-station manual placement is used, and then transported to a designated point for placement, and finally taken away by other equipment. This method has low assembly and positioning accuracy, high labor costs, and low work efficiency; Moreover, the semi-automatic method makes the operator and the grabbing equipment in the same working environment, and it is easy to cause personal injury when improper operation or equipment failure occurs, and there is a large potential safety hazard.
发明内容Contents of the invention
为了解决所述技术问题,本实用新型提出一种精定位供料周转流水线系统,使用设备周转盘多工位组装供料,提高了生产线的工作效率,减轻了工人负担,同时保证了工作人员的安全,具有很高的经济效益和社会效益。In order to solve the above-mentioned technical problems, the utility model proposes a fine-positioning material supply turnover assembly line system, which uses equipment turnover discs to assemble and feed materials at multiple stations, which improves the work efficiency of the production line, reduces the burden on workers, and ensures the safety of the staff at the same time. It is safe and has high economic and social benefits.
本实用新型的技术方案是这样实现的:The technical scheme of the utility model is achieved in that:
一种精定位供料周转流水线系统,包括周转盘、机架、并排设于所述机架上的输送带机构及工站运送机构和设于所述输送带机构及所述工站运送机构两端的进站机构及出站机构;所述进站机构能够将所述周转盘从所述输送带机构一端推送至所述工站运送机构一端,所述出站机构能够将所述周转盘从所述工站运送机构的另一端推送至所述输送带机构的另一端,且所述出站机构上设有用于所述周转盘进行精确定位的定位机构;沿所述工站运送机构的运送方向,间隔设有若干用于装配的工站所述工站运送机构能够将所述周转盘运送至各工站并定位,且所述工站运送机构能够将所述周转盘输出至所述出站机构上。A precise positioning material supply turnover assembly line system, including a turntable, a frame, a conveyor belt mechanism and a station delivery mechanism arranged side by side on the frame, and a conveyor belt mechanism and a station delivery mechanism. The entry mechanism and the exit mechanism at the end; the entry mechanism can push the turntable from one end of the conveyor belt mechanism to one end of the station transport mechanism, and the exit mechanism can push the turntable from the station The other end of the station transport mechanism is pushed to the other end of the conveyor belt mechanism, and the outbound mechanism is provided with a positioning mechanism for the precise positioning of the turntable; along the transport direction of the station transport mechanism , several work stations for assembly are arranged at intervals. The work station transport mechanism can transport the turntable to each work station and position it, and the work station transport mechanism can output the turntable to the outbound station. Institutional.
进一步的,所述进站机构包括横跨于所述输送带机构及所述工站运送机构上方的进站支架、设于所述进站支架上且行程横跨所述输送带机构及所述工站运送机构的进站气缸和至少两个进站推送头,对应所述进站推送头,设有一进站上下气缸,且所述周转盘上设有对应所述进站推送头的拨孔,所述进站推送头与所述进站上下气缸的动力输出轴固接,所述进站上下气缸固接于一进站滑座上,所述进站滑座滑设于所述进站支架上,且所述进站滑座通过一连接块固接于所述进站气缸的动块上。Further, the entry mechanism includes an entry support straddling the conveyor belt mechanism and the station transport mechanism, which is arranged on the entry support and travels across the conveyor belt mechanism and the station transport mechanism. The entry cylinder and at least two entry push heads of the station transport mechanism, corresponding to the entry push head, are provided with an entry up and down cylinder, and the turntable is provided with a dial hole corresponding to the entry push head , the push head of the station is fixedly connected with the power output shaft of the upper and lower cylinders of the station, the upper and lower cylinders of the station are fixedly connected on a sliding seat of the station, and the sliding seat of the station is slid on the station of the station on the bracket, and the entry slide seat is fixedly connected to the moving block of the entry cylinder through a connecting block.
进一步的,所述进站支架包括两个进站支脚和进站承载台,两个所述进站支脚固接于所述机架上并分设于所述输送带机构及工站运送机构的外侧,所述进站承载台横跨所述输送带机构及所述工站运送机构固接于两个所述进站支脚上,所述进站气缸的缸体固设于所述进站承载台上侧。Further, the station support includes two station feet and a station platform, and the two station feet are fixed on the frame and are separately arranged on the outside of the conveyor belt mechanism and the station transport mechanism. , the station-entry bearing platform straddles the conveyor belt mechanism and the station transport mechanism and is fixedly connected to the two station-entry legs, and the cylinder body of the station-entry cylinder is fixed on the station-entry platform upper side.
进一步的,设有两个所述进站推送头及两个所述进站上下气缸,且所述进站推送头呈杆状,所述进站滑座包括进站滑块、进站中间块和两个L形进站导向块,所述进站滑块滑设于所述出站承载台下侧,且所述进站滑块通过所述连接块固接于所述进站气缸的动块上,所述进站中间块固接于所述进站滑块下侧,且其两端超出所述出站承载台,两个所述进站导向块中部固接于所述进站中间块两端,两个所述进站上下气缸固设于两个所述进站导向块的上端;所述进站导向块下端的横向部分上设有导向孔,所述进站推送头穿设于所述导向孔内。Further, there are two pit-stop push heads and two pit-stop upper and lower cylinders, and the pit-stop push heads are rod-shaped, and the pit-stop slide includes a pit-stop slider, a pit-stop intermediate block and two L-shaped inbound guide blocks, the inbound slider is slidably arranged on the underside of the outbound bearing platform, and the inbound slider is fixedly connected to the moving cylinder of the inbound cylinder through the connecting block On the block, the entry middle block is affixed to the underside of the entry slider, and its two ends exceed the outbound bearing platform, and the middle parts of the two entry guide blocks are fixed in the middle of the entry At both ends of the block, the two upper and lower cylinders for entering the station are fixed on the upper ends of the two entering guide blocks; the horizontal part of the lower end of the entering guide block is provided with a guide hole, and the pushing head for entering the station is pierced in the guide hole.
进一步的,所述出站机构还包括具有支撑平台的出站支撑架、设于所述支撑平台下方且行程横跨所述输送带机构及所述工站运送机构的出站气缸和至少两个出站推送头,对应所述出站推送头,设有一出站上下气缸,所述出站推送头与所述出站上下气缸的动力输出轴固接,所述出站上下气缸固接于一出站滑座上,所述出站滑座滑设于一横跨所述输送带机构及所述工站运送机构的出站支架上,且所述出站滑座通过一连接块固接于所述出站气缸的动块上;所述支撑平台一侧衔接于所述输送带机构及工站运送机构的另一端,所述支撑平台的其他侧设有用于止挡所述周转盘的挡条;所述出站上下气缸通过升起所述出站推送头,对所述周转盘的一侧进行推送,且所述支撑平台上形成有对应所述出站推送头的推送行程的让位口;所述出站支撑架上设有将所述周转盘从上述支撑平台上推送至所述输送带机构上的推盘气缸。Further, the outbound mechanism also includes an outbound support frame with a support platform, an outbound cylinder arranged under the support platform and traveling across the conveyor belt mechanism and the station transport mechanism, and at least two The outbound push head, corresponding to the outbound push head, is provided with an outbound up and down cylinder, the outbound push head is fixedly connected to the power output shaft of the outbound up and down cylinder, and the outbound up and down cylinder is fixedly connected to a On the outbound sliding seat, the outbound sliding seat is slidably arranged on an outbound bracket spanning the conveyor belt mechanism and the station transport mechanism, and the outbound sliding seat is fixed on the On the moving block of the outbound cylinder; one side of the support platform is connected to the other end of the conveyor belt mechanism and the station transport mechanism, and the other side of the support platform is provided with a stopper for stopping the turntable. Article; the outbound upper and lower cylinders push one side of the turntable by raising the outbound push head, and the support platform is formed with a step corresponding to the push stroke of the outbound push head port; the outbound support frame is provided with a push plate cylinder that pushes the turntable from the support platform to the conveyor belt mechanism.
进一步的,所述定位机构包括定位挡头和定位气缸,所述定位挡头与所述定位气缸的动力输出轴固定连接,所述周转盘上设有与所述定位挡头相匹配的定位槽,所述定位气缸通过升起所述定位挡头对所述周转盘的所述定位槽进行定位。Further, the positioning mechanism includes a positioning stopper and a positioning cylinder, the positioning stopper is fixedly connected to the power output shaft of the positioning cylinder, and a positioning groove matching the positioning stopper is provided on the epicyclic disc , the positioning cylinder positions the positioning groove of the epicyclic disk by raising the positioning head.
进一步的,所述支撑平台由间隔排布在同一平面内的若干圆杆组成,所述出站支撑架还包括分设于所述输送带机构及工站运送机构的外侧的两个出站支脚架,所述圆杆的两端固接于两个所述出站支脚架上。Further, the support platform is composed of a number of round rods arranged at intervals in the same plane, and the outbound support frame also includes two outbound outriggers separately arranged on the outside of the conveyor belt mechanism and the station transport mechanism , both ends of the round rod are fixedly connected to the two outbound legs.
进一步的,设有两个所述出站推送头及两个所述出站上下气缸,且所述出站推送头呈杆状,所述出站支架包括两个出站支脚和出站承载台,两个所述出站支脚间隔固接于所述机架上,所述出站承载台横跨所述输送带机构及所述工站运送机构固接于两个所述出站支脚上,所述出站气缸的缸体固设于所述出站承载台下侧;所述出站滑座包括出站滑块、出站中间块和两个L形出站导向块,所述出站滑块滑设于所述出站承载台上侧,且所述出站滑块通过所述连接块固接于所述出站气缸的动块上,所述出站中间块固接于所述出站滑块上侧,且其两端超出所述出站承载台,两个所述出站导向块中部固接于所述出站中间块两端,两个所述出站上下气缸固设于两个所述进站导向块的下端;所述出站导向块上端的横向部分上设有导向孔,所述出站推送头穿设于该导向孔内。Further, there are two outbound push heads and two outbound upper and lower cylinders, and the outbound push heads are rod-shaped, and the outbound support includes two outbound legs and an outbound bearing platform , the two outbound legs are fixedly connected to the frame at intervals, and the outbound bearing platform is affixed to the two outbound legs across the conveyor belt mechanism and the station transport mechanism, The cylinder body of the outbound cylinder is fixed on the lower side of the outbound bearing platform; the outbound slide seat includes an outbound slider, an outbound intermediate block and two L-shaped outbound guide blocks, and the outbound The slider is slidably arranged on the upper side of the outbound bearing platform, and the outbound slider is fixed on the moving block of the outbound cylinder through the connecting block, and the outbound intermediate block is fixed on the outbound cylinder. The upper side of the outbound slider, and its two ends exceed the outbound bearing platform, the middle parts of the two outbound guide blocks are fixed to the two ends of the outbound intermediate block, and the two outbound upper and lower cylinders are fixed A guide hole is provided on the lower end of the two inbound guide blocks; the upper end of the outbound guide block is provided with a guide hole, and the outbound push head is passed through the guide hole.
进一步的,所述工站运送机构包括间隔设于所述机架上的两个导轨支架、固设于两个所述导轨支架上端对所述周转盘进行支撑限位的两个支撑导轨、间隔固设于其中一个所述导轨支架内侧的若干导轨滑块、与若干所述导轨滑块滑动配合的直线导轨、驱动所述直线导轨相对若干所述导轨滑块往复滑动的伺服丝杆机构、固设于所述直线导轨上对应各工站及进站工位的若干工站上下气缸和与所述工站上下气缸的动力输出轴固接的若干工站推送头,所述工站上下气缸通过升起所述工站推送头,对所述周转盘的进行推送;所述支撑导轨上设有用于对到达各工站的周转盘进行顶紧的固定机构。Further, the station transport mechanism includes two guide rail brackets arranged at intervals on the frame, two support guide rails fixed on the upper ends of the two guide rail brackets to support and limit the turntable, and the interval A plurality of guide rail sliders fixed on the inside of one of the guide rail brackets, a linear guide rail slidingly matched with the plurality of guide rail sliders, a servo screw mechanism that drives the linear guide rail to slide back and forth relative to the plurality of guide rail sliders, fixed The upper and lower cylinders of several stations corresponding to each station and the entry station and the push heads of several stations fixedly connected with the power output shafts of the upper and lower cylinders of the station are arranged on the linear guide rail, and the upper and lower cylinders of the station pass through Raise the pushing head of the station to push the turntable; the support guide rail is provided with a fixing mechanism for tightening the turntable that arrives at each station.
进一步的,所述输送带机构包括输送带和驱动输送带的驱动装置。Further, the conveyor belt mechanism includes a conveyor belt and a driving device for driving the conveyor belt.
本实用新型的有益效果是:本实用新型提供一种精定位供料周转流水线系统,通过输送带机构实现了将周转盘运回到起始位置的功能,通过进站机构实现了将周转盘推送至工站运送机构上的功能,通过工站运送机构实现了将周转盘运送至各工站并定位,及将周转盘输出至出站机构上的功能,通过出站机构及其定位机构实现了对周转盘进行精确定位,并将其推送至输送带机构,完成一个周转盘工作流程周期的功能。因此,本实用新型实现了流水线上多工站整合供料或装配,利用周转盘的周转使用,提高了自动化作业程度,降低了劳动强度,规避了安全隐患,具有很高的经济效益和社会效益。The beneficial effects of the utility model are: the utility model provides a precise positioning feed turnover assembly line system, which realizes the function of transporting the turnover disc back to the initial position through the conveyor belt mechanism, and realizes the push of the turnover disc through the entering mechanism. The function on the delivery mechanism to the station realizes the function of transporting the turntable to each station and positioning it through the station delivery mechanism, and the output of the turntable to the outbound mechanism. It realizes the function through the outbound mechanism and its positioning mechanism Precisely position the turntable and push it to the conveyor belt mechanism to complete the function of a turntable workflow cycle. Therefore, the utility model realizes the integrated feeding or assembly of multiple stations on the assembly line, utilizes the turnover of the turnover disc, improves the degree of automation, reduces labor intensity, avoids potential safety hazards, and has high economic and social benefits .
附图说明Description of drawings
图1为本实用新型立体结构示意图;Fig. 1 is a schematic diagram of the three-dimensional structure of the utility model;
图2为图1中A处放大结构示意图;Figure 2 is a schematic diagram of the enlarged structure at A in Figure 1;
图3为本实用新型俯视图;Fig. 3 is a top view of the utility model;
图4为图3俯视图除工站及周转盘后的结构示意图;Fig. 4 is a schematic diagram of the structure of the top view of Fig. 3 after removing the work station and the turntable;
图5为图4中B处放大结构示意图;Figure 5 is a schematic diagram of the enlarged structure at B in Figure 4;
图6为本实用新型中出站机构中除去支撑平台后的结构示意图;Fig. 6 is a structural schematic diagram after removing the support platform in the outbound mechanism in the utility model;
结合附图,作以下说明:In conjunction with the accompanying drawings, the following descriptions are made:
1——周转盘 11——拨孔1——Turntable 11——Dial hole
12——定位槽 2——机架12——positioning groove 2——rack
3——输送带机构 31——输送带3——conveyor belt mechanism 31——conveyor belt
4——工站运送机构 41——导轨支架4——Station transport mechanism 41——Rail bracket
42——支撑导轨 43——导轨滑块42——Support rail 43——Rail slider
44——直线导轨 45——伺服丝杆机构44——Linear guide rail 45——Servo screw mechanism
46——工站上下气缸 47——工站推送头46——The upper and lower cylinders of the workstation 47——The pushing head of the workstation
48——固定机构 5——进站机构48——fixing mechanism 5——incoming mechanism
51——进站支架 511——进站支脚51——Incoming bracket 511——Incoming foot
512——进站承载台 52——进站气缸512——Incoming platform 52——Incoming cylinder
53——进站推送头 54——进站上下气缸53——Incoming push head 54——Incoming up and down cylinder
55——进站滑座 551——进站滑块55——Incoming slider 551——Incoming slider
552——进站中间块 553——进站导向块552——Incoming middle block 553——Incoming guide block
6——出站机构 61——定位机构6——outbound mechanism 61——positioning mechanism
611——定位挡头 612——定位气缸611——Position stopper 612——Positioning cylinder
62——出站支撑架 621——支撑平台62——outbound support frame 621——support platform
6211——圆杆 622——挡条6211——round rod 622——bar
623——出站支脚架 63——出站气缸623——outbound stand 63——outbound cylinder
64——出站推送头 65——出站上下气缸64——outbound push head 65——outbound up and down cylinder
66——出站滑座 661——出站滑块66——outbound slider 661——outbound slider
662——出站中间块 663——出站导向块662——outbound intermediate block 663——outbound guide block
67——出站支架 671——出站支脚67——outbound bracket 671——outbound foot
672——出站承载台 68——推盘气缸672——Outbound bearing platform 68——Push plate cylinder
7——工站7—work station
具体实施方式detailed description
为了能够更清楚地理解本实用新型的技术内容,特举以下实施例详细说明,其目的仅在于更好理解本实用新型的内容而非限制本实用新型的保护范围。In order to understand the technical content of the utility model more clearly, the following examples are given in detail, the purpose of which is only to better understand the content of the utility model but not to limit the protection scope of the utility model.
如图1、图2、图3、图4和图5所示,一种精定位供料周转流水线系统,包括周转盘1、机架2、并排设于所述机架上的输送带机构3及工站运送机构4和设于所述输送带机构及所述工站运送机构两端的进站机构5及出站机构6;所述进站机构能够将所述周转盘从所述输送带机构一端推送至所述工站运送机构一端,所述出站机构能够将所述周转盘从所述工站运送机构的另一端推送至所述输送带机构的另一端,且所述出站机构上设有用于所述周转盘进行精确定位的定位机构61;沿所述工站运送机构的运送方向,间隔设有若干用于装配的工站7,所述工站运送机构能够将所述周转盘运送至各工站并定位,且所述工站运送机构能够将所述周转盘输出至所述出站机构上。这样,通过输送带机构实现了将周转盘运回到起始位置的功能,通过进站机构实现了将周转盘推送至工站运送机构上的功能,通过工站运送机构实现了将周转盘运送至各工站并定位,及将周转盘输出至出站机构上的功能,通过出站机构及其定位机构实现了对周转盘进行精确定位,并将其推送至输送带机构上,完成一个周转盘工作流程周期的功能。因此,本实用新型利用周转盘的周转使用,实现了流水线上多工站整合供料或装配,提高了自动化作业程度,降低了劳动强度,规避了安全隐患,具有很高的经济效益和社会效益。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, a precise positioning feeding turnover assembly line system includes a turnover disc 1, a frame 2, and a conveyor belt mechanism 3 arranged side by side on the frame And the station conveying mechanism 4 and the entering mechanism 5 and the outbound mechanism 6 that are located at the two ends of the conveyor belt mechanism and the station conveying mechanism; One end is pushed to one end of the station conveying mechanism, and the outbound mechanism can push the turntable from the other end of the station conveying mechanism to the other end of the conveyor belt mechanism, and the outbound mechanism A positioning mechanism 61 for precise positioning of the turntable is provided; along the transport direction of the station transport mechanism, a number of work stations 7 for assembly are arranged at intervals, and the work station transport mechanism can place the turntable Transport to each station and position, and the station transport mechanism can output the turntable to the outbound mechanism. In this way, the function of transporting the turntable back to the initial position is realized by the conveyor belt mechanism, the function of pushing the turntable to the station transport mechanism is realized by the entering mechanism, and the transport of the turntable is realized by the station transport mechanism. To each station and position, and the function of outputting the turntable to the outbound mechanism, the precise positioning of the turntable is realized through the outbound mechanism and its positioning mechanism, and it is pushed to the conveyor belt mechanism to complete a cycle A function of the carousel workflow cycle. Therefore, the utility model utilizes the turnover of the turnover disc to realize the integrated feeding or assembly of multiple stations on the assembly line, which improves the degree of automation, reduces labor intensity, avoids potential safety hazards, and has high economic and social benefits. .
优选的,所述进站机构包括横跨于所述输送带机构及所述工站运送机构上方的进站支架51、设于所述进站支架上且行程横跨所述输送带机构及所述工站运送机构的进站气缸52和至少两个进站推送头53,对应所述进站推送头,设有一进站上下气缸54,且所述周转盘上设有对应所述进站推送头的拨孔11,所述进站推送头与所述进站上下气缸的动力输出轴固接,所述进站上下气缸固接于一进站滑座55上,所述进站滑座滑设于所述进站支架上,且所述进站滑座通过一连接块固接于所述进站气缸的动块上。这样,初始位置,进站推送头悬于周转盘上拨孔的正上方,在需要将输送带机构传送过来的周转盘推送到工站运送机构上时,进站上下气缸下降将进站推送头插入到对应的拨孔中,然后,进站气缸带动进站滑座及进站推送头,将周转盘从输送带机构上推送至工站运送机构上。Preferably, the entry mechanism includes an entry support 51 that spans above the conveyor belt mechanism and the station transport mechanism, is arranged on the entry support and travels across the conveyor belt mechanism and the station transport mechanism. The entry cylinder 52 and at least two entry push heads 53 of the station transport mechanism, corresponding to the entry push head, are provided with an entry upper and lower cylinder 54, and the turntable is provided with a corresponding entry push head. The dialing hole 11 of the head, the push head of the station is fixedly connected with the power output shaft of the upper and lower cylinders of the station, and the upper and lower cylinders of the station are fixedly connected on a sliding seat 55 of the station, and the sliding seat of the station is sliding It is arranged on the inbound bracket, and the inbound sliding seat is fixedly connected to the moving block of the inbound cylinder through a connecting block. In this way, in the initial position, the entry push head is suspended directly above the dial hole on the turntable, and when the turntable delivered by the conveyor belt mechanism needs to be pushed to the station transport mechanism, the upper and lower cylinders of the entry station are lowered to push the entry push head Insert it into the corresponding dial hole, and then, the inbound cylinder drives the inbound slide and the inbound push head to push the turntable from the conveyor belt mechanism to the station transport mechanism.
优选的,所述进站支架包括两个进站支脚511和进站承载台512,两个所述进站支脚固接于所述机架上并分设于所述输送带机构及工站运送机构的外侧,所述进站承载台横跨所述输送带机构及所述工站运送机构固接于两个所述进站支脚上,所述进站气缸的缸体固设于所述进站承载台上侧。这样,通过两个进站支脚,可以将进站承载台撑起,使其横跨于所述输送带机构及工站运送机构的上方,以对进站气缸进行固定,便于其行程横跨输送带机构及工站运送机构。Preferably, the station support includes two station feet 511 and a station platform 512, and the two station feet are fixed on the frame and are separately arranged on the conveyor belt mechanism and the station transport mechanism. The outer side of the station, the station carrying platform straddles the conveyor belt mechanism and the station transport mechanism and is fixed on the two station feet, and the cylinder body of the station cylinder is fixed on the station The upper side of the carrying platform. In this way, the station loading platform can be propped up by the two station feet, so that it spans above the conveyor belt mechanism and the station delivery mechanism, so as to fix the station cylinder, so that its stroke spans the conveying Belt mechanism and station transport mechanism.
优选的,设有两个所述进站推送头及两个所述进站上下气缸,且所述进站推送头呈杆状,所述进站滑座包括进站滑块551、进站中间块552和两个L形进站导向块553,所述进站滑块滑设于所述出站承载台下侧,且所述进站滑块通过所述连接块固接于所述进站气缸的动块上,所述进站中间块固接于所述进站滑块下侧,且其两端超出所述出站承载台,两个所述进站导向块中部固接于所述进站中间块两端,两个所述进站上下气缸固设于两个所述进站导向块的上端;所述进站导向块下端的横向部分上设有导向孔,所述进站推送头穿设于所述导向孔内。这样,通过设置两个杆状进站推送头及进站上下气缸,即可实现推送周转盘的功能,两个进站上下气缸通过进站导向块、进站中间块及进站滑块的配合,集成在一起同步动作;通过L形进站导向块上设置的导向孔可以限定杆状进站推送头的行程,使其在进站上下气缸的作用下更好的做上下运动。Preferably, there are two pit-stop push heads and two pit-stop upper and lower cylinders, and the pit-stop push heads are rod-shaped, and the pit-stop slide includes a pit-stop slider 551, a pit-stop center Block 552 and two L-shaped entry guide blocks 553, the entry slider is slidably arranged on the underside of the outbound bearing platform, and the entry slider is fixed to the entry station through the connecting block On the moving block of the cylinder, the entry middle block is affixed to the underside of the entry slider, and its two ends exceed the outbound bearing platform, and the middle parts of the two entry guide blocks are affixed to the At both ends of the middle block of the station, the two upper and lower cylinders of the station are fixed on the upper ends of the two guide blocks of the station; the transverse part of the lower end of the guide block of the station is provided with a guide hole, and the pusher of the station The head is passed through the guide hole. In this way, the function of pushing the turntable can be realized by arranging two rod-shaped push heads and the upper and lower cylinders. The two upper and lower cylinders cooperate with the guide block, middle block and slider. , integrated together to act synchronously; through the guide hole set on the L-shaped entry guide block, the stroke of the rod-shaped entry push head can be limited, so that it can move up and down better under the action of the entry and exit cylinders.
优选的,参见图5和图6,所述出站机构还包括具有支撑平台621的出站支撑架62、设于所述支撑平台下方且行程横跨所述输送带机构及所述工站运送机构的出站气缸63和至少两个出站推送头64,对应所述出站推送头,设有一出站上下气缸65,所述出站推送头与所述出站上下气缸的动力输出轴固接,所述出站上下气缸固接于一出站滑座66上,所述出站滑座滑设于一横跨所述输送带机构及所述工站运送机构的出站支架67上,且所述出站滑座通过一连接块固接于所述出站气缸的动块上;所述支撑平台一侧衔接于所述输送带机构及工站运送机构的另一端,所述支撑平台的其他侧设有用于止挡所述周转盘的挡条622;所述出站上下气缸通过升起所述出站推送头,对所述周转盘的一侧进行推送,且所述支撑平台上形成有对应所述出站推送头的推送行程的让位口;所述出站支撑架上设有将所述周转盘从上述支撑平台上推送至所述输送带机构上的推盘气缸68。这样,通过支撑平台及其周边的挡条,可以实现对工站运送机构输出的周转盘的支撑和限位的功能,通过出站上下气缸及出站推送头的配合,可以实现升起出站推送头,以备推送周转盘的功能,通过出站气缸、出站滑座及推盘气缸的配合,可以实现将带动升起的出站推送头,以将周转盘从出站机构的支撑平台上推送至输送带机构上的功能。其工作原理如下:Preferably, referring to Fig. 5 and Fig. 6, the outbound mechanism also includes an outbound support frame 62 with a support platform 621, which is arranged below the support platform and travels across the conveyor belt mechanism and the station for transportation. The outbound cylinder 63 and at least two outbound push heads 64 of the mechanism, corresponding to the outbound push head, are provided with an outbound up and down cylinder 65, and the outbound push head is fixed to the power output shaft of the outbound up and down cylinder. Then, the outbound upper and lower cylinders are fixed on an outbound slide 66, and the outbound slide is slid on an outbound bracket 67 that straddles the conveyor belt mechanism and the station transport mechanism, And the outbound sliding seat is fixedly connected to the moving block of the outbound cylinder through a connecting block; one side of the supporting platform is connected to the other end of the conveyor belt mechanism and the station transport mechanism, and the supporting platform The other side of the turntable is provided with a stop bar 622 for stopping the turntable; the outbound up and down cylinder pushes one side of the turntable by raising the outbound push head, and on the support platform A relief opening corresponding to the pushing stroke of the outbound push head is formed; the outbound support frame is provided with a push plate cylinder 68 for pushing the turntable from the support platform to the conveyor belt mechanism. In this way, through the supporting platform and the surrounding bars, the function of supporting and limiting the turntable output by the station transport mechanism can be realized, and the lifting and exiting of the station can be realized through the cooperation of the upper and lower cylinders of the station and the push head of the station. The push head is used to push the turntable. Through the cooperation of the outbound cylinder, the outbound slide seat and the push plate cylinder, the outbound push head that will be driven up can be realized to push the turntable from the support platform of the outbound mechanism. The function of pushing up to the conveyor belt mechanism. It works as follows:
初始位置,出站推送头位于支撑平台的一侧,且升起后恰可位于周转盘的一侧,在输送带机构将周转盘推送至出站机构的支撑平台上时,出站上下气缸升起将出站推送头置于周转盘的一侧,然后,出站气缸带动出站滑座及出站推送头,将周转盘从支撑平台的一侧(工站运送机构的输出端侧)推送至另一侧(输送带机构的输入端侧),并通过定位机构对周转盘进行精确定位,当周转盘上的物料被取走后,推盘气缸动作将周转盘推至输送带机构的输送带上,周转盘经输送带运回到起始位置,完成一个周转盘的工作流程周期。In the initial position, the outbound push head is located on one side of the support platform, and it can be positioned on one side of the turntable after being raised. When the conveyor belt mechanism pushes the turntable to the support platform of the outbound mechanism, the outbound upper and lower cylinders Put the outbound push head on one side of the turntable, and then the outbound cylinder drives the outbound slide and the outbound push head to push the turntable from the side of the support platform (the output end side of the station transport mechanism) to the other side (the input end side of the conveyor belt mechanism), and accurately position the turntable through the positioning mechanism. When the material on the turntable is taken away, the pusher cylinder will push the turntable to the conveyor belt mechanism. On the belt, the turntable is transported back to the starting position by the conveyor belt, and a work flow cycle of the turntable is completed.
优选的,所述定位机构包括定位挡头611和定位气缸612,所述定位挡头与所述定位气缸的动力输出轴固定连接,所述周转盘上设有与所述定位挡头相匹配的定位槽12,所述定位气缸通过升起所述定位挡头对所述周转盘的所述定位槽进行定位。这样,通过定位挡头与定位气缸的配合,以及定位挡头与周转盘上的定位槽的配合,可以实现升起定位挡头时对周转盘进行精确定位,收回定位挡头时,可以放行周转盘的功能。即在,在输送带机构将周转盘推送至出站机构的支撑平台上时,定位气缸升起定位挡头,当周转盘从支撑平台的一侧(工站运送机构的输出端侧)推送至另一侧(输送带机构的输入端侧),定位挡头与定位槽配合,可对周转盘进行精确定位。Preferably, the positioning mechanism includes a positioning stopper 611 and a positioning cylinder 612, the positioning stopper is fixedly connected to the power output shaft of the positioning cylinder, and the epicyclic disc is provided with a positioning stopper that matches the positioning stopper. Positioning slot 12, the positioning cylinder positions the positioning slot of the epicyclic disc by raising the positioning stop. In this way, through the cooperation of the positioning stopper and the positioning cylinder, as well as the cooperation of the positioning stopper and the positioning groove on the revolving disk, the precise positioning of the revolving disk can be realized when the positioning stopper is raised, and the peripheral can be released when the positioning stopper is retracted. The function of the turntable. That is, when the conveyor belt mechanism pushes the turntable to the support platform of the outbound mechanism, the positioning cylinder raises the positioning stopper, and when the turntable is pushed from one side of the support platform (the output end side of the station transport mechanism) to On the other side (the input end side of the conveyor belt mechanism), the positioning stopper cooperates with the positioning groove to accurately position the turntable.
优选的,所述支撑平台由间隔排布在同一平面内的若干圆杆6211组成,所述出站支撑架还包括分设于所述输送带机构及工站运送机构的外侧的两个出站支脚架623,所述圆杆的两端固接于两个所述出站支脚架上。这样,支撑平台由若干圆柱组成,圆柱间的空间可以作为出站推送头的让位口及定位挡头的让位口。Preferably, the support platform is composed of a number of round rods 6211 arranged at intervals in the same plane, and the outbound support frame also includes two outbound legs separately arranged on the outside of the conveyor belt mechanism and the station transport mechanism frame 623, the two ends of the round rod are fixedly connected to the two outbound legs. Like this, support platform is made up of several cylinders, and the space between cylinders can be used as the relief opening of outbound pushing head and the relief opening of positioning retaining head.
优选的,设有两个所述出站推送头及两个所述出站上下气缸,且所述出站推送头呈杆状,所述出站支架包括两个出站支脚671和出站承载台672,两个所述出站支脚间隔固接于所述机架上,所述出站承载台横跨所述输送带机构及所述工站运送机构固接于两个所述出站支脚上,所述出站气缸的缸体固设于所述出站承载台下侧;所述出站滑座包括出站滑块661、出站中间块662和两个L形出站导向块663,所述出站滑块滑设于所述出站承载台上侧,且所述出站滑块通过所述连接块固接于所述出站气缸的动块上,所述出站中间块固接于所述出站滑块上侧,且其两端超出所述出站承载台,两个所述出站导向块中部固接于所述出站中间块两端,两个所述出站上下气缸固设于两个所述进站导向块的下端;所述出站导向块上端的横向部分上设有导向孔,所述出站推送头穿设于该导向孔内。这样,通过两个出站支脚,可以将出站承载台撑起,以对出站气缸进行固定,便于其行程横跨输送带机构及工站运送机构。通过设置两个杆状出站推送头及出站上下气缸,配合出站气缸,可实现推送周转盘的功能,两个出站上下气缸通过出站导向块、出站中间块及出站滑块的配合,集成在一起同步动作;通过L形出站导向块上设置的导向孔可以限定杆状出站推送头的行程,使其在出站上下气缸的作用下更好的做上下运动。具体应用时,在周转盘被推送至支撑平台上时,出站上下气缸升起两个出站推送头,两个出站推送头此时位于周转盘的一侧,然后通过出站气缸带动出站滑座及出站推送头,可将周转盘从工站运送机构的输出端处推送至输送带机构的输入端处,最后,通过推盘气缸推送周转盘,即可将周转盘推送进入输送带机构上,从而实现将周转盘从工站运送机构的另一端推送至输送带机构的另一端的功能。Preferably, there are two outbound push heads and two outbound upper and lower cylinders, and the outbound push heads are rod-shaped, and the outbound support includes two outbound legs 671 and outbound bearings. Platform 672, the two outbound legs are spaced and fixed on the frame, and the outbound bearing platform is fixed on the two outbound legs across the conveyor belt mechanism and the station transport mechanism Above, the cylinder body of the outbound cylinder is fixed on the lower side of the outbound bearing platform; the outbound sliding seat includes an outbound slider 661, an outbound middle block 662 and two L-shaped outbound guide blocks 663 , the outbound slider is slidably arranged on the upper side of the outbound bearing platform, and the outbound slider is fixedly connected to the moving block of the outbound cylinder through the connecting block, and the outbound intermediate block It is fixed on the upper side of the outbound slider, and its two ends exceed the outbound bearing platform. The middle parts of the two outbound guide blocks are fixed on the two ends of the outbound intermediate block. The upper and lower cylinders of the station are fixed on the lower ends of the two inbound guide blocks; a guide hole is provided on the upper end of the outbound guide block, and the outbound push head is penetrated in the guide hole. In this way, the outbound bearing platform can be propped up by the two outbound legs, so as to fix the outbound cylinder so that its stroke spans the conveyor belt mechanism and the station delivery mechanism. By setting two rod-shaped outbound push heads and outbound upper and lower cylinders, the function of pushing the turntable can be realized in conjunction with the outbound cylinder. The two outbound upper and lower cylinders pass through the outbound guide block, outbound middle block and outbound slider. Cooperate with each other, integrate together and act synchronously; through the guide hole set on the L-shaped outbound guide block, the stroke of the rod-shaped outbound push head can be limited, so that it can move up and down better under the action of the outbound up and down cylinder. In specific applications, when the turntable is pushed onto the support platform, the outbound upper and lower cylinders raise two outbound push heads, and the two outbound push heads are located on one side of the turntable at this time, and then driven out by the outbound cylinder. The station sliding seat and the outbound push head can push the turntable from the output end of the station conveying mechanism to the input end of the conveyor belt mechanism, and finally push the turntable through the push plate cylinder to push the turntable into the conveying The belt mechanism realizes the function of pushing the turntable from the other end of the station transport mechanism to the other end of the conveyor belt mechanism.
优选的,所述工站运送机构包括间隔设于所述机架上的两个导轨支架41、固设于两个所述导轨支架上端对所述周转盘进行支撑限位的两个支撑导轨42、间隔固设于其中一个所述导轨支架内侧的若干导轨滑块43、与若干所述导轨滑块滑动配合的直线导轨44、驱动所述直线导轨相对若干所述导轨滑块往复滑动的伺服丝杆机构45、固设于所述直线导轨上对应各工站及进站工位的若干工站上下气缸46和与所述工站上下气缸的动力输出轴固接的若干工站推送头47,所述工站上下气缸通过升起所述工站推送头,对所述周转盘的进行推送;所述支撑导轨上设有用于对到达各工站的周转盘进行顶紧的固定机构48。通过伺服丝杆机构带动直线导轨相对若干滑块往复滑动,可以将对应各工站及进站工位的若干工站上下气缸及工站推送头推送至指定位置,以便工站上下气缸升起工站推送头,对周转盘进行推送,即将进站工位处的周转盘推送至第一工站处,将第一工站处的周转盘推送至第二工站处,将最后工站处的周转盘推送至出站机构上,然后恢复至初始位置,从而完成间歇式往复运送周转盘的动作。具体应用时,可在周转盘上设置拨孔,工站推送头升起时恰可插入该拨孔内,进行推送。工站推送头与工站上下气缸可通过导向固定块固接于导轨支架内侧,该导向固定块上形成导向孔,以对工站推送头进行限位。伺服丝杆机构为现有技术,通常包括伺服电机、丝杆和与丝杆配合螺母滑座,具体应用时,伺服丝杆机构可设于两个导轨支脚之间的机架上,其螺母滑座一侧与直线导轨的通过连接块固接在一起,为了运行更加平稳,更佳的,螺母滑座一侧通过连接块与一辅助导轨的滑块固定连接。通过导轨支架与支撑导轨可以实现对周转盘的支撑和限位功能,使其在其他方向止动,只能在运送方向滑动,具体应用时,可将支撑导轨设计成L形,两个支撑导轨的横向部用于支撑周转盘,两个支撑导轨的竖向部用于限位周转盘。通过在支撑导轨上设置固定机构,可以实现在周转盘到达各工站时,对其进行顶紧定位的功能;具体应用时,该固定机构可以为弹簧机构,通过弹簧驱动弹子伸缩,实现工站处的伸出定位及运送时的收缩放行功能。Preferably, the station transport mechanism includes two guide rail brackets 41 arranged at intervals on the frame, and two support guide rails 42 fixed on the upper ends of the two guide rail brackets to support and limit the turntable , a number of guide rail sliders 43 fixed on the inner side of one of the guide rail brackets at intervals, a linear guide rail 44 that is slidingly matched with a plurality of the guide rail sliders, and a servo wire that drives the linear guide rail to slide back and forth relative to the plurality of guide rail sliders Rod mechanism 45, a plurality of station upper and lower cylinders 46 fixed on the linear guide rail corresponding to each station and the entry station, and several station push heads 47 fixedly connected to the power output shafts of the upper and lower cylinders of the station, The upper and lower cylinders of the station push the turntable by raising the push head of the station; the support guide rail is provided with a fixing mechanism 48 for tightening the turntable that reaches each station. The servo screw mechanism drives the linear guide rail to slide back and forth relative to several sliders, and can push the upper and lower cylinders of the workstations and the push head of the workstations corresponding to each workstation and the station entry station to the designated position, so that the upper and lower cylinders of the workstation can lift the workstation The push head pushes the turntable, that is, pushes the turntable at the entering station to the first station, pushes the turntable at the first station to the second station, and pushes the turntable at the last station to the second station. The turntable is pushed to the outbound mechanism, and then returns to the initial position, thereby completing the action of intermittently reciprocating the turntable. In specific applications, a dial hole can be set on the turntable, and when the push head of the workstation rises, it can just be inserted into the dial hole for pushing. The pushing head of the workstation and the upper and lower cylinders of the workstation can be fixedly connected to the inner side of the guide rail bracket through a guiding and fixing block, and guide holes are formed on the guiding and fixing block to limit the pushing head of the workstation. The servo screw mechanism is an existing technology, and usually includes a servo motor, a screw, and a nut sliding seat that cooperates with the screw. One side of the seat is fixedly connected with the connecting block of the linear guide rail. In order to run more smoothly, preferably, one side of the nut slide seat is fixedly connected with the slider of an auxiliary guide rail through the connecting block. The support and limit function of the turntable can be realized through the guide rail bracket and the support guide rail, so that it can stop in other directions and can only slide in the transport direction. In specific applications, the support guide rail can be designed as L-shaped, and the two support guide rails The horizontal part of the rail is used to support the turntable, and the vertical parts of the two support rails are used to limit the turntable. By setting a fixing mechanism on the supporting guide rail, the function of tightening and positioning the turntable when it reaches each station can be realized; in specific applications, the fixing mechanism can be a spring mechanism, which drives the pins to expand and contract through the spring to realize the work station The extension positioning at the place and the shrinkage release function during transportation.
优选的,所述输送带机构包括输送带31和驱动输送带的驱动装置。输送带机构为现有技术,在此不再赘述。Preferably, the conveyor belt mechanism includes a conveyor belt 31 and a driving device for driving the conveyor belt. The conveyor belt mechanism is a prior art, and will not be repeated here.
本实用新型精定位供料周转流水线系统的工作原理如下:The working principle of the fine positioning material supply turnover assembly line system of the utility model is as follows:
周转盘经过输送带机构在进站机构的正下方等候,当逻辑信号触发后,进站机构的进站上下气缸下降,将进站推送头插入周转盘上的拨孔内,然后,由进站机构上的进站气缸带动进站上下气缸及进站推送头将周转盘向工站运送机构的方向移动,借助过渡板的支撑过渡作用,将周转盘运送进入工站运送机构的支撑导轨上,等待各工站的装配动作。The turntable passes through the conveyor belt mechanism and waits directly under the entry mechanism. When the logic signal is triggered, the entry upper and lower cylinders of the entry mechanism descend, insert the entry push head into the dial hole on the turntable, and then, the entry The entry cylinder on the mechanism drives the entry upper and lower cylinders and the entry push head to move the turntable to the direction of the station transport mechanism, and with the support transition function of the transition plate, the turntable is transported into the support guide rail of the station transport mechanism, Wait for the assembly action of each station.
周转盘在进去支撑导轨上时,由伺服丝杆机构、直线导轨、工站上下气缸和工站推送头可完成间歇式往复运送周转盘的动作。整个往复运动的节拍如下:伺服丝杆机构带动直线导轨上的工站上下气缸到指定位置,工站上下气缸升起工站推送头插入周转盘上设计的拨孔内,运动相应的行程后,工站上下气缸缩回,至伺服丝杆机构初始位置。When the turntable is on the support guide rail, the action of intermittent reciprocating transport of the turntable can be completed by the servo screw mechanism, linear guide rail, upper and lower cylinders of the station and the push head of the station. The beat of the whole reciprocating movement is as follows: the servo screw mechanism drives the upper and lower cylinders of the workstation on the linear guide rail to the designated position, the upper and lower cylinders of the workstation lift the push head of the workstation and insert it into the dial hole designed on the turntable, and after the corresponding stroke, the workstation The upper and lower cylinders of the station are retracted to the initial position of the servo screw mechanism.
周转盘完成各工站的装配动作后,被送至出站机构的支撑平台上,此时,定位气缸及出站上下气缸升起,由推盘气缸将周转盘移动到定位气缸的定位挡头处,进行精确定位,等待外部设备的取料,当周转盘上的物料被取走后,推盘气缸动作将周转盘推至输送带机构的输送带上,周转盘经输送带运回到起始位置,完成一个周转盘的工作流程周期。After the turntable completes the assembly action of each station, it is sent to the support platform of the outbound mechanism. At this time, the positioning cylinder and the outbound upper and lower cylinders rise, and the pusher cylinder moves the turntable to the positioning stopper of the positioning cylinder. place, carry out precise positioning, and wait for the material to be taken from the external equipment. When the material on the turntable is taken away, the push plate cylinder will push the turntable to the conveyor belt of the conveyor belt mechanism, and the turntable will be transported back to the starting point through the conveyor belt. Start position, complete a turntable workflow cycle.
以上实施例是参照附图,对本实用新型的优选实施例进行详细说明。本领域的技术人员通过对所述实施例进行各种形式上的修改或变更,但不背离本实用新型的实质的情况下,都落在本实用新型的保护范围之内。The above embodiments describe preferred embodiments of the present utility model in detail with reference to the accompanying drawings. Those skilled in the art can make various formal modifications or changes to the embodiments without departing from the essence of the present invention, all of which fall within the protection scope of the present invention.
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CN106966148A (en) * | 2016-01-13 | 2017-07-21 | 昆山市工业技术研究院有限责任公司 | Fine positioning feed turnover pipeline system |
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CN106966148A (en) * | 2016-01-13 | 2017-07-21 | 昆山市工业技术研究院有限责任公司 | Fine positioning feed turnover pipeline system |
CN106865091A (en) * | 2017-04-18 | 2017-06-20 | 盛来自动化设备(北京)有限公司 | A kind of automatic charging control system and control method |
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