CN205465758U - Shot blasting machine - Google Patents
Shot blasting machine Download PDFInfo
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- CN205465758U CN205465758U CN201620161142.0U CN201620161142U CN205465758U CN 205465758 U CN205465758 U CN 205465758U CN 201620161142 U CN201620161142 U CN 201620161142U CN 205465758 U CN205465758 U CN 205465758U
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Abstract
Description
技术领域technical field
本实用新型涉及设备表面处理技术领域,具体涉及一种抛丸机。The utility model relates to the technical field of equipment surface treatment, in particular to a shot blasting machine.
背景技术Background technique
传统的生产出来的各种设备的表面清理打磨是手工完成的,不但耗费人力且生产效率低下,且在工作过程中易造成工人身体受到伤害。Traditionally, the surface cleaning and polishing of various equipment produced is done manually, which not only consumes manpower and has low production efficiency, but also easily causes physical injury to workers during the work process.
为此,人们开发出无需人力直接清理器件表面的抛丸机,这种抛丸机广泛应用于船舶、汽车工程、机械制造等行业的除锈、抛光、清砂等金属表面处理,国内外市场需求巨大。吊钩式抛丸清理机是应用最为广泛的一种。For this reason, people have developed a shot blasting machine that directly cleans the surface of the device without manpower. This shot blasting machine is widely used in metal surface treatment such as rust removal, polishing, and sand removal in industries such as ships, automobile engineering, and machinery manufacturing. The demand is huge. The hook type shot blasting machine is the most widely used one.
现有技术中的吊钩式抛丸清理机是吊钩吊挂工件通过清理室顶部的行走槽进入室体到达清理工位进行清理。工件在清理室内进行抛丸清理的过程中,往往会有钢丸飞出,一方面,给工人的操作与维修带来安全隐患,使工人在有钢丸的路面行走,易滑倒磕碰;另一方面,给工作人员的日常清理工作增添麻烦;再一方面,飞出的钢丸往往被直接归于垃圾行列,使其得不到充分的利用,造成资源浪费。同时,现有技术的顶部密封装置会对吊钩有一定的磨损,不仅降低了吊钩的使用寿命而且造成了安全隐患。因此,顶部密封结构的合理性在吊钩式抛丸清理机中非常重要。The hook type shot blasting machine in the prior art is that the hook hangs the workpiece and enters the chamber body through the walking groove on the top of the cleaning chamber to reach the cleaning station for cleaning. During the shot blasting process of workpieces in the cleaning room, steel shots often fly out. On the one hand, it brings safety hazards to workers’ operation and maintenance, making workers easy to slip and bump when walking on the road with steel shots; On the one hand, it adds trouble to the daily cleaning work of the staff; on the other hand, the steel shots that fly out are often directly classified as garbage, so that they cannot be fully utilized, resulting in waste of resources. Simultaneously, the top sealing device of the prior art will wear and tear the suspension hook to a certain extent, which not only reduces the service life of the suspension hook but also causes potential safety hazards. Therefore, the rationality of the top sealing structure is very important in the hook type shot blasting machine.
因此,需要提供一种抛丸机以解决上述技术问题。Therefore, it is necessary to provide a shot blasting machine to solve the above technical problems.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种抛丸机,防止丸粒接触主室体的外框架破坏主室体伤人,防止抛丸器叶片和芯轴遭到高速飞溅的丸粒杀伤,防止丸粒从主室体顶部飞溅出抛丸清理室。The technical problem to be solved by the utility model is to provide a shot blasting machine, which can prevent the pellets from contacting the outer frame of the main chamber body from damaging the main chamber body and hurting people, and prevent the blades and mandrel of the blasting machine from being killed by high-speed splashing pellets. Prevent the shot from splashing out of the shot blasting chamber from the top of the main chamber body.
本实用新型解决上述技术问题的技术方案是提供一种抛丸机,包括3台抛丸器、抛丸清理室、斗式提升机系统、螺旋输送机、丸渣分离器及工件支撑架、工件悬挂输送系统、除尘系统、自动控制系统,斗式提升机系统设置有进丸口侧和出丸口侧,抛丸清理室包括主室体,主室体的内壁板上设有耐磨合金护板,3台抛丸器上下排列设置于主室体的一个侧壁上,所述主室体侧壁底部汇集处设有一字形漏砂板,漏砂板下部设置有下仓板,落在下仓板上的丸料汇集于螺旋输送机的入口,所述主室体顶部设置有密封箱体。The technical scheme of the utility model to solve the above-mentioned technical problems is to provide a shot blasting machine, including 3 shot blasting devices, a shot blasting cleaning room, a bucket elevator system, a screw conveyor, a shot slag separator, a workpiece support frame, and a workpiece Suspension conveying system, dust removal system, automatic control system, bucket elevator system is provided with shot inlet side and shot outlet side. 3 sets of shot blasting machines are arranged up and down on a side wall of the main chamber body, and the bottom of the side wall of the main chamber body is provided with an in-line sand leakage plate, and the lower part of the sand leakage plate is provided with a lower warehouse plate, which falls into the lower warehouse The pellets on the plate are collected at the entrance of the screw conveyor, and a sealed box is arranged on the top of the main chamber.
在本实用新型的一个优选实施例中,所述耐磨合金护板为耐磨高锰钢护板。In a preferred embodiment of the present invention, the wear-resistant alloy guard plate is a wear-resistant high manganese steel guard plate.
优选,所述耐磨合金护板相互间的缝隙铸有交错的台阶,所述耐磨高锰钢护板利用带耐磨合金六角螺母的螺栓固定于主室体的内壁板上。Preferably, the gaps between the wear-resistant alloy guard plates are cast with staggered steps, and the wear-resistant high manganese steel guard plates are fixed on the inner wall plate of the main chamber body by bolts with wear-resistant alloy hexagon nuts.
在本实用新型的的一个优选实施例中,为了有效增加主室体内的容积,抛丸清理室设有两扇对开的大门,大门靠手动控制开合。In a preferred embodiment of the present invention, in order to effectively increase the volume of the main chamber, the shot blasting chamber is provided with two opposite doors, which are opened and closed by manual control.
在本实用新型的实施例中,优选主室体的安装抛丸器的侧壁板相对于对面的侧壁板倾斜角度为θ,θ小于30度。In the embodiment of the present utility model, it is preferable that the side wall plate of the main chamber body where the shot blasting device is installed is inclined at an angle of θ relative to the opposite side wall plate, and θ is less than 30 degrees.
有益效果:本实用新型提供的抛丸机,抛丸清理室的侧壁设置有耐磨合金护板、底部设置有一字形漏砂板、顶部设置有密封箱体,三重防护设施,有效确保本实用新型抛丸机耐用,防止丸料粒飞溅出主室体造成工作人员的人身伤害。Beneficial effects: in the shot blasting machine provided by the utility model, the side wall of the shot blasting cleaning room is provided with a wear-resistant alloy guard plate, the bottom is provided with a glyph sand leakage plate, the top is provided with a sealed box, and triple protection facilities effectively ensure that the utility model The new shot blasting machine is durable and prevents the shot blasting from splashing out of the main chamber and causing personal injury to the staff.
附图说明Description of drawings
图1是本实用新型的抛丸机的第一优选实施例的外部结构的正视图;Fig. 1 is the front view of the external structure of the first preferred embodiment of the shot blasting machine of the present utility model;
图2是图1所示的抛丸机的左视图;Fig. 2 is a left view of the shot blasting machine shown in Fig. 1;
图3是图1所示的抛丸机的俯视图。Fig. 3 is a top view of the shot blasting machine shown in Fig. 1 .
具体实施方式detailed description
下面结合附图对本实用新型的具体实施方式进行详细描述。Specific embodiments of the present utility model are described in detail below in conjunction with the accompanying drawings.
请参看图1-图3所示,本实施例的抛丸机,包括3台抛丸器1、抛丸清理室2、斗式提升机系统3、螺旋输送机(未图示)、丸渣分离器4及工件支撑架5、工件悬挂输送系统6、除尘系统7、自动控制系统(未图示),斗式提升机系统3设置有进丸口侧和出丸口侧,抛丸清理室2包括主室体,主室体的内壁板上设有耐磨合金护板,3台抛丸器1上下排列设置于主室体的一个侧壁上,主室体侧壁底部汇集处设有一字形漏砂板,漏砂板下部设置有下仓板,落在下仓板上的丸料汇集于螺旋输送机的入口,主室体顶部设置有密封箱体。Please refer to Fig. 1-shown in Fig. 3, the shot blasting machine of the present embodiment comprises 3 shot blasting devices 1, shot blasting cleaning room 2, bucket elevator system 3, screw conveyor (not shown), shot slag Separator 4 and workpiece support frame 5, workpiece suspension conveying system 6, dust removal system 7, automatic control system (not shown), bucket elevator system 3 is provided with a shot inlet side and a shot outlet side, and a shot blasting cleaning room 2 Including the main chamber body, the inner wall of the main chamber body is provided with a wear-resistant alloy guard plate, three shot blasting machines 1 are arranged up and down on one side wall of the main chamber body, and a Glyph-shaped sand drain plate, the lower part of the sand drain plate is provided with a lower warehouse plate, the pellets falling on the lower warehouse plate are collected at the entrance of the screw conveyor, and the top of the main chamber is equipped with a sealed box.
其中,本实施例中,由于主室体顶部设置有密封箱体,使得工件支撑架5的轨道槽受到磨损而导致丸粒外泄时,不会泄漏到外部环境中造成人员伤亡。Wherein, in this embodiment, since the top of the main chamber body is provided with a sealed box, when the track groove of the workpiece support frame 5 is worn and the pellets leak out, they will not leak into the external environment and cause casualties.
斗式提升机系统3布置在抛丸清理室2的背面,在抛丸清理室2的上方、丸渣分离器4的两侧设置有工件支撑架5,工件支撑架5上设置的工件悬挂输送系统6用于将装载上的工件输送进入抛丸清理室2,然后进行工件的打磨流程。The bucket elevator system 3 is arranged on the back of the shot blasting room 2, and above the shot blasting room 2 and on both sides of the shot and slag separator 4, a workpiece support frame 5 is arranged, and the workpieces set on the workpiece support frame 5 are suspended and conveyed. The system 6 is used to transport the loaded workpieces into the shot blasting chamber 2, and then perform the grinding process of the workpieces.
3台抛丸器1实现对抛丸清理室内2的工件进行全方位的打击,待丸粒落在抛丸清理室2底部的一字形漏砂板上后,通过一字形漏孔进落入下仓板上,继而汇聚于螺旋输送机的入口,螺旋输送机将收集到的丸料输送给斗式提升机系统3的进丸口侧,斗式提升机系统3将丸粒经出丸口侧抛撒到丸渣分离器4内。经过丸渣分离器4的分离处理,完整的丸料再次进入抛丸器1进行循环使用,而带粉尘的空气进入除尘系统7进行除尘处理。Three shot blasting machines 1 can strike the workpieces in the shot blasting chamber 2 in all directions. After the pellets fall on the in-line sand leaking plate at the bottom of the shot blasting cleaning room 2, they will fall into the bottom through the in-line leak hole. Then it gathers at the entrance of the screw conveyor, and the screw conveyor transports the collected shot to the shot inlet side of the bucket elevator system 3, and the bucket elevator system 3 passes the shot through the shot outlet side Scatter in the pill slag separator 4. After the separation treatment by the pellet separator 4, the complete shot material enters the shot blaster 1 again for recycling, and the air with dust enters the dust removal system 7 for dust removal treatment.
在本实用新型的实施例中,耐磨合金护板可以有效保护主室体,使其免遭丸粒的破坏。进一步优选,耐磨合金护板采用耐磨高锰钢护板,相对于采用橡胶护板,其使用寿命较长,且外形美观、易于更换。更进一步的,优选所述耐磨合金护板相互间的缝隙铸有交错的台阶,耐磨高锰钢护板利用带耐磨合金六角螺母的螺栓固定于主室体的内壁板上,彻底防止丸粒接触抛丸清理室2的主室体外框架破坏室体伤人。In the embodiment of the present invention, the wear-resistant alloy guard plate can effectively protect the main chamber body from being damaged by shot particles. Further preferably, the wear-resistant alloy guard plate is made of wear-resistant high-manganese steel guard plate. Compared with the rubber guard plate, the service life is longer, the appearance is beautiful, and it is easy to replace. Furthermore, it is preferable that the gaps between the wear-resistant alloy guard plates are cast with staggered steps, and the wear-resistant high manganese steel guard plates are fixed on the inner wall plate of the main chamber body by bolts with wear-resistant alloy hexagon nuts to completely prevent The pellets contact the outer frame of the main chamber of the shot blasting chamber 2 and damage the chamber body to injure people.
本实用新型的实施例中,优选抛丸清理室2设有两扇对开的大门8,大门8靠手动控制开合,可以有效增加抛丸清理室2的有效工作空间。In the embodiment of the present utility model, preferably, the shot blasting room 2 is provided with two opposite doors 8, and the doors 8 are opened and closed by manual control, which can effectively increase the effective working space of the shot blasting room 2.
为了让抛丸器1抛出的丸粒有效抛射到被清理工件的表面上,所述主室体的安装抛丸器的侧壁板相对于对面的侧壁板倾斜角度为θ,所述θ小于30度,所述θ小于30度,具体可为10度、15度或30度,这需要根据具体的设计需要进行θ角度的选择。如此可以利用丸粒的反射功能,继续有效打击工件,提高清理质量与清理效率。In order to allow the pellets thrown by the shot blasting device 1 to be effectively projected onto the surface of the workpiece to be cleaned, the side wall plate of the main chamber body where the shot blasting device is installed is inclined at an angle of θ relative to the opposite side wall plate, and the θ Less than 30 degrees, the θ is less than 30 degrees, specifically 10 degrees, 15 degrees or 30 degrees, which needs to be selected according to specific design requirements. In this way, the reflection function of the shot can be used to continue to effectively strike the workpiece, improving the cleaning quality and cleaning efficiency.
本实用新型的抛丸机适合于焊接件等有色铸件、铝合金焊接件、不锈钢紧密铸件、黑色铸件、钢制品件的表面清理、光饰、强化,以去掉工件表面上的铁锈、氧化皮、污物等,使工件表面呈现金属本色,消除工件内部应力,增加工件喷漆时的漆膜附着力,并最终达到提高工件表面及内在质量的目的。The shot blasting machine of the utility model is suitable for surface cleaning, polishing and strengthening of non-ferrous castings such as welding parts, aluminum alloy welding parts, stainless steel compact castings, black castings and steel products, so as to remove rust, oxide skin, Dirt, etc., make the surface of the workpiece show the true color of metal, eliminate the internal stress of the workpiece, increase the adhesion of the paint film when the workpiece is painted, and finally achieve the purpose of improving the surface and internal quality of the workpiece.
本实用新型提供的抛丸机,抛丸清理室的侧壁设置有耐磨合金护板、底部设置有一字形漏砂板、顶部设置有密封箱体,三重防护设施,有效确保本实用新型抛丸机耐用,防止丸料粒飞溅出主室体造成工作人员的人身伤害。In the shot blasting machine provided by the utility model, the side wall of the shot blasting cleaning room is provided with a wear-resistant alloy guard plate, the bottom is provided with a glyph-shaped sand leaking plate, the top is provided with a sealed box, and triple protection facilities effectively ensure that the utility model shot blasting The machine is durable and prevents the shot particles from splashing out of the main chamber and causing personal injury to the staff.
以上所述仅仅列出了本实用新型构思的实现形式,本实用新型的保护范围不应当被视为仅限于实施例所陈述的具体形式,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above only lists the implementation forms of the utility model concept, and the protection scope of the utility model should not be regarded as being limited to the specific forms stated in the embodiments. Any modification, equivalent replacement, improvement, etc. shall be included in the protection scope of the present utility model.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620161142.0U CN205465758U (en) | 2016-03-02 | 2016-03-02 | Shot blasting machine |
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| CN201620161142.0U CN205465758U (en) | 2016-03-02 | 2016-03-02 | Shot blasting machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106826574A (en) * | 2017-03-16 | 2017-06-13 | 江苏龙城铸造机械科技有限公司 | A kind of rotating disc type shot-blasting machine |
| CN107030615A (en) * | 2017-06-01 | 2017-08-11 | 佛山市中福机械设备有限公司 | A kind of aluminium section bar shot-blasting machine ramming head |
| CN113319744A (en) * | 2021-05-31 | 2021-08-31 | 江苏东方众联工业技术有限公司 | Double-shot-material suspension type blasting shot strengthening machine tool |
-
2016
- 2016-03-02 CN CN201620161142.0U patent/CN205465758U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106826574A (en) * | 2017-03-16 | 2017-06-13 | 江苏龙城铸造机械科技有限公司 | A kind of rotating disc type shot-blasting machine |
| CN107030615A (en) * | 2017-06-01 | 2017-08-11 | 佛山市中福机械设备有限公司 | A kind of aluminium section bar shot-blasting machine ramming head |
| CN113319744A (en) * | 2021-05-31 | 2021-08-31 | 江苏东方众联工业技术有限公司 | Double-shot-material suspension type blasting shot strengthening machine tool |
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Effective date of registration: 20180921 Address after: 528467 C, 8 Jinying Road, Tanzhou Town, Zhongshan, Guangdong. Patentee after: ZHONGSHAN WEIERSHI METAL PRODUCTS Co.,Ltd. Address before: 528400 Zhenlong, Tanzhou, Zhongshan, Guangdong Province Patentee before: Zhongshan Chuangfeng Aluminum Products Hardware Co.,Ltd. |
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