CN205463248U - Full -automatic cards sorting machine - Google Patents

Full -automatic cards sorting machine Download PDF

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Publication number
CN205463248U
CN205463248U CN201620070607.1U CN201620070607U CN205463248U CN 205463248 U CN205463248 U CN 205463248U CN 201620070607 U CN201620070607 U CN 201620070607U CN 205463248 U CN205463248 U CN 205463248U
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CN
China
Prior art keywords
board
conveyer
turnover panel
overlapping
rotary shaft
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201620070607.1U
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Chinese (zh)
Inventor
黄豪杰
丁海兵
吴浩权
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NINGBO THREE A GROUP CO Ltd
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NINGBO THREE A GROUP CO Ltd
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Priority to CN201620070607.1U priority Critical patent/CN205463248U/en
Application granted granted Critical
Publication of CN205463248U publication Critical patent/CN205463248U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a full -automatic cards sorting machine, including the frame, count the tablet device, overlap conveyor, its characterized in that: the terminal of delivery track is equipped with the clear device that gives up of wrong tablet in overlapping conveyor, and the clear useless device of wrong tablet included to be shipped the tablet device and turn over the board, should turn over board upset about the ability by the drive of drive structure, turns over the clear useless storehouse in below of board. The clear useless device structure essential element of wrong tablet is for turning over the board, and the structure is more simple, and is with low costs, and it is minimum to take up space moreover, in addition if the upset that the board was turned over in control whether alright accomplish clear useless control, control mode is more simple, the clear useless device of wrong tablet is arranged in between the terminal and hoisting device of overlapping the conveyor delivery track, avoiding error's tablet still will promote through hoisting device, one that saves hoisting device promotes the position, improves cards go -no -go efficiency.

Description

A kind of all automatic poker sorting machine
Technical field
This utility model belongs to the technical field of printing packaging machinery, particularly relates to a kind of for branch, the Full automatic sorting machine of detection playing card (card).
Background technology
In traditional playing card (card) produce, playing card (card) through printing, cut fillet operation after branch work be to put into packaging position in storehouse by manually carrying out paying separately, inefficiency, wrong board probability is big, the turnaround time is long, wastes substantial amounts of manpower and materials.There is Crinis Carbonisatus to understand a kind of all automatic poker sorting machine for this.
As the Chinese utility model patent " a kind of Full automatic sorting machine " of Patent No. ZL200920352122.1 (notification number is CN201579211U) discloses such a for branch, the Full automatic sorting machine of detection playing card (card), including PLC programmable control system, curved guide rail rotationally conveying device, high speed checking device, the conveyer device that slows down, compile device, 90 degree turn to output device, detect error correction system, dynamical system.Stored program controlled is connected with complete machine controlled signal, curved guide rail rotationally conveying device is connected mutually with high speed checking device, after deceleration induction system is connected to high speed checking device, compile device to be connected with deceleration induction system, 90 degree turn to output device and compile device top and be connected mutually, and detection error correction system is made up of the different parts being arranged on this machine different parts.90 degree turn to output device to include 90 degree turn to servomotor, rotating disk, turn to location dish, board box, go out box push pedal cylinder and the connected wrong board device for eliminating gone out in box push pedal, detection error correction system, rotating disk is parallel is fixed on 90 degree of speed-down servo motor shafts intermittent rotary clockwise, turn to locating plate) it is positioned at below rotating disk and rotates coaxially with rotating disk, it is fixed with 8 board boxes by connecting plate in rotating disk and is uniformly distributed in center of rotation, going out box push pedal cylinder and be arranged on above rotating disk.
There is following defect in the sorting machine that aforementioned patent relates to:
1, structure is complicated, relate to that parts are many, cost is high and take up space big, and especially 90 degree turn to output device, and it is many that it relates to parts, control complexity, and independent of the side of sorting machine defeated pip board circuit, take up space greatly.
2, the structure design of wrong board stripping structure is unreasonable, it is mainly turned to output device to work by 90 degree, the playing card (card) of board box are pushed after parallel rotating 90 degree by entering box push pedal, station to be packaged is released by going out box push pedal, when wrong board occurs, mistake board is released from another board box by wrong board push pedal according to control instruction, wrong board push pedal cylinder and the wrong board push pedal being attached thereto the most also are the wrong board device for eliminating in detection error correction system, and the mechanical action of stripping needs the mating reaction simultaneously of multiple parts, as 90 degree turn to servomotor, rotating disk, turn to location dish, go out box push pedal cylinder and connected go out box push pedal, wrong board stripping action is the most complicated, it is unfavorable for programme-control.It addition, after rotating disk work long hours, rotating disk can be caused to register the license box and go out box push pedal or wrong board push pedal para-position is forbidden, needing to calibrate after work a period of time.
3, the wrong board stripping structure Position Design that residing card flows in whole sorting machine is unreasonable, after 90 degree turn to output device to be arranged on curved guide rail rotationally conveying device, high speed checking device, the conveyer device that slows down, compile device, i.e. find wrong bridge queen, wrong board also to clear up waste product after compiling device and promoting again, a raised position of device is compiled in its waste, and go-on-go playing card efficiency is low.
Utility model content
Technical problem to be solved in the utility model is to provide all automatic poker sorting machine of a kind of topology layout reasonable and useless board cleaning simple in construction for above-mentioned prior art present situation, and this sorting machine takes up space little, and control program is the simplest and cost is lower.
The technical scheme that the above-mentioned technical problem of this utility model solution is used is: a kind of all automatic poker sorting machine, including frame, it is sequentially provided with several board apparatus along playing card conveying direction in frame, overlapping conveyer device, it is characterized in that: in overlapping conveyer device, the terminal of delivery track is provided with wrong board waste clearing device, described wrong board waste clearing device includes in order to the mistake that correct playing card transport is shipped board apparatus, and it was located at the turnover panel shipped between board apparatus and overlapping conveyer device, this turnover panel can be spun upside down by driving structure to drive, the lower section of described turnover panel is provided with the stripping storehouse accepting wrong board;When turning over and be shelved in overlapping conveyer device in the terminal of delivery track under the front end of turnover panel, described turnover panel ships board apparatus by crossing and overlapping conveyer device links up, and makes the conveying of correct playing card overlapped conveyer device ship board apparatus by sending into described mistake after turnover panel;The front end of turnover panel is turned over and is left the terminal of delivery track in overlapping conveyer device, described turnover panel blocked ships board apparatus and the conducting of overlapping conveyer device, and the overlapped conveyer device of playing card of mistake enters in the stripping storehouse below turnover panel after being delivered to terminal.
As improvement, being additionally provided with lifting device after above-mentioned overlapping conveyer device, described wrong board waste clearing device is placed between overlapping conveyer device and lifting device.The boosted device of board promotes a height, facilitates staff to operate.
As improvement, above-mentioned turnover panel is two rod-like members, left and right is spaced to be arranged in a rotary shaft, rod-like members can rotate with rotary shaft, simultaneously, two rod-like members are positioned at outside the upper and lower conveyer belt drive mechanism left and right sides in overlapping conveyer device, described driving structure function in the end of this rotary shaft so that rotary shaft can be driven to rotate around own axes.This reverse turning bed structure is simple, rod-like members provides a supporting role to playing card, and have only to drive rotary shaft that turnover panel just can be driven to overturn, additionally rod-like members is positioned at outside the left and right sides of upper conveyor belt drive mechanism and lower conveyor belt drive mechanism, the running part of overlapping conveyer device will not be produced interference, structure layout is reasonable.
Above-mentioned driving structure includes driving cylinder, drive rod, and one end of drive rod is fixed with rotary shaft, and the other end of drive rod is rotationally connected with driving cylinder piston rod, drives the cylinder body of cylinder to be fixedly installed relative to frame.This driving structure uses air cylinder driven, and it is few and simple that overall structure relates to parts, and convenient control.
As preferably, above-mentioned mistake ship board apparatus be up and down to the feeding set to roller group structure, multiple roller is installed in rotary shaft, multiple rollers are between two rod-like members, conveyer belt is pressed on roller by the end driven pulley that the upper conveyor belt drive mechanism in described overlapping conveyer device extends in the scroll wheel positions in described rotary shaft, and upper conveyor belt drive mechanism.Feeding roller group structure has simple in construction, and the advantage that fed distance is short can reduce sorting machine entire length, additionally roller contacts with upper conveyor belt, power is provided so that upper conveyor belt drive mechanism can drive playing card to pass through turnover panel, simplified the structure shipping board apparatus for playing card sliding on turnover panel.
As selection, it is up and down to the V belt translation structure for conveying set that above-mentioned mistake ships board apparatus, and described rotary shaft is lower belt shaft to the V belt translation structure for conveying middle front part set up and down.
Compared with prior art, the utility model has the advantage of: wrong board waste clearing device structure critical piece is turnover panel, compared with the rotating disc type waste clearing device of contrast patent, structure is the simplest, low cost, and it is minimum to take up space, as long as the upset additionally controlling turnover panel just can complete stripping control, control mode is the simplest, wrong board waste clearing device is placed in overlapping conveyer device between terminal and the lifting device of delivery track, the board avoiding mistake also wants boosted device to promote, and saves a raised position of lifting device, improves playing card go-on-go efficiency.
Accompanying drawing explanation
Fig. 1 is the front view of first embodiment of this utility model;
Fig. 2 is the perspective view one of first embodiment of this utility model;
Fig. 3 is the perspective view two of first embodiment of this utility model;
Fig. 4 is the perspective view (turnover panel is shelved on the state on delivery track) after first embodiment of this utility model removes portion chassis;
Fig. 5 is the perspective view (turning over the state leaving delivery track on turnover panel) after first embodiment of this utility model removes portion chassis;
Fig. 6 is enlarged drawing at the A of Fig. 4;
Fig. 7 is enlarged drawing at the B of Fig. 5.
Fig. 8 is the front view of second embodiment of this utility model;
Fig. 9 is the schematic flow sheet of this utility model playing card go-on-go method.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, this utility model is described in further detail.
As shown in Fig. 1~7, for first embodiment of this utility model all automatic poker sorting machine.
A kind of all automatic poker sorting machine, including frame 1, frame is sequentially provided with several board apparatus 2, overlapping conveyer device 3, lifting device 4 along playing card conveying direction.
In the present embodiment, number board apparatus 2 includes board storehouse 21, double sheet panel 22, number board servomotor 23, drivewheel 24, eccentric 25, conveying flat rubber belting 26, pinch roller 27, counting correlation optical fiber 28, intelligent high-speed camera 29 etc..nullNumber board servomotor 23、Drivewheel 24、Eccentric 25、Conveying flat rubber belting 26、Accelerate rubber tire 27 composition and check running part at a high speed,Checking running part at a high speed is intermittent running mode,Often export a set of playing card and i.e. produce a dead time gap by programme-control,It is beneficial to follow-up collection action,Counting correlation optical fiber 28 is arranged in the middle of two pressure rollers of several board apparatus 2,Intelligent high-speed camera 29 is arranged on the top in the middle of two pressure rollers,The position above conveying flat rubber belting 26 is fixed on by uprights vertical in board storehouse 21,There is card-inlet the top in board storehouse 21,Front distributional baffle plate is fixed on the board storehouse 21 side-lower towards overlapping conveyer device 3,A parallel gap is had with between conveying flat rubber belting below front distributional baffle plate,This gap is checked the outlet of playing card (card),Front distributional plate washer can adjust the size in gap up and down,Carried flat rubber belting 26 with the playing card (card) in guarantee board storehouse 21 through this gap the most accurately to send.Intelligent high-speed camera 29 carries out high-speed camera monitoring, the template of shooting picture and setting is compared, provide OK/NO two kinds instruction, the following mistake of instruction receiving OK ships board apparatus 51 (the present embodiment is that feeding is to roller group structure) directly trump card transport to hoisting module, the instruction of NO is directly entered automatic low speed and searches after module identifies automatically, automatically recovers to run up.
The operation principle of number board apparatus 2 is that by conveying flat rubber belting 26, individual is taken out of one by one by the playing card (card) entered in board storehouse 21, by double sheet control, speed difference is used to space out, counting correlation optical fiber provides instruction number board servomotor 23 after completing the counting of 55 boards and quits work, and instruction intelligent high-speed camera 29 detection simultaneously starts to judge OK/NO.
More than counting board apparatus 2 is prior art, refers to background patents.
Overlapping conveyer device 3 includes that upper conveyor belt drive mechanism 32 and lower conveyor belt drive mechanism 33, upper conveyor belt drive mechanism 32 and lower conveyor belt drive mechanism 33 include delivery track 31, overlapping servomotor 34, driving pulley 35, conveyer belt 36, driven pulley 37 etc..Overlapping conveyer device 3 is connected as a single entity with number board apparatus 2, to reach best effort linking state.The playing card sent here at a high speed from several board apparatus 2 enter between upper conveyor belt drive mechanism 32 and two conveyer belts 36 of lower conveyor belt drive mechanism 33, hold playing card low speed by two groups of conveyer belts and be sent to lifting device 4, owing to the transfer rate of upper conveyor belt drive mechanism 32 and lower conveyor belt drive mechanism 33 is slower, therefore the playing card sent here at a high speed from several board apparatus 2 enter when continuing to move ahead between two conveyer belts 36, after presenting, a part for a sheet playing card (card) laminates the fish scale-shaped arrangement of previous sheet playing card (card), is so more beneficial for collecting.
Overlapping its operation principle of conveyer device 3 is one, board material will to be made by several board apparatus 2 to press on the flat rubber belting of overlapping tile rotating in same direction of with overlapping conveyer device 3 speed difference, drop, after counting correlation optical fiber 28 provides signal, overlapping servomotor delays to stop, and keeps the board material after overlap to be laid in uniformly on conveyer belt 36 and awaits orders.
Above overlapping conveyer device 3 is prior art, refers to background patents.
Lifting device 4 includes 41,85 ° of L-type modules 42 of sprocket wheel, draws material cylinder 43, pusher cylinder 44, servomotor 45, discharge bin etc..After playing card enter 85 ° of L-type modules 42, it is promoted to setting position by servomotor stepping trump card, is directly sent in board storehouse wait to wrap by drawing the pull-out of board cylinder, pusher cylinder trump card material.
Above lifting device 4 is prior art, refers to background patents.
Wrong board waste clearing device 5 it is provided with between terminal and the lifting device 4 of delivery track 31 in overlapping conveyer device 3, wrong board waste clearing device 5 includes shipping board apparatus 51 in order to the mistake that correct playing card transport to lifting device, and it was located at the turnover panel 52 shipped between board apparatus 51 and overlapping conveyer device 3, turnover panel 52 can be spun upside down by driving structure to drive, and the lower section of turnover panel 52 is provided with the stripping storehouse 53 accepting wrong board;When turning over and be shelved in overlapping conveyer device 3 in the terminal of delivery track 31 under the front end of turnover panel 52, turnover panel 52 ships board apparatus 51 by crossing and overlapping conveyer device 3 links up, and makes the overlapped conveyer device of correct playing card 3 carry by sending into described mistake after turnover panel 52 to ship board apparatus 51;The front end of turnover panel 52 is turned over and is left the terminal of delivery track 31 in overlapping conveyer device 3, turnover panel 52 blocked ships board apparatus 51 and the conducting of overlapping conveyer device 3, and after the overlapped conveyer device of playing card 3 of mistake is delivered to terminal, inertia drops in the stripping storehouse 53 below turnover panel 52.
Turnover panel 52 is two rod-like members, left and right is spaced to be arranged in a rotary shaft 54, rod-like members can rotate with rotary shaft 54, simultaneously, two rod-like members are positioned at outside the left and right sides of the upper conveyor belt drive mechanism 32 in overlapping conveyer device 3 and lower conveyor belt drive mechanism 33, drive structure function in the end of this rotary shaft 54 so that rotary shaft 54 can be driven to rotate around own axes.Driving structure to include driving cylinder 55, drive rod 56, one end of drive rod 56 to fix with rotary shaft 54, the other end of drive rod 56 is connected with driving cylinder 55 piston rod rotation, drives the cylinder body of cylinder 55 to be fixedly installed relative to frame 1.
In the present embodiment, crossing and shipping board apparatus 51 is to accelerate the feeding set to roller group structure up and down, drawing only draws feeding to the lower roller member in roller group structure, multiple roller 57 is installed in rotary shaft 54, multiple rollers 57 are between two rod-like members, upper conveyor belt drive mechanism 32 in overlapping conveyer device 3 extends to roller 57 position in described rotary shaft 54, and conveyer belt 36 is pressed on roller 57 by the end driven pulley 37 in upper conveyor belt drive mechanism 32.
As shown in Figure 8, for second embodiment of this utility model all automatic poker sorting machine.
The present embodiment and first embodiment are compared and are had following difference: cross that to ship board apparatus 51 be up and down to the V belt translation structure for conveying set, and rotary shaft 54 is lower belt shaft to the V belt translation structure for conveying middle front part set up and down.
This equipment is under normal operation, per hour can branch playing card (card) 2700 pair (overlapping)., can be formed online with cutting apparatus and packaging facilities, instead of the work of artificial loaded down with trivial details spot check, saved artificial, improve product quality, make equipment form automated production pattern.
As it is shown in figure 9, a kind of playing card go-on-go method using foregoing full automatic playing card sorting machine, including below scheme,
Flow process 1, stacked playing card are placed in the board storehouse 21 of several board apparatus 2, by heads each sheet playing card, individual sends at a high speed the conveying flat rubber belting 26 of number board apparatus 2 from the bottom in board storehouse 21 successively, carry out checking at a high speed, count board apparatus to carry out respectively checking at a high speed monitoring and high-speed camera monitoring by counting correlation optical fiber 28 and intelligent high-speed camera 29 simultaneously, then every sheet playing card is delivered to overlapping conveyer device;
Playing card are misplaced to stack and are delivered to turnover panel position by flow process 2, overlapping conveyer device 3 successively;
Flow process 3, high speed provide the instruction number board servomotor 23 break-off a bit of time after checking the counting having monitored 55 boards, guarantee to carry between two secondary boards and have a gap, instruction cache camera monitoring parts start to judge simultaneously, it is judged that be divided into both of which, are respectively
Pattern 1, correct board mode of movement, after the sample board picture that i.e. high-speed camera monitoring component is preset in photographing playing card (the generally first sheet playing card) picture and setting masterplate contrasts, both are consistent, now the turnover panel 52 in wrong board waste clearing device keeps being shelved in overlapping conveyer device 3 in the terminal of delivery track 31, and overlapping conveyer device 3 trump card material is via turnover panel 52 and crosses and ships board apparatus 51 and deliver to lifting device 4.Such as Fig. 4, shown in 6.
Pattern 2, incorrect card mode of movement, i.e. high-speed camera parts (intelligent high-speed camera 29) photograph playing card picture with set sample board picture preset in masterplate and contrast after, both are inconsistent, and before and after explanation, two secondary boards exist wrong board;Send three groups of instructions, one group of instruction is to send the instruction of low speed number board to several board apparatus 2, two groups of instructions are to driving structure to send door open command, controlling to turn over and leave the terminal of delivery track 31 in overlapping conveyer device 3 on the front end of turnover panel 52, three groups of instructions are to send to high-speed camera monitoring component (intelligent high-speed camera 29) again to take pictures and instruct with setting after sample board picture preset in masterplate contrasts;After playing card overlapped conveyer device 3 feeding terminal of mistake, inertia is folded in the stripping storehouse 53 dropped down onto below turnover panel 52, after correct working signal re-establishes, then automatically switches to previous mode 1.Such as Fig. 5, shown in 7.
Although preferred embodiment of the present utility model described in detail above, it is to be clearly understood that for a person skilled in the art, this utility model can have various modifications and variations.All any modification, equivalent substitution and improvement etc. made within spirit of the present utility model and principle, within should be included in protection domain of the present utility model.

Claims (6)

1. an all automatic poker sorting machine, including frame (1), it is sequentially provided with several board apparatus (2) along playing card conveying direction in frame, overlapping conveyer device (3), it is characterized in that: in overlapping conveyer device (3), the terminal of delivery track (31) is provided with wrong board waste clearing device (5), described wrong board waste clearing device (5) includes in order to the mistake that correct playing card transport to be shipped board apparatus (51), and it was located at the turnover panel (52) shipped between board apparatus (51) and overlapping conveyer device (3), this turnover panel (52) can be spun upside down by driving structure to drive, the lower section of described turnover panel (52) is provided with the stripping storehouse (53) accepting wrong board;When turning over and be shelved in overlapping conveyer device (3) in the terminal of delivery track (31) under the front end of turnover panel (52), described turnover panel (52) ships board apparatus (51) by crossing and overlapping conveyer device (3) links up, and makes the overlapped conveyer device of correct playing card (3) carry to send into described mistake afterwards by turnover panel (52) and ship board apparatus (51);The front end of turnover panel (52) is turned over and is left the terminal of delivery track (31) in overlapping conveyer device (3), described turnover panel (52) blocked ships board apparatus (51) and the conducting of overlapping conveyer device (3), and the overlapped conveyer device of the playing card (3) of mistake enter to after being delivered to terminal in the stripping storehouse (53) of turnover panel (52) lower section.
All automatic poker sorting machine the most according to claim 1, it is characterized in that: described overlapping conveyer device (3) is additionally provided with lifting device (4) below, described wrong board waste clearing device (5) is placed between overlapping conveyer device (3) and lifting device (4).
All automatic poker sorting machine the most according to claim 1 and 2, it is characterized in that: described turnover panel (52) is two rod-like members, left and right is spaced to be arranged in a rotary shaft (54), rod-like members can rotate with rotary shaft (54), simultaneously, two rod-like members are positioned at outside the left and right sides of the upper conveyor belt drive mechanism (32) in overlapping conveyer device (3) and lower conveyor belt drive mechanism (33), described driving structure function in the end of this rotary shaft (54) so that rotary shaft (54) can be driven to rotate around own axes.
All automatic poker sorting machine the most according to claim 3, it is characterized in that: described driving structure includes driving cylinder (55), drive rod (56), one end of drive rod (56) is fixed with rotary shaft (54), the other end of drive rod (56) is connected with driving cylinder (55) piston rod rotation, drives the cylinder body of cylinder (55) to be fixedly installed relative to frame (1).
All automatic poker sorting machine the most according to claim 3, it is characterized in that: described mistake ship board apparatus (51) for up and down to the feeding set to roller group structure, multiple roller (57) is installed in described rotary shaft (54), multiple rollers (57) are between two rod-like members, upper conveyor belt drive mechanism (32) in described overlapping conveyer device (3) extends to roller (57) position in described rotary shaft (54), and upper conveyor belt (322) is pressed on roller (57) by the end driven pulley (321) in upper conveyor belt drive mechanism (32).
All automatic poker sorting machine the most according to claim 3, it is characterized in that: described mistake ships board apparatus (51) for up and down to the V belt translation structure for conveying set, described rotary shaft (54) is lower belt shaft to the V belt translation structure for conveying middle front part set up and down.
CN201620070607.1U 2016-01-25 2016-01-25 Full -automatic cards sorting machine Withdrawn - After Issue CN205463248U (en)

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Application Number Priority Date Filing Date Title
CN201620070607.1U CN205463248U (en) 2016-01-25 2016-01-25 Full -automatic cards sorting machine

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Application Number Priority Date Filing Date Title
CN201620070607.1U CN205463248U (en) 2016-01-25 2016-01-25 Full -automatic cards sorting machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105537146A (en) * 2016-01-25 2016-05-04 宁波三A集团有限公司 Full-automatic playing card point division and detection machine and playing card point division and detection method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105537146A (en) * 2016-01-25 2016-05-04 宁波三A集团有限公司 Full-automatic playing card point division and detection machine and playing card point division and detection method

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Granted publication date: 20160817

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