CN205461645U - Special high -efficient desorption system of adsorbing of spraying waste gas - Google Patents
Special high -efficient desorption system of adsorbing of spraying waste gas Download PDFInfo
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- CN205461645U CN205461645U CN201620042877.1U CN201620042877U CN205461645U CN 205461645 U CN205461645 U CN 205461645U CN 201620042877 U CN201620042877 U CN 201620042877U CN 205461645 U CN205461645 U CN 205461645U
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Abstract
本实用新型涉及一种喷涂废气专用高效吸附脱附系统,包括高效前处理箱、高效蜂窝活性炭箱、离心风机、活性炭再生装置、电动阀和PLC控制柜;高效前处理箱的出气端通过管线及阀门组与高效蜂窝活性炭箱的进气端连接;离心风机通过管线及阀门组与所述高效蜂窝活性炭箱的出气端连接;再生装置通过第三管线及电动阀组与所述高效蜂窝活性炭箱连接; PLC控制柜与电动阀电性连接。本实用新型方案双重过滤去喷涂废气,既能有效去除漆雾,也可有效去除有机废气,采用高效蜂窝活性炭能够更好的吸附有机废气而且更换更方便,再生装置能够实现边吸附边脱附,大大增加蜂窝活性炭的使用寿命和更换周期,为企业节约后期运行成本,减少固废污染物。
The utility model relates to a high-efficiency adsorption and desorption system for spraying waste gas, which includes a high-efficiency pretreatment box, a high-efficiency honeycomb activated carbon box, a centrifugal fan, an activated carbon regeneration device, an electric valve and a PLC control cabinet; the gas outlet end of the high-efficiency pretreatment box passes through pipelines and The valve group is connected with the inlet end of the high-efficiency honeycomb activated carbon box; the centrifugal fan is connected with the gas outlet of the high-efficiency honeycomb activated carbon box through the pipeline and the valve group; the regeneration device is connected with the high-efficiency honeycomb activated carbon box through the third pipeline and the electric valve group ; The PLC control cabinet is electrically connected with the electric valve. The utility model has double filtration to remove spraying waste gas, which can effectively remove paint mist and organic waste gas. The use of high-efficiency honeycomb activated carbon can better absorb organic waste gas and is more convenient to replace. The regeneration device can realize adsorption while desorption. Greatly increase the service life and replacement cycle of honeycomb activated carbon, save the company's later operating costs and reduce solid waste pollutants.
Description
技术领域 technical field
本实用新型涉及一种废气处理系统,尤其涉及一种喷涂废气专用高效吸附脱附系统,属于废气处理技术领域。 The utility model relates to a waste gas treatment system, in particular to a special high-efficiency adsorption and desorption system for spraying waste gas, which belongs to the technical field of waste gas treatment.
背景技术 Background technique
涂废气多是喷漆车间中在喷漆等各个工艺过程中散发的含漆物、助剂等有机物的废气。喷涂废气含有对人体有害的苯类、酯类、酮类、非甲烷总烃、VOC等有机气体物质。喷涂废气如果不经处理,而直接排放不但危害人体健康,也影响周边的环境和空气质量。 Most of the paint exhaust gas is the exhaust gas containing paint, additives and other organic substances emitted during various processes such as painting in the paint spraying workshop. Spraying exhaust gas contains benzene, esters, ketones, non-methane total hydrocarbons, VOC and other organic gas substances that are harmful to the human body. If the spraying exhaust gas is not treated, it will not only endanger human health, but also affect the surrounding environment and air quality.
目前喷涂废气都是单一的活性炭吸附然后排放,利用活性炭吸附进行废气处理的装置存在活性炭吸附饱合后脱附难度大、废气处理效果差的问题,使用时需要频繁更换活性炭,费时费力,造成人工及成本的巨大浪费。同时,现有活性炭吸附脱附装置,活性炭纤维与吸附脱附室缝隙过大以及吸附脱附室空间过大,造成热量不必要的消耗,影响吸附脱附效果,在脱附后期,脱附室底部易积存水,影响吸附效果及吸附脱附室的使用寿命,这给使用者带来极大不便极损失。 At present, spraying exhaust gas is only adsorbed by activated carbon and then discharged. The device using activated carbon adsorption for exhaust gas treatment has the problems of difficult desorption after activated carbon adsorption is saturated, and poor exhaust gas treatment effect. Frequent replacement of activated carbon is required during use, which is time-consuming and laborious. and huge waste of cost. At the same time, in the existing activated carbon adsorption and desorption device, the gap between the activated carbon fiber and the adsorption and desorption chamber is too large and the space of the adsorption and desorption chamber is too large, resulting in unnecessary consumption of heat and affecting the effect of adsorption and desorption. Water is easy to accumulate at the bottom, which affects the adsorption effect and the service life of the adsorption and desorption chamber, which brings great inconvenience and loss to users.
实用新型内容 Utility model content
本实用新型要解决的技术问题是克服现有技术的不足,本实用新型提供一种喷涂废气专用高效吸附脱附系统,具有高效处理喷涂废气的功效,且能够边吸附边脱附,提高吸附效果,减少固废污染物。 The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art. The utility model provides a special high-efficiency adsorption and desorption system for spraying waste gas, which has the effect of efficiently treating spraying waste gas, and can desorb while adsorbing to improve the adsorption effect , to reduce solid waste pollutants.
为达到上述目的,本实用新型采用的技术方案是:一种喷涂废气专用高效吸附脱附系统,包括高效前处理箱、高效蜂窝活性炭箱、离心风机、用于将高效蜂窝活性炭箱内活性炭再生的再生装置、电动阀和PLC控制柜;所述高效前处理箱的出气端通过第一管线及阀门组与所述高效蜂窝活性炭箱的进气端连接;所述离心风机通过第二管线及阀门组与所述高效蜂窝活性炭箱的出气端连接;所述再生装置通过两组第三管线及电动阀组分别与所述高效蜂窝活性炭箱的活性炭出口和活性炭进口;所述PLC控制柜与所述电动阀电性连接。 In order to achieve the above purpose, the technical solution adopted by the utility model is: a special high-efficiency adsorption and desorption system for spraying waste gas, including a high-efficiency pre-treatment box, a high-efficiency honeycomb activated carbon box, a centrifugal fan, and a device for regenerating the activated carbon in the high-efficiency honeycomb activated carbon box. Regeneration device, electric valve and PLC control cabinet; the gas outlet end of the high-efficiency pretreatment box is connected to the inlet end of the high-efficiency honeycomb activated carbon box through the first pipeline and valve group; the centrifugal fan is connected through the second pipeline and valve group It is connected with the outlet end of the high-efficiency honeycomb activated carbon box; the regeneration device is respectively connected to the activated carbon outlet and the activated carbon inlet of the high-efficiency honeycomb activated carbon box through two groups of third pipelines and electric valve groups; the PLC control cabinet is connected to the electric The valve is electrically connected.
作为本实用新型进一步改进的,所述高效前处理箱、高效蜂窝活性炭箱和再生装置分别具有两组。 As a further improvement of the utility model, the high-efficiency pretreatment box, the high-efficiency honeycomb activated carbon box and the regeneration device have two groups respectively.
作为本实用新型进一步改进的,所述高效前处理箱包括箱体,所述箱体两侧相对面分别设有进气口、出气口,在所述箱体内从进气口至出气口依次设置有进气导流层、玻璃纤维过滤棉、齿轮放电式低温等离子体、第一挡水板、水喷淋光催化室、第二挡水板、蜂窝活性炭和出气导流层;在所述水喷淋光催化室上方设有喷淋组件。 As a further improvement of the utility model, the high-efficiency pretreatment box includes a box body, and the opposite sides of the box body are respectively provided with an air inlet and an air outlet, and the air inlet and the air outlet are arranged in sequence in the box. There are air intake guide layer, glass fiber filter cotton, gear discharge low temperature plasma, first water retaining plate, water spray photocatalytic chamber, second water retaining plate, honeycomb activated carbon and air outlet guide layer; A spray assembly is arranged above the spray photocatalysis chamber.
作为本实用新型进一步改进的,所述第三管线上还接有阻火器。 As a further improvement of the utility model, a flame arrester is also connected to the third pipeline.
作为本实用新型进一步改进的,所述再生装置包括催化床和混流床;所述催化床和混流床通过第四管线连接。 As a further improvement of the utility model, the regeneration device includes a catalytic bed and a mixed-flow bed; the catalytic bed and the mixed-flow bed are connected through a fourth pipeline.
由于上述技术方案的运用,本实用新型与现有技术相比具有下列优点: Due to the application of the above-mentioned technical solution, the utility model has the following advantages compared with the prior art:
本实用新型的喷涂废气专用高效吸附脱附系统,通过高效前处理箱、高效蜂窝活性炭箱双重过滤去喷涂废气,既能有效去除漆雾,也可有效去除喷涂废气中的苯类、酯类、酮类、非甲烷总烃、VOC等有机废气,采用高效蜂窝活性炭能够更好的吸附有机废气而且更换更方便,增加再生装置能够实现边吸附边脱附,大大增加蜂窝活性炭的使用寿命和更换周期,为企业节约后期运行成本,减少固废污染物。 The special high-efficiency adsorption and desorption system for spraying waste gas of the utility model can remove spraying waste gas through double filtration of high-efficiency pre-treatment box and high-efficiency honeycomb activated carbon box, which can not only effectively remove paint mist, but also effectively remove benzene, esters, For organic waste gases such as ketones, non-methane total hydrocarbons, VOC, etc., the use of high-efficiency honeycomb activated carbon can better absorb organic waste gas and make replacement more convenient. Adding a regeneration device can realize desorption while adsorbing, greatly increasing the service life and replacement cycle of honeycomb activated carbon , to save later operating costs for enterprises and reduce solid waste pollutants.
附图说明 Description of drawings
下面结合附图对本实用新型技术方案作进一步说明: Below in conjunction with accompanying drawing, technical solution of the utility model is further described:
附图1为本实用新型的喷涂废气专用高效吸附脱附系统的结构示意图; Accompanying drawing 1 is the structural representation of the special high-efficiency adsorption-desorption system for spraying waste gas of the present utility model;
附图2为本实用新型的高效前处理箱的结构示意图; Accompanying drawing 2 is the structural representation of the efficient pretreatment box of the utility model;
其中:1、高效前处理箱;2、高效蜂窝活性炭箱;3、离心风机;4、再生装置;5、电动阀;6、PLC控制柜;7、第一管线及阀门组;8、第二管线及阀门组;9、第三管线及电动阀组;11、箱体;12、进气口;13、出气口;14、进气导流层;15、玻璃纤维过滤棉;16、齿轮放电式低温等离子体;17、第一挡水板;18、水喷淋光催化室;19、第二挡水板;20、蜂窝活性炭;21出气导流层;22、阻火器;23、喷淋组件;41、催化床;42、混流床;43、第四管线。 Among them: 1. High-efficiency pre-treatment box; 2. High-efficiency honeycomb activated carbon box; 3. Centrifugal fan; 4. Regeneration device; 5. Electric valve; 6. PLC control cabinet; 7. The first pipeline and valve group; 8. The second Pipeline and valve group; 9. The third pipeline and electric valve group; 11. Box body; 12. Air inlet; 13. Air outlet; 14. Air inlet guide layer; 15. Glass fiber filter cotton; 16. Gear discharge Type low temperature plasma; 17. The first water retaining plate; 18. Water spray photocatalytic chamber; 19. The second water retaining plate; 20. Honeycomb activated carbon; Component; 41, catalytic bed; 42, mixed flow bed; 43, fourth pipeline.
具体实施方式 detailed description
下面结合附图及具体实施例对本实用新型作进一步的详细说明。 Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.
如附图1所示的本实用新型所述的一种喷涂废气专用高效吸附脱附系统,包括高效前处理箱1、高效蜂窝活性炭箱2、离心风机3、用于将活性炭箱内活性炭再生的再生装置4、电动阀5和PLC控制柜6;所述高效前处理箱1的出气端通过第一管线及阀门组7与所述高效蜂窝活性炭箱1的进气端连接;所述离心风机3通过第二管线及阀门组8与所述活性炭箱2的出气端连接;所述再生装置4通过两组第三管线及电动阀组9分别与所述高效蜂窝活性炭箱2的活性炭出口和活性炭进口;所述PLC控制柜6与所述电动阀5电性连接。 As shown in the accompanying drawing 1, a kind of high-efficiency adsorption and desorption system for spraying exhaust gas according to the utility model, including a high-efficiency pretreatment box 1, a high-efficiency honeycomb activated carbon box 2, a centrifugal fan 3, and a device for regenerating activated carbon in the activated carbon box Regenerating device 4, electric valve 5 and PLC control cabinet 6; The air outlet end of described high-efficiency pretreatment box 1 is connected with the inlet end of described high-efficiency honeycomb activated carbon box 1 through the first pipeline and valve group 7; The centrifugal blower 3 Connect with the gas outlet of the activated carbon box 2 through the second pipeline and the valve group 8; the regeneration device 4 is respectively connected with the activated carbon outlet and the activated carbon inlet of the high-efficiency honeycomb activated carbon box 2 through two groups of third pipelines and the electric valve group 9 ; The PLC control cabinet 6 is electrically connected to the electric valve 5 .
高效前处理箱1、高效蜂窝活性炭箱2和再生装置4分别具有两组,可更加快速高效的实现除去喷涂废气中的有机废气和异味物质之目的,脱附能力强, 提高了废气处理效果的同时延长了产品的使用寿命。 The high-efficiency pretreatment box 1, the high-efficiency honeycomb activated carbon box 2 and the regeneration device 4 have two groups respectively, which can achieve the purpose of removing organic waste gas and odor substances in the spraying waste gas more quickly and efficiently. The desorption ability is strong and the waste gas treatment effect is improved. At the same time prolong the service life of the product.
如附图2所示的,高效前处理箱1包括箱体11,所述箱体11两侧相对面分别设有进气口12、出气口13,在所述箱体11内从进气口12至出气口13依次设置有进气导流层14、玻璃纤维过滤棉15、齿轮放电式低温等离子体16、第一挡水板17、水喷淋光催化室18、第二挡水板19、蜂窝活性炭20和出气导流层21;在所述水喷淋光催化室18上方设有喷淋组件23。生产工艺中产生的有机废气首先经过进气导流层14让废气均匀的进入,玻璃纤维过滤棉15去除大的颗粒物,然后没有大颗粒物的废气进入齿轮放电式低温等离子体16破解有机废气分子链(大分子变小分子),接下来进入第一挡水板17,第一挡水板17具有防止后续的水汽进入低温等离子体16,再进入水喷淋光催化室18,光催化同样可以破解一些复杂的有机废气和低温等离子同时处理效果更好;通过喷淋组件23喷淋水一来可以去除有机废气中的颗粒物,还可以清除覆盖在光催化UV灯管上面的污染物),第二挡水板19同样防止水汽进入后端的蜂窝活性炭20,蜂窝活性炭20能够吸附一些残留的前端工艺无法处理的有机废气,最后出气导流层21把处理好的有机废气均匀的排放,高效前处理箱具有整体结构紧凑,占地面积小,设备运行成本低的特点,该组合净化机净化方式环保节能,废气净化效率高。 As shown in accompanying drawing 2, high-efficiency pretreatment box 1 comprises box body 11, and described box body 11 two sides opposite surfaces are respectively provided with air inlet 12, air outlet 13, and in described box body 11, from air inlet 12 to the air outlet 13 are provided with an air intake guide layer 14, a glass fiber filter cotton 15, a gear discharge low-temperature plasma 16, a first water retaining plate 17, a water spray photocatalytic chamber 18, and a second water retaining plate 19 , honeycomb activated carbon 20 and air outlet guide layer 21; a spray assembly 23 is provided above the water spray photocatalytic chamber 18. The organic waste gas generated in the production process first passes through the intake guide layer 14 to allow the waste gas to enter evenly, the glass fiber filter cotton 15 removes large particles, and then the waste gas without large particles enters the gear discharge low-temperature plasma 16 to break the molecular chain of the organic waste gas (Large molecules become smaller molecules), then enter the first water baffle 17, the first water baffle 17 can prevent subsequent water vapor from entering the low-temperature plasma 16, and then enter the water spray photocatalysis chamber 18, photocatalysis can also be cracked Some complicated organic waste gas and low-temperature plasma can be treated better at the same time; the particulate matter in the organic waste gas can be removed by spraying water through the spray assembly 23, and the pollutants covered on the photocatalytic UV lamp tube can also be removed), the second The water baffle 19 also prevents water vapor from entering the honeycomb activated carbon 20 at the rear end. The honeycomb activated carbon 20 can absorb some residual organic waste gas that cannot be treated by the front-end process. Finally, the air outlet guide layer 21 discharges the treated organic waste gas evenly, and the efficient pre-treatment box It has the characteristics of compact overall structure, small footprint, and low equipment operating cost. The purification method of the combined purifier is environmentally friendly and energy-saving, and the exhaust gas purification efficiency is high.
所述第三管线上还接有阻火器22,阻火器22能够防止催化床出来的热空气温度太高发生火灾 A flame arrester 22 is also connected to the third pipeline, and the flame arrester 22 can prevent the temperature of the hot air coming out of the catalytic bed from being too high to cause a fire
再生装置4包括催化床41和混流床42;所述催化床41和混流床42通过第四管线43连接,结构简单,活性炭再生效果好。 The regeneration device 4 includes a catalytic bed 41 and a mixed-flow bed 42; the catalytic bed 41 and the mixed-flow bed 42 are connected through a fourth pipeline 43, which has a simple structure and good regeneration effect of activated carbon.
以上仅是本实用新型的具体应用范例,对本实用新型的保护范围不构成任何限制。凡采用等同变换或者等效替换而形成的技术方案,均落在本实用新型权利保护范围之内。 The above are only specific application examples of the utility model, and do not constitute any limitation to the protection scope of the utility model. All technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111351157A (en) * | 2020-03-26 | 2020-06-30 | 山东大学 | A low temperature plasma recirculation air purification system and purification method |
| CN117511651A (en) * | 2023-12-05 | 2024-02-06 | 中粮工科(西安)国际工程有限公司 | A plasticizer removal device for walnut oil production and its deplasticization process |
| CN120550551A (en) * | 2025-07-31 | 2025-08-29 | 杭州澳兴纺塑有限公司 | Dyeing waste gas treatment device and method based on polyester-viscose dyed fabric processing |
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2016
- 2016-01-15 CN CN201620042877.1U patent/CN205461645U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111351157A (en) * | 2020-03-26 | 2020-06-30 | 山东大学 | A low temperature plasma recirculation air purification system and purification method |
| CN117511651A (en) * | 2023-12-05 | 2024-02-06 | 中粮工科(西安)国际工程有限公司 | A plasticizer removal device for walnut oil production and its deplasticization process |
| CN120550551A (en) * | 2025-07-31 | 2025-08-29 | 杭州澳兴纺塑有限公司 | Dyeing waste gas treatment device and method based on polyester-viscose dyed fabric processing |
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