CN205448747U - Cooling column heat transfer device of thermal power plant - Google Patents
Cooling column heat transfer device of thermal power plant Download PDFInfo
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Description
技术领域technical field
本实用新型涉及冷却塔制造领域,更具体地说,涉及一种火电厂冷水塔换热装置。The utility model relates to the field of cooling tower manufacturing, in particular to a heat exchange device for a cooling tower of a thermal power plant.
背景技术Background technique
火力发电厂的冷端系统包括凝汽器、真空泵、冷却塔、循环水泵及其供水管路。其作用是向凝汽器提供所需温度及流量的循环冷却水用以冷却主系统中做完功的乏汽,吸收乏汽的汽化潜热使其变成凝结水,从而完成循环;另一方面,也对凝汽器真空的形成与保持提供保证。其中,冷却塔工作性能的优劣,决定了进入凝汽器循环水进水温度的高低,它对机组,及至整个电厂安全经济运行有至关重要的影响。The cold end system of a thermal power plant includes a condenser, a vacuum pump, a cooling tower, a circulating water pump and its water supply pipeline. Its function is to provide circulating cooling water with the required temperature and flow rate to the condenser to cool the exhaust steam that has done work in the main system, and absorb the latent heat of vaporization of the exhaust steam to turn it into condensed water, thereby completing the cycle; on the other hand , It also provides guarantee for the formation and maintenance of condenser vacuum. Among them, the working performance of the cooling tower determines the temperature of the circulating water entering the condenser, which has a crucial impact on the safe and economical operation of the unit and the entire power plant.
随着全球能源形势的日益严峻,节能已成为各国能源政策的一大主题。国家发展和改革委员会在《节能中长期专项规划》中明确提出宏观节能目标是在2003年~2020年年平均节能率为3%,形成的节能能力为14亿吨标准煤。国家能源局、财政部关于开展燃煤电厂综合升级性能优化工作的通知,“十二五”期间,采用成熟可靠,经济适用的先进发电技术,对在役煤电机组进行综合升级性能优化。对已投运火力发电厂来说,在保证机组安全稳定运行的基础上,如何做到节能减排、提高机组运行经济性是火电厂最重要的工作。目前的节能技改工作主要集中在机、炉本体性能优化与转机变频性能优化两方面。很少有从冷端系统方面考虑问题,为响应国家节能减排的号召,降低企业的生产成本,提高企业的竞争力。With the increasingly severe global energy situation, energy conservation has become a major theme of energy policies in various countries. The National Development and Reform Commission clearly stated in the "Medium and Long-term Special Plan for Energy Conservation" that the macro energy conservation goal is to achieve an average annual energy conservation rate of 3% from 2003 to 2020, and the resulting energy conservation capacity will be 1.4 billion tons of standard coal. The National Energy Administration and the Ministry of Finance have issued a notice on the comprehensive upgrading and performance optimization of coal-fired power plants. During the "Twelfth Five-Year Plan" period, mature, reliable, economical and applicable advanced power generation technologies will be adopted to comprehensively upgrade and optimize the performance of coal-fired power plants in service. For thermal power plants that have been put into operation, on the basis of ensuring the safe and stable operation of the units, how to save energy, reduce emissions, and improve the operating economy of the units is the most important task for thermal power plants. The current energy-saving technical transformation work mainly focuses on the performance optimization of the machine and furnace body and the optimization of the frequency conversion performance of the turning machine. Few consider issues from the perspective of the cold-end system, in response to the national call for energy conservation and emission reduction, to reduce the production cost of enterprises and improve the competitiveness of enterprises.
目前火电厂自然通风逆流湿式冷却塔设计时采用“单区、一维、均风”模型,该模型与实际条件有一定偏差,使得冷却塔工作在设计状态下(即冷却能力达到100%时),理论上仍有近4℃的温降空间。本技术通过冷水塔换热装置三维优化布置系统,对冷却区域的动力场三维建模仿真模拟计算,依据计算结果重新布置冷水塔填料,强化换热性能,在原设计换热能力(100%)的基础上,使冷却塔换热效率提升不低于20%,使出塔水温再降低达到1.5~3℃。At present, the model of "single-zone, one-dimensional, uniform wind" is adopted in the design of natural ventilation counterflow wet cooling towers in thermal power plants. This model has a certain deviation from the actual conditions, so that the cooling tower works in the design state (that is, when the cooling capacity reaches 100%) , theoretically there is still room for a temperature drop of nearly 4°C. This technology uses the three-dimensional optimization layout system of the cooling tower heat exchange device to simulate the three-dimensional modeling and simulation calculation of the dynamic field in the cooling area. According to the calculation results, the filling of the cooling tower is rearranged to enhance the heat transfer performance. The original design heat transfer capacity (100%) On top of that, the heat transfer efficiency of the cooling tower is increased by no less than 20%, and the temperature of the tower water is further reduced to 1.5-3°C.
中国专利申请,申请号201210319829.9,公开日2013年1月9日,公开了超大型逆流式自然通风冷却塔工艺设计三维仿真计算方法,本发明公开了超大型逆流式自然通风冷却塔工艺设计三维仿真计算方法,包括:根据超大型冷却塔的工艺尺寸,建立所述超大型冷却塔的三维网格模型;计算所述超大型冷却塔的环境空气参数和冷却水参数,将参数导入预设的环境气象程序;在计算流体力学软件中读入所述三维网格模型,编译所述环境气象程序;指定水温标量的计算区域为传热传质区,设定控制参数;对所述计算域进行初始化,进行计算得到仿真计算结果。本发明运用的CFD技术可视化程度高、可扩展性强,提出的三维仿真计算方法可以得到在环境气象条件影响下,超大型逆流式自然通风冷却塔内外部的空气流场以及冷却塔的热力性能参数,评估电厂建筑对超大型自然通风冷却塔热力性能的影响。但本方案并没有针对不同区域的冷水塔换热装置对应不同区域喷水量进行调整,没有进行不均匀的针对性设置,并且没有根据动力场的实际情况将填料设置在不同区域,进行不等高度布置。Chinese patent application, application number 201210319829.9, published on January 9, 2013, discloses a three-dimensional simulation calculation method for the process design of a super-large counterflow natural ventilation cooling tower. The present invention discloses a three-dimensional simulation of the process design of a super-large counterflow natural ventilation cooling tower The calculation method includes: establishing a three-dimensional grid model of the super-large cooling tower according to the process size of the super-large cooling tower; calculating ambient air parameters and cooling water parameters of the super-large cooling tower, and importing the parameters into a preset environment Meteorological program; read in the three-dimensional grid model in the computational fluid dynamics software, compile the environmental meteorological program; designate the calculation area of the water temperature scalar as the heat and mass transfer area, and set the control parameters; initialize the calculation domain , to calculate the simulation results. The CFD technology used in the present invention has a high degree of visualization and strong scalability, and the proposed three-dimensional simulation calculation method can obtain the air flow field inside and outside the super-large counterflow natural ventilation cooling tower and the thermal performance of the cooling tower under the influence of environmental meteorological conditions parameters to assess the impact of power plant architecture on the thermal performance of very large natural draft cooling towers. However, this plan does not adjust the water spraying volume of the cooling tower heat exchange devices in different areas, does not make uneven targeted settings, and does not set the filler in different areas according to the actual situation of the power field. Highly furnished.
发明内容Contents of the invention
1.要解决的技术问题1. Technical problems to be solved
针对现有火电厂冷水塔换热技术中的一维设计、均匀进风的布置方式,冷却效果差,效率低。本实用新型提供了一种火电厂冷水塔换热装置。它采用的三维优化布置、风水匹配得当,冷却效果好,效率高。Aiming at the one-dimensional design and uniform air intake arrangement in the existing thermal power plant cooling tower heat exchange technology, the cooling effect is poor and the efficiency is low. The utility model provides a heat exchange device for a cooling water tower of a thermal power plant. It adopts three-dimensional optimized layout, proper Feng Shui matching, good cooling effect and high efficiency.
2.技术方案2. Technical solution
本实用新型的目的通过以下技术方案实现。The purpose of this utility model is achieved through the following technical solutions.
一种火电厂冷水塔换热装置,包括塔体,塔体的底部两侧分别设置有进风口,从底部依次向上为进风区、雨区、填料区和配水系统,所述的配水系统底部设置有喷口向下的若干喷嘴,所述的喷嘴不均匀设置于配水系统下方,配水系统下布置换热效果好的填料层。A cooling water tower heat exchange device in a thermal power plant, comprising a tower body, air inlets are respectively arranged on both sides of the bottom of the tower body, and from the bottom upwards are an air inlet area, a rain area, a filling area and a water distribution system, and the bottom of the water distribution system is A number of nozzles with downward spouts are arranged, and the nozzles are unevenly arranged under the water distribution system, and a packing layer with good heat exchange effect is arranged under the water distribution system.
更进一步的,所述的配水系统包括集水池、进水管和配水管,配水管不均匀设置,动力场大的部位配水管设置密集,配水管端头与底部的喷嘴连接。Furthermore, the water distribution system includes a sump, a water inlet pipe and a water distribution pipe. The water distribution pipes are unevenly arranged, and the water distribution pipes are densely arranged in the part with a large power field, and the ends of the water distribution pipes are connected to the nozzles at the bottom.
更进一步的,所述的喷嘴均匀口径,在动力场大的部位配水管设置密集,动力场小的部位配水管设置稀疏。Further, the nozzles have a uniform diameter, and the water distribution pipes are densely arranged in the part with a large power field, and the water distribution pipes are arranged sparsely in a part with a small power field.
更进一步的,所述的喷嘴口径为20-36mm。Furthermore, the diameter of the nozzle is 20-36mm.
更进一步的,所述的填料区包括填料支架和填料,填料设置于填料支架,填料高度不均匀设置,动力场大的部位填料高度高,动力场小的部位填料高度低。Furthermore, the packing area includes a packing support and a packing, and the packing is arranged on the packing support, and the packing height is unevenly arranged, and the packing height is high at a position with a large dynamic field, and the packing height is low at a position with a small dynamic field.
更进一步的,所述的填料高度为0.5m-2.0m。Furthermore, the height of the packing is 0.5m-2.0m.
一种基于上述的一种火电厂冷水塔换热装置的三维优化布置方法,步骤如下:A three-dimensional optimal layout method based on the above-mentioned cooling tower heat exchange device of a thermal power plant, the steps are as follows:
(1)采集冷水塔原有的设计参数,包括塔体设计参数和气象参数;(1) Collect the original design parameters of the cooling tower, including tower body design parameters and meteorological parameters;
(2)采集冷水塔实际运行状况参数;(2) Collect the actual operating status parameters of the cooling tower;
(3)采用Fulent软件平台,运用CFD,即计算流体动力学的方法,输入步骤(1)和步骤(2)的参数,对冷却塔进行建模,建模以冷却塔底中心为原点,半径500m、高900m的空间为计算域,网格化后生成1000万-1500万个计算点,通过计算得到塔内湿空气与循环水的速度场、温度场、压力场、湿度场和动力场;(3) Using the Fulent software platform, using CFD, that is, the method of computational fluid dynamics, input the parameters of step (1) and step (2) to model the cooling tower, the modeling takes the center of the cooling tower bottom as the origin, and the radius The space with a height of 500m and a height of 900m is the calculation domain. After gridding, 10-15 million calculation points are generated, and the velocity field, temperature field, pressure field, humidity field and dynamic field of the humid air and circulating water in the tower are obtained through calculation;
(4)依据计算结果,计算出循环水出塔水温最优值状态对应的配水与填料布置方案,确定冷水塔进水不同区域喷嘴口径和填料布置高度。(4) Based on the calculation results, calculate the water distribution and packing arrangement scheme corresponding to the optimal value of the circulating water outlet water temperature state, and determine the nozzle diameter and packing arrangement height in different areas of the cooling water tower inlet.
更进一步的,所述的步骤(1)中塔体设计参数为塔型、淋水面积、塔总高、进风口高、喉部直径、顶部直径、设计进塔水量、设计循环水进/出水温、全年平均进塔量、年平均出塔量、冷却塔设计温降,气象参数为:当地大气压、空气干球温度、空气相对湿度。Furthermore, the design parameters of the tower body in the step (1) are tower type, water spraying area, total tower height, air inlet height, throat diameter, top diameter, design water volume entering the tower, design circulating water inlet/outlet Water temperature, annual average tower intake, annual average tower output, cooling tower design temperature drop, and meteorological parameters are: local atmospheric pressure, air dry bulb temperature, and air relative humidity.
更进一步的,步骤(2)中冷水塔实际运行状况参数包括循环水量、进水温度、出水温度、气温。Furthermore, the parameters of the actual operating condition of the cooling tower in step (2) include circulating water volume, inlet water temperature, outlet water temperature, and air temperature.
更进一步的,所述的对应湿空气与循环水的动力场大的区域喷嘴口径大和填料布置高度高,湿空气与循环水的动力场小的区域喷嘴口径小、填料布置高度低。Furthermore, the area corresponding to the large dynamic field of the humid air and circulating water has a large nozzle diameter and a high height of the packing arrangement, and the area where the dynamic field of the humid air and circulating water is small has a small nozzle diameter and a low packing arrangement height.
3.有益效果3. Beneficial effect
相比于现有技术,本实用新型的优点在于:Compared with the prior art, the utility model has the advantages of:
(1)本冷却塔采用了具有针对性的布置方式,针对塔内空气动力场的分布,进行喷嘴和填料的优化配置,配置针对性好,成本低,冷却效果好;(1) The cooling tower adopts a targeted layout method, and optimizes the configuration of nozzles and fillers according to the distribution of the aerodynamic field in the tower. The configuration is well targeted, low in cost, and has a good cooling effect;
(2)本冷却塔采用了具有针对性的布置方式,通过不同的动力场设置,针对喷嘴大小进行调整,更大的优化了喷嘴的配置,减少了喷嘴设置的成本;(2) The cooling tower adopts a targeted layout method, and adjusts the size of the nozzle through different power field settings, which optimizes the configuration of the nozzle and reduces the cost of nozzle setting;
(3)本冷却塔针对不同动力场下的情况,针对配水管进行了有效的分布,可视性好,配置针对喷嘴的密集程度对应,效率高;(3) The cooling tower is effectively distributed for the water distribution pipes under different dynamic fields, with good visibility, and the configuration corresponds to the density of the nozzles, and the efficiency is high;
(4)本设计方案中基于原冷水塔直接进行改造,针对原塔的效率不高之处针对性改造,改造部位少,成本低,速度快;(4) In this design scheme, direct transformation is carried out based on the original cooling water tower, and targeted transformation is aimed at the low efficiency of the original tower, with fewer transformation parts, low cost and high speed;
(5)充分利用冷却塔在三个区域即、雨区、填料区和配水区不同的冷却效率,重点针对填料区进行改造,改造成本低,效果好;(5) Make full use of the different cooling efficiencies of the cooling tower in the three areas, namely, the rain area, the filling area and the water distribution area, and focus on the transformation of the filling area. The transformation cost is low and the effect is good;
(6)通过对冷水塔换热装置三维优化布置,使得换热装置内的风与水交换更为匹配,充分发挥了原进塔空气的换热能力,优化效果好,不影响原塔的功效;(6) Through the three-dimensional optimized arrangement of the heat exchange device of the cooling water tower, the wind and water exchange in the heat exchange device are more matched, and the heat exchange capacity of the original air entering the tower is fully utilized, the optimization effect is good, and the efficacy of the original tower is not affected ;
(7)出塔空气吸热量的上升,使出塔空气密度减小,由此加大了冷却塔内外空气的密度差,并最终使冷却塔的进塔空气量增大,使得冷却效率高;(7) The increase in heat absorption of the air out of the tower reduces the density of the air out of the tower, thereby increasing the density difference between the inside and outside of the cooling tower, and finally increasing the amount of air entering the cooling tower, making the cooling efficiency high ;
(8)出塔空气的动能使其具有携带能力:其相对湿度可以超过100%,即空气呈过饱和状态;充分利用了空气的动力,冷却效率高好;(8) The kinetic energy of the air coming out of the tower makes it have carrying capacity: its relative humidity can exceed 100%, that is, the air is in a supersaturated state; the power of the air is fully utilized, and the cooling efficiency is high;
(9)以600MW机组配套的9000m2冷却塔为例,按常规设计状态进行改造后,换热装置效率可以提高20%以上,可以降低出冷水塔换热水温1.8℃以上;(9) Taking the 9000m 2 cooling tower supporting the 600MW unit as an example, after the transformation according to the conventional design state, the efficiency of the heat exchange device can be increased by more than 20%, and the temperature of the water exchanged by the cooling water tower can be reduced by more than 1.8°C;
(10)改造后可以影响发电机凝汽器真空0.75kPa,相当于影响机组发电煤耗近2g/kW.h。每年可以节约标煤5280吨,减排CO2不小于13728吨,由此产生的碳排放交易额为70万元。企业经济效益与社会环保效益都十分显著,投资一般在1年到1.5年可以回收成本。(10) After the transformation, the vacuum of the condenser of the generator can be affected by 0.75kPa, which is equivalent to affecting the coal consumption of the unit for power generation by nearly 2g/kW.h. It can save 5,280 tons of standard coal every year, reduce CO 2 emissions by no less than 13,728 tons, and generate a carbon emission trading value of 700,000 yuan. The economic benefits of the enterprise and the social environmental protection benefits are very significant, and the investment can generally recover the cost within 1 to 1.5 years.
附图说明Description of drawings
图1为冷水塔内部结构图;Fig. 1 is the internal structure diagram of cooling water tower;
图2为冷却塔实际进风状态;Figure 2 is the actual air intake state of the cooling tower;
图3位进口气流矢量;Figure 3-bit inlet airflow vector;
图4填料上表面空气流速分布;Figure 4 The distribution of air velocity on the upper surface of the filler;
图5优化前填料顶部空气温度分布;Figure 5 optimizes the air temperature distribution at the top of the filler;
图6优化后填料顶部空气温度分布。Figure 6. The air temperature distribution at the top of the packing after optimization.
附图标号:Figure number:
1、进风区;2、雨区;3、填料区;4、配水系统;5、喷嘴;6、进风口。1. Air inlet area; 2. Rain area; 3. Filling area; 4. Water distribution system; 5. Nozzle; 6. Air inlet.
具体实施方式detailed description
下面结合说明书附图和具体的实施例,对本实用新型作详细描述。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
目前火电厂自然通风逆流湿式冷却塔设计时采用“单区、一维、均风”模型,该模型与实际条件有一定偏差,使得冷却塔工作在设计状态下(即冷却能力达到100%时),理论上仍有近4℃的温降空间,虽然各科研机构都在探索提高冷水塔换热效率的措施,但是要接近理论利用值仍然有很大差距。本实用新型提供了一种火电厂冷水塔换热装置,以及通过三维优化布置冷水塔的系统,它可以实现接近理论利用值的距离,把冷水塔换热装置效率最大限度的发挥出来。At present, the model of "single-zone, one-dimensional, uniform wind" is adopted in the design of natural ventilation counterflow wet cooling towers in thermal power plants. This model has a certain deviation from the actual conditions, so that the cooling tower works in the design state (that is, when the cooling capacity reaches 100%) In theory, there is still room for a temperature drop of nearly 4°C. Although various scientific research institutions are exploring measures to improve the heat exchange efficiency of cooling towers, there is still a big gap to approach the theoretical utilization value. The utility model provides a thermal power plant cooling tower heat exchange device and a system for arranging the cooling tower through three-dimensional optimization, which can realize a distance close to the theoretical utilization value and maximize the efficiency of the cooling tower heat exchange device.
表1冷却塔出塔水温增加1℃对机组经济性的影响Table 1 Effect of 1°C increase in outlet water temperature of the cooling tower on the economics of the unit
上表可知,冷却塔出塔水温增加1℃对机组的损耗巨大。It can be seen from the above table that the loss of the unit will be huge if the cooling tower outlet water temperature increases by 1°C.
本发明是建立于常规的冷水塔换热装置设计时都认为塔内的风是一维、均匀的,The present invention is based on the fact that the wind in the tower is considered to be one-dimensional and uniform when designing the conventional cooling tower heat exchange device.
常规方法所以对化热装置配水时要求均匀布水,方案如下:The conventional method requires even distribution of water when distributing water to the heating device. The scheme is as follows:
一维:在x-y-z直角系或r-θ-z柱座标系中,各计算参量只考虑“z”方向的的变化,而认为“x”、“y”或“r”、“θ”方向无影响。One-dimensional: In the x-y-z rectangular system or r-θ-z cylindrical coordinate system, each calculation parameter only considers the change in the "z" direction, and considers the "x", "y" or "r", "θ" direction no effect.
均风:冷却空气从冷却塔的底部(沿半径方向非常均匀地)向塔顶方向吹。Uniform air: cooling air blows from the bottom of the cooling tower (very evenly along the radius) to the top of the tower.
冷却塔的配水:正因为设计时认为塔内的风是一维、均匀的,所以在配水时要求均匀布水。这也就是目前看到的冷却塔填料等高布置、均匀布水的原因。Water distribution of the cooling tower: Just because the wind in the tower is considered to be one-dimensional and uniform during design, it is required to distribute water evenly during water distribution. This is the reason why the cooling tower packing is arranged at the same height and the water is evenly distributed.
双区配水:由于考虑到北方冬季气温太低,单泵运行水量在外区分布太小而会造成冷却塔外围填料结冰,从而采用所谓的双区配水――冬季单泵运行时,关闭内区配水门,循环水只在外区进入填料。值得注意的是这种设计虽然是针对北方气候而为,但目前南方地区的冷却塔也无一例外地采用相同结构――相同的设计软件。Dual-zone water distribution: Considering that the temperature in winter in the north is too low, the distribution of single-pump operating water in the outer zone is too small, which will cause the outer packing of the cooling tower to freeze, so the so-called dual-zone water distribution is adopted-when the single pump is running in winter, the inner zone is closed With the water distribution gate, the circulating water only enters the packing in the outer area. It is worth noting that although this design is for the northern climate, the current cooling towers in the southern region use the same structure without exception-the same design software.
正因为从设计开始就进行了这样的假设,所以传统冷却塔的设计与强化换热改造均从更均匀地配水方面着手。西安热工研究院、山东电科院、西安交通大学等单位于2001年做过联合课题――研究配水不均对冷却塔性能的影响及其计算方法。Because of this assumption from the beginning of the design, the design and heat transfer enhancement of traditional cooling towers start from the aspect of more uniform water distribution. Xi'an Thermal Engineering Research Institute, Shandong Electric Power Research Institute, Xi'an Jiaotong University and other units did a joint project in 2001 - to study the influence of uneven water distribution on the performance of cooling towers and its calculation method.
课题研究的结论为:The conclusions of the study are:
(1)冷却塔换热性能与水分布的均匀程度有关,而与环境参数及水力负荷基本无关。(1) The heat transfer performance of the cooling tower is related to the uniformity of water distribution, but basically has nothing to do with the environmental parameters and hydraulic load.
(2)水分布均匀度系数由1(分布均匀)下降至0.75(很不均匀),将影响冷却塔出塔水温达4℃。(2) The water distribution uniformity coefficient drops from 1 (uniform distribution) to 0.75 (very uneven), which will affect the water temperature of the cooling tower to 4°C.
表2传统方法对冷却塔改造前后热力试验结果汇总表Table 2 Summary of thermal test results before and after cooling tower transformation by traditional methods
备注:从上表可清楚看出:传统方法冷却塔改造后的冷却能力提升一般不会超过10%。Remarks: It can be clearly seen from the above table that the cooling capacity improvement of the traditional method cooling tower generally does not exceed 10%.
这也就是目前看到的冷却塔填料等高布置、均匀布水的原因。正因为从设计开始就进行了这样的假设,所以传统冷却塔的一维设计与三维强化换热均从更均匀地配水方面着手设计。许多研究机构就冷水塔配水不均对冷却塔性能的影响进行过计算和研究。发现冷却塔换热性能与水分布的均匀程度有关,而与环境参数及水力负荷基本无关。水分布均匀度系数由1(分布均匀)下降至0.75(很不均匀),将影响冷却塔出塔水温达4℃。正因为从对冷水塔换热装置一维设计,使得冷水塔在实际换热过程中,换热效率没有充分发挥。本实用新型技术从依据述试验研究结论,从冷水塔换热装置三维优化设计入手,通过三维仿真模拟计算,根据模拟计算出来换热动力场实际情况,重新设计换热装置。This is the reason why the cooling tower packing is arranged at the same height and the water is evenly distributed. Because of such an assumption from the beginning of the design, the one-dimensional design and three-dimensional enhanced heat transfer of traditional cooling towers are designed from the aspect of more uniform water distribution. Many research institutions have conducted calculations and studies on the influence of uneven distribution of water in cooling towers on the performance of cooling towers. It is found that the heat transfer performance of the cooling tower is related to the uniformity of water distribution, but basically independent of the environmental parameters and hydraulic load. The water distribution uniformity coefficient drops from 1 (uniform distribution) to 0.75 (very uneven), which will affect the cooling tower water temperature up to 4 °C. It is precisely because of the one-dimensional design of the heat exchange device of the cooling water tower that the heat exchange efficiency of the cooling water tower is not fully utilized in the actual heat exchange process. The technology of the utility model starts from the three-dimensional optimization design of the cooling tower heat exchange device based on the above experimental research conclusions, and redesigns the heat exchange device through the three-dimensional simulation calculation and the actual situation of the heat exchange dynamic field calculated according to the simulation.
如图1所示,本方案的一种火电厂冷水塔换热装置,包括塔体,塔体的底部两侧分别设置有进风口6,从底部依次向上为进风区1、雨区2、填料区3和配水系统4,所述的配水系统4底部设置有喷口向下的若干喷嘴5,所述的喷嘴5不均匀设置于配水系统4下方。所述的配水系统4包括集水池、进水管和配水管,配水管不均匀设置,动力场大的部位配水管设置密集,配水管端头与底部的喷嘴5连接。所述的喷嘴5均匀口径,在动力场大的部位配水管设置密集,动力场小的部位配水管设置稀疏。所述的填料区3包括填料支架和填料,填料设置于填料支架,填料高度不均匀设置,动力场大的部位填料高度高,动力场小的部位填料高度低,填料高度为0.5m-5m。冷却塔的三个传热区的主要传热效果为,配水区10%,填料区70%,雨区20%。As shown in Figure 1, a heat exchange device for a cooling water tower in a thermal power plant includes a tower body. Air inlets 6 are respectively arranged on both sides of the bottom of the tower body. The filling area 3 and the water distribution system 4 , the bottom of the water distribution system 4 is provided with a number of nozzles 5 with nozzles facing downwards, and the nozzles 5 are unevenly arranged under the water distribution system 4 . The water distribution system 4 includes a sump, a water inlet pipe, and a water distribution pipe. The water distribution pipes are arranged unevenly, and the water distribution pipes are densely arranged in places where the power field is large, and the ends of the water distribution pipes are connected to the nozzles 5 at the bottom. The nozzles 5 have a uniform caliber, and the water distribution pipes are densely arranged in the part with a large power field, and the water distribution pipes are arranged sparsely in a part with a small power field. The filler area 3 includes a filler bracket and a filler, the filler is arranged on the filler bracket, and the filler height is unevenly arranged, the filler height is high at a position with a large dynamic field, and the filler height is low at a position with a small dynamic field, and the filler height is 0.5m-5m. The main heat transfer effect of the three heat transfer areas of the cooling tower is 10% in the water distribution area, 70% in the fill area, and 20% in the rain area.
如图2-6所示,图2为冷却塔实际进风状态;图3位进口气流矢量;图4填料上表面空气流速分布;图5优化前填料顶部空气温度分布;图6优化后填料顶部空气温度分布,合理布置塔换热配水系统和填料布置。As shown in Figure 2-6, Figure 2 is the actual air intake state of the cooling tower; Figure 3 is the inlet airflow vector; Figure 4 is the air velocity distribution on the upper surface of the filler; Figure 5 is the air temperature distribution at the top of the filler before optimization; Figure 6 is the top of the filler after optimization Air temperature distribution, reasonable arrangement of tower heat exchange water distribution system and packing arrangement.
本发明从对冷水塔换热装置三维优化设计入手,通过三维仿真模拟计算,根据模拟计算出来换热动力场实际情况,重新设计换热装置,合理布置塔换热配水和填料布置,使得换热装置内的风与水交换更为匹配,充分发挥了原进塔空气的换热能力;出塔空气吸热量的上升,使出塔空气密度减小,由此加大了冷却塔内外空气的密度差,并最终使冷却塔的进塔空气量增大;出塔空气的动能使其具有携带能力,换热装置效率较一维设计提高20%以上。The present invention starts from the three-dimensional optimization design of the heat exchange device of the cooling water tower, through three-dimensional simulation calculation, according to the actual situation of the heat exchange dynamic field calculated by the simulation, redesigns the heat exchange device, and rationally arranges the tower heat exchange water distribution and packing arrangement, so that the heat exchange The wind and water exchange in the device are more matched, and the heat exchange capacity of the original air entering the tower is fully utilized; the increase in the heat absorption of the air leaving the tower reduces the density of the air leaving the tower, thereby increasing the heat exchange capacity of the air inside and outside the cooling tower. The difference in density will eventually increase the amount of air entering the cooling tower; the kinetic energy of the air leaving the tower has the carrying capacity, and the efficiency of the heat exchange device is increased by more than 20% compared with the one-dimensional design.
本发明使用于火力发电厂自然通风冷水塔节能改造所属领域或者其它行业有自然通风冷水塔的直接应用的技术领域。The invention is used in the field of energy-saving transformation of natural ventilation cooling water towers of thermal power plants or the technical field of direct application of natural ventilation cooling water towers in other industries.
一种所述的一种火电厂冷水塔换热装置的三维优化布置方法,步骤如下:A method for three-dimensional optimal layout of a thermal power plant cooling tower heat exchange device, the steps are as follows:
(1)采集冷水塔原有的设计参数,包括塔体设计参数和气象参数;塔体设计参数为塔型、塔型为双曲线自然通风逆流式,淋水面积、塔总高、进风口高、喉部直径、顶部直径、设计进塔水量、设计循环水进/出水温、全年平均进塔量、年平均出塔量、冷却塔设计温降,气象参数为:当地大气压、空气干球温度、空气相对湿度。(1) Collect the original design parameters of the cooling tower, including tower body design parameters and meteorological parameters; Throat diameter, top diameter, design inlet water volume, design circulating water inlet/outlet temperature, annual average tower inlet volume, annual average tower outlet volume, cooling tower design temperature drop, meteorological parameters are: local atmospheric pressure, air dry bulb temperature ,relative humidity.
(2)采集冷水塔实际运行状况参数;包括循环水量、进水温度、出水温度、气温。(2) Collect the actual operating status parameters of the cooling tower; including circulating water volume, inlet water temperature, outlet water temperature, and air temperature.
(3)采用Fulent软件平台,运用CFD计算流体动力学的方法,输入步骤(1)和步骤(2)的参数,对冷却塔进行建模,建模以冷却塔底中心为原点,半径500m、高900m的空间为计算域,网格化后生成1000万-1500万个计算点,通过计算得到塔内湿空气与循环水的速度场、温度场、压力场、湿度场和动力场;(3) Adopt the Fulent software platform, use the method of CFD computational fluid dynamics, input the parameters of step (1) and step (2), carry out the modeling to the cooling tower, the modeling takes the center of the bottom of the cooling tower as the origin, the radius is 500m, The space with a height of 900m is the calculation domain. After gridding, 10-15 million calculation points are generated, and the velocity field, temperature field, pressure field, humidity field and dynamic field of the humid air and circulating water in the tower are obtained through calculation;
(4)依据计算结果,冷水塔内对冷却风换热装置与循环水按湿空气冷却能力进行配置,找到循环水出塔水温最优值状态对应的配水与填料布置方案,计算出循环水出塔水温最优值状态对应的配水与填料布置方案,确定冷水塔进水不同区域喷嘴口径和填料布置高度。所述的对应湿空气与循环水的动力场大的区域喷嘴口径大和填料布置高度高,湿空气与循环水的动力场小的区域喷嘴口径小、填料布置高度低。(4) According to the calculation results, the cooling air heat exchange device and circulating water in the cooling tower are configured according to the cooling capacity of the humid air, and the water distribution and packing arrangement scheme corresponding to the optimal value of the water temperature of the circulating water out of the tower is found, and the circulating water outflow is calculated. The water distribution and packing layout plan corresponding to the optimal value of the water temperature in the tower determines the nozzle diameter and packing layout height in different areas of the cooling water tower. The area corresponding to the large dynamic field of the humid air and circulating water has a large nozzle diameter and a high height of the packing arrangement, and the area where the dynamic field of the humid air and circulating water is small has a small nozzle diameter and a low packing arrangement height.
图5和6为三维优化设计布置前后温度分布模拟图,从图可以看出,优化前冷水塔换热装置内部温度分布非常不均匀,冷水塔进水热量不能很好的被带走。优化后优化前冷水塔换热装置内部温度分布相对均匀多了,冷水塔进水热量带走相对多了,换热效率提高了很多。Figures 5 and 6 are the temperature distribution simulation diagrams before and after the three-dimensional optimization design layout. It can be seen from the figures that the internal temperature distribution of the cooling tower heat exchange device before optimization is very uneven, and the heat of the cooling water tower cannot be well taken away. After optimization, the internal temperature distribution of the cooling tower heat exchange device before optimization is relatively more uniform, the cooling tower water intake heat is relatively more removed, and the heat exchange efficiency is greatly improved.
本实施例设置进水温度为36.2℃,改造前的出水温度为27.1℃,改造后为25.2℃,比原先降低1.9℃。In this embodiment, the inlet water temperature is set to 36.2°C, the outlet water temperature is 27.1°C before transformation, and 25.2°C after transformation, which is 1.9°C lower than before.
三维优化布置方法的特点:Features of the 3D optimization layout method:
(1)通过对换热装置三维优化设计计算,重新布置换热装置,充分发挥了原进塔空气的换热能力;(1) Through the three-dimensional optimization design calculation of the heat exchange device, the heat exchange device is rearranged to give full play to the heat exchange capacity of the original air entering the tower;
(2)三维优化布置使得换热装置热交换动力场趋于均匀,出塔空气吸热量的上升,使出塔空气密度减小,由此加大了冷却塔内外空气的密度差,并最终使冷却塔的进塔空气量增大;(2) The three-dimensional optimized layout makes the heat exchange dynamic field of the heat exchange device tend to be uniform, and the heat absorption of the air leaving the tower increases, which reduces the density of the air leaving the tower, thereby increasing the density difference between the inside and outside of the cooling tower, and finally Increase the amount of air entering the cooling tower;
(3)三维优化布置使得出塔空气的动能使其具有携带能力:其相对湿度可以超过100%,即空气呈过饱和状态;(3) The three-dimensional optimized layout makes the kinetic energy of the air out of the tower make it have carrying capacity: its relative humidity can exceed 100%, that is, the air is in a supersaturated state;
(4)换热装置三维优化设计技术的性能优化目标为在设计换热能力(100%)的基础上,使冷却塔换热效率提升不低于20%,即达到设计值的120%以上,使出塔水温降低达到1.5~3℃。(4) The performance optimization goal of the three-dimensional optimization design technology of the heat exchange device is to increase the heat exchange efficiency of the cooling tower by no less than 20% on the basis of the design heat exchange capacity (100%), that is, to reach more than 120% of the design value, Make tower water temperature drop to 1.5 ~ 3 ℃.
三维优化布置方法改造冷水塔试验比较Experimental Comparison of Retrofitting Cooling Towers with 3D Optimal Arrangement Method
热效率为设计值的效率,采用以三维优化设计方法的冷却塔改造,其冷却能力的提升均超过20%。与传统“均匀配水”相比有较为明显的提高,冷却塔平均出水温度下降均在2度以上。The thermal efficiency is the efficiency of the design value, and the cooling tower transformation using the three-dimensional optimization design method can increase the cooling capacity by more than 20%. Compared with the traditional "uniform water distribution", it has been significantly improved, and the average outlet water temperature of the cooling tower has dropped by more than 2 degrees.
实施例2Example 2
实施例2基本与实施例1相同,不同之处在于,所述的喷嘴5口径为不等大小的口径,口径为20-36mm。对喷嘴内部喷管口径进行调整,分布设计为d=25、27、28、30mm等几种口径,动力场大、填料高度高的部位采用大口径喷管,动力场小、填料高度低的部位采用小口径喷管。设置更加具有针对性,效率高、成本低。对应的淋雨密度,ρ为5000-13000kg/(m2·h),对应ρ15000kg/(m2·h)使用25mm口径喷嘴,对应ρ2为13000kg/(m2·h)使用相应30mm口径,并且密度为5000k/(m2·h)对应密度的(252/5000)/(302/13000)≈1.8倍。Embodiment 2 is basically the same as Embodiment 1, except that the nozzles 5 have calibers of different sizes, and the calibers are 20-36mm. Adjust the caliber of the nozzle inside the nozzle, and design the distribution as several calibers such as d=25, 27, 28, and 30mm. The part with a large dynamic field and high packing height adopts a large-caliber nozzle, and the part with a small dynamic field and low packing height Use a small diameter nozzle. The settings are more targeted, with high efficiency and low cost. Corresponding rain density, ρ is 5000-13000kg/(m2 h), corresponding to ρ 1 5000kg/(m2 h) using a 25mm caliber nozzle, corresponding to ρ 2 being 13000kg/(m2 h) using a corresponding 30mm caliber, and A density of 5000k/(m2·h) corresponds to (25 2 /5000)/(30 2 /13000) ≈ 1.8 times the density.
实施例3Example 3
实施例3基本与实施例1相同,对冷水塔填料采用不等高布置,动力场大的部位增加填料高度,动力场小的部位减少填料高度,如60万机组9000m2冷水塔填料布置最高处h=2米,最低处0.5米。塔内的风速s=1.0-4.0m/s,对应的调料高度为对应速度的0.5倍,即h=s*0.5。Embodiment 3 is basically the same as Embodiment 1. The cooling tower packing is arranged at different heights. The part with a large dynamic field increases the height of the packing, and the part with a small dynamic field reduces the height of the packing. h=2 meters, the lowest point is 0.5 meters. The wind speed in the tower is s=1.0-4.0m/s, and the corresponding seasoning height is 0.5 times of the corresponding speed, namely h=s*0.5.
实施例4Example 4
以600MW机组配套的9000m2冷却塔为例,采用本技术对冷水塔换热装置进行三维优化布置系统后,比较常规设计状态进行改造后,可降低出塔水温2℃左右;影响机组真空0.75kPa;相当于影响机组发电煤耗近2g/kW.h。年节约标煤5280吨,减排CO2不小于13728吨,由此产生的碳排放交易额为70万元,企业经济效益与社会环保效益都十分显著,投资1年到1.5年可以回收本。Taking the 9000m 2 cooling tower supporting the 600MW unit as an example, after adopting this technology to carry out the three-dimensional optimization arrangement system of the cooling tower heat exchange device, after the transformation compared with the conventional design state, the water temperature of the tower can be reduced by about 2°C; the vacuum of the unit is affected by 0.75kPa ; It is equivalent to affecting the coal consumption of generating units by nearly 2g/kW.h. The annual saving of standard coal is 5,280 tons, and the reduction of CO2 emissions is not less than 13,728 tons. The resulting carbon emission trading volume is 700,000 yuan. The economic and social environmental benefits of the enterprise are very significant. The investment can be recovered in 1 to 1.5 years.
以上示意性地对本发明创造及其实施方式进行了描述,该描述没有限制性,在不背离本发明的精神或者基本特征的情况下,能够以其他的具体形式实现本发明。附图中所示的也只是本发明创造的实施方式之一,实际的结构并不局限于此,权利要求中的任何附图标记不应限制所涉及的权利要求。所以,如果本领域的普通技术人员受其启示,在不脱离本创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本专利的保护范围。此外,“包括”一词不排除其他元件或步骤,在元件前的“一个”一词不排除包括“多个”该元件。产品权利要求中陈述的多个元件也可以由一个元件通过软件或者硬件来实现。第一,第二等词语用来表示名称,而并不表示任何特定的顺序。The above has schematically described the invention and its implementation. The description is not restrictive, and the invention can be realized in other specific forms without departing from the spirit or basic features of the invention. What is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto, and any reference signs in the claims shall not limit the related claims. Therefore, if a person of ordinary skill in the art is inspired by it, and without departing from the purpose of the invention, without creatively designing a structure and an embodiment similar to the technical solution, it shall fall within the scope of protection of this patent. Furthermore, the word "comprising" does not exclude other elements or steps, and the word "a" preceding an element does not exclude the inclusion of "a plurality" of such elements. Multiple elements stated in a product claim may also be realized by one element through software or hardware. The words first, second, etc. are used to denote names and do not imply any particular order.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105806143A (en) * | 2016-03-16 | 2016-07-27 | 安徽皖苏电力运检科技有限公司 | Heat exchange device of thermal-power plant water cooling tower and three-dimension optimal distribution method for heat exchange device |
| CN107273599A (en) * | 2017-06-09 | 2017-10-20 | 中国电力工程顾问集团西南电力设计院有限公司 | A kind of high-order three-dimensional design method for receiving water cooling tower filling system |
| CN113340127A (en) * | 2021-05-27 | 2021-09-03 | 苏州西热节能环保技术有限公司 | Method for optimizing generator set cold end system with counter-flow mechanical ventilation cooling tower |
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2016
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105806143A (en) * | 2016-03-16 | 2016-07-27 | 安徽皖苏电力运检科技有限公司 | Heat exchange device of thermal-power plant water cooling tower and three-dimension optimal distribution method for heat exchange device |
| CN105806143B (en) * | 2016-03-16 | 2018-10-23 | 安徽皖苏电力运检科技有限公司 | A kind of thermal power plant's cooling column heat-exchanger rig three-dimensional optimized method for arranging |
| CN107273599A (en) * | 2017-06-09 | 2017-10-20 | 中国电力工程顾问集团西南电力设计院有限公司 | A kind of high-order three-dimensional design method for receiving water cooling tower filling system |
| CN107273599B (en) * | 2017-06-09 | 2020-05-26 | 中国电力工程顾问集团西南电力设计院有限公司 | Three-dimensional design method for high-level water-collecting cooling tower filling system |
| CN113340127A (en) * | 2021-05-27 | 2021-09-03 | 苏州西热节能环保技术有限公司 | Method for optimizing generator set cold end system with counter-flow mechanical ventilation cooling tower |
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