CN205439496U - Cross cutting spare changes machine of subsides - Google Patents
Cross cutting spare changes machine of subsides Download PDFInfo
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- CN205439496U CN205439496U CN201620172357.2U CN201620172357U CN205439496U CN 205439496 U CN205439496 U CN 205439496U CN 201620172357 U CN201620172357 U CN 201620172357U CN 205439496 U CN205439496 U CN 205439496U
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Abstract
本实用新型公开了一种模切件转贴机,包括触屏控制系统、胶膜放卷与收卷系统、旋转转帖治具系统与步进拉料覆合系统,所述触屏控制系统、胶膜放卷与收卷系统、旋转转帖治具系统与步进拉料覆合系统均安装于机架的台面上;还包括一操作平台,所述触屏控制系统安装在机架台面板上。本实用新型结构简单,速度快,效率高,适合大批量零件卷料转移载带包装作业,在卷料模切件的转移包装中有广阔的应用。
The utility model discloses a die-cut piece transfer and paste machine, which comprises a touch screen control system, an adhesive film unwinding and rewinding system, a rotary transfer fixture system and a step-by-step drawing and laminating system. The touch screen control system, The film unwinding and rewinding system, the rotary transfer fixture system and the step-by-step drawing and laminating system are all installed on the table top of the frame; an operating platform is also included, and the touch screen control system is installed on the table panel of the frame superior. The utility model has the advantages of simple structure, fast speed and high efficiency, and is suitable for the transfer and packaging operation of large batches of parts with coils, and has wide application in the transfer and packaging of die-cut coils.
Description
技术领域technical field
本实用新型涉及一种模切件转贴机,实现片料模切件与胶膜精密对贴功能的设备。The utility model relates to a die-cutting part transfer and pasting machine, which is a device for realizing the function of precisely affixing die-cutting parts of a sheet material and an adhesive film.
背景技术Background technique
电子产品的生产中,包括大量来料为片料的模切件,而又要转帖到胶膜上,实现片料转贴成卷料。In the production of electronic products, there are a large number of die-cut pieces whose incoming materials are sheets, and they need to be pasted on the film, so that the sheets can be pasted into rolls.
传统的手工组装方式不仅效率低下,而且组装精度差,转贴工艺复杂,且品质不可靠,难以满足现代化生产的需要。The traditional manual assembly method is not only inefficient, but also has poor assembly accuracy, complex transfer process, and unreliable quality, which is difficult to meet the needs of modern production.
目前市面上使用较多且较为成熟的人手组装,把胶膜先定位放在一个治具板,再放片料模切件,人手贴膜,这样需要花费大量的人手操作,组装效率低,质量差有气泡,且不可靠。而电子产品的数量大,质量要求高,难以满足要求。At present, more and more mature manual assembly is used in the market. The film is first positioned on a jig plate, and then the sheet material is die-cut, and the film is manually pasted. This requires a lot of manual operations, low assembly efficiency, and poor quality. Bubbles and unreliable. However, the quantity of electronic products is large and the quality requirements are high, so it is difficult to meet the requirements.
因此,技术上需要一种新的,自动实现片料模切件与卷料胶膜组装对贴等功能的设备。Therefore, there is a technical need for a new device that can automatically realize the functions of assembling and affixing sheet material die-cut parts and roll material film.
发明内容Contents of the invention
本实用新型所要解决的技术问题是提供一种能实现胶膜自动放卷、隔膜自动收卷、电眼定位、片料模切件定位在转帖治具上,实现自动翻转、定位销定位实现自动转帖,自动步进拉料的模切件转贴机。The technical problem to be solved by the utility model is to provide a machine that can realize the automatic unwinding of the film, the automatic rewinding of the diaphragm, the positioning of the electric eye, the positioning of the die-cut pieces of the sheet material on the transfer fixture, the automatic flipping, and the automatic positioning of the positioning pins. Reposting, a die-cut reposting machine that automatically steps and pulls materials.
本实用新型是通过以下技术方案来实现的:一种模切件转贴机,包括触屏控制系统、胶膜放卷与收卷系统、旋转转帖治具系统与步进拉料覆合系统,所述触屏控制系统、胶膜放卷与收卷系统、旋转转帖治具系统与步进拉料覆合系统均安装于机架的台面上;还包括一操作平台,所述触屏控制系统安装在机架台面板上。The utility model is realized through the following technical proposals: a die-cutting part transfer machine, including a touch screen control system, an adhesive film unwinding and rewinding system, a rotary transfer fixture system and a step-by-step drawing and laminating system, The touch screen control system, the film unwinding and rewinding system, the rotary transfer fixture system and the step-by-step drawing and laminating system are all installed on the table top of the frame; an operating platform is also included, and the touch screen control The system is mounted on a rack deck.
作为优选的技术方案,所述胶膜放卷与收卷系统包括隔膜收卷轴、胶膜放卷轴、安装支撑座、电眼、材料定位座和浮动张力辊,胶膜放卷轴安装在支撑座下方,所述电眼安装在材料定位座上,胶膜放卷垂直安装于安装支撑座上,材料定位座安装于支撑座的一侧。As a preferred technical solution, the film unwinding and rewinding system includes a diaphragm rewinding shaft, a film unwinding shaft, an installation support seat, an electric eye, a material positioning seat and a floating tension roller, and the film unwinding shaft is installed under the support seat, The electric eye is installed on the material positioning seat, the film unwinding is vertically installed on the installation support seat, and the material positioning seat is installed on one side of the support seat.
作为优选的技术方案,所述旋转转帖治具系统包括有片料治具定位块、旋转气缸安装座、压紧气缸、压紧气缸固定座、旋转气缸、胶膜和胶膜定位治具,所述片料治具定位块与旋转气缸安装连接,并一起安装在压紧气缸上,所述压紧气缸安装于压紧气缸固定座的前端面,旋转气缸安装于旋转气缸安装座上,所述胶膜通过胶膜定位治具固定。As a preferred technical solution, the rotary transfer fixture system includes a sheet material fixture positioning block, a rotary cylinder mounting seat, a compression cylinder, a compression cylinder fixing seat, a rotary cylinder, an adhesive film and an adhesive film positioning fixture, The positioning block of the sheet material jig is installed and connected with the rotary cylinder, and is installed on the compression cylinder together. The adhesive film is fixed by the adhesive film positioning fixture.
作为优选的技术方案,所述步进拉料覆合系统包括抬杆气缸、抬杆机构、压力调节杆、覆合安装轴承块、手动抬杆手柄、底安装连接板、覆合底棍、覆合压轮和步进电机拉料器,覆合安装轴承块与底安装连接板组装连接,覆合底棍、覆合压轮、步进电机拉料器一起安装在覆合安装轴承块上,进拉料覆合系统整体安装在机架台板上,且位于旋转转帖治具系统的右侧。As a preferred technical solution, the step-by-step pulling material cladding system includes a rod lifting cylinder, a rod lifting mechanism, a pressure adjustment rod, a bearing block for lamination installation, a manual rod lifting handle, a connecting plate for bottom installation, a lamination bottom roller, a lamination The composite pressing wheel and the stepping motor puller, the cladding installation bearing block is assembled and connected with the bottom installation connecting plate, and the cladding bottom stick, cladding pressure wheel, and stepping motor puller are installed together on the cladding installation bearing block, The material feeding and laminating system is installed on the frame platform as a whole, and is located on the right side of the rotary transfer fixture system.
本实用新型的有益效果是:1采用胶膜放卷与收卷系统,实现胶膜的放卷并定位,实现隔膜的收卷,通过张力浮动棍实现横张力;The beneficial effects of the utility model are: 1. Adopt the film unwinding and rewinding system to realize the unwinding and positioning of the film, realize the rewinding of the diaphragm, and realize the transverse tension through the tension floating stick;
2、采用旋转转帖治具系统,实现片料模切件定位,吸附,翻转治具使与胶膜治具定位,实现转帖功能;2. Adopt the rotary transfer fixture system to realize the positioning and adsorption of the die-cut pieces of the sheet material, and flip the fixture to position it with the film fixture to realize the post transfer function;
3、采用步进覆合拉料系统,实现胶膜与片料模切转贴覆合,并根据参数实现步进拉料等功能;3. The step-by-step lamination and pulling system is adopted to realize the die-cutting, lamination and lamination of the film and the sheet material, and realize the functions of step-by-step pulling according to the parameters;
4、采用操作平台,使能使片料模切件有放置位置,及安装有双启动按钮,保证运行安全;4. The operating platform is used to enable the die-cut pieces to be placed in a place, and double start buttons are installed to ensure safe operation;
5、采用高性能的PLC控制系统,使设备组装速度快,精度高,且稳定可靠。5. The high-performance PLC control system is adopted to make the equipment assembly speed fast, high precision, stable and reliable.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是一种模切件转贴机的结构安装图;Fig. 1 is a structural installation diagram of a die-cutting part transfer machine;
图2是胶膜放卷与收卷系统机构图;Figure 2 is a structural diagram of the film unwinding and rewinding system;
图3是旋转转帖治具系统机构图;Fig. 3 is a structural diagram of the rotary transfer fixture system;
图4是步进覆合拉料系统的机构图。Fig. 4 is a mechanism diagram of the step-by-step cladding and pulling system.
具体实施方式detailed description
本说明书中公开的所有特征,或公开的所有方法或过程中的步骤,除了互相排斥的特征和/或步骤以外,均可以以任何方式组合。All features disclosed in this specification, or steps in all methods or processes disclosed, may be combined in any manner, except for mutually exclusive features and/or steps.
本说明书(包括任何附加权利要求、摘要和附图)中公开的任一特征,除非特别叙述,均可被其他等效或具有类似目的的替代特征加以替换。即,除非特别叙述,每个特征只是一系列等效或类似特征中的一个例子而已。Any feature disclosed in this specification (including any appended claims, abstract and drawings), unless expressly stated otherwise, may be replaced by alternative features which are equivalent or serve a similar purpose. That is, unless expressly stated otherwise, each feature is one example only of a series of equivalent or similar features.
如图1所示,一种模切件转贴机,包括触屏控制系统1、胶膜放卷与收卷系统2、旋转转帖治具系统3、步进拉料覆合系统5,所述触屏控制系统1、胶膜放卷与收卷系统2、旋转转帖治具系统3、步进拉料覆合系统5均安装焊接在机架6的台面上,保证设备运行平稳,可靠,其还包含有操作平台7,使能使片料模切件有放置位置,及安装有双启动按钮,保证运行安全;触屏控制系统安装在机架6台面板上,能设置参数及操作等功能。As shown in Fig. 1, a kind of die-cut part transfer machine includes touch screen control system 1, film unwinding and rewinding system 2, rotary transfer fixture system 3, step-by-step drawing and laminating system 5, said Touch screen control system 1, film unwinding and rewinding system 2, rotary transfer fixture system 3, step-by-step drawing and laminating system 5 are all installed and welded on the table of the frame 6 to ensure stable and reliable operation of the equipment, It also includes an operating platform 7, which enables the die-cut pieces to be placed in a place, and is installed with double start buttons to ensure safe operation; the touch screen control system is installed on 6 panels of the rack, which can set parameters and operate, etc. Features.
如图2所示,胶膜放卷与收卷系统2包括有隔膜收卷轴8、胶膜放卷轴9、安装支撑座10、电眼11、材料定位座12和浮动张力辊13;所述胶膜放卷8与收卷系统9安装焊接机架6的台面上,胶膜放卷轴安装在安装支撑座10下方,实现胶膜放卷,所述隔膜收卷轴能够根据浮动张力辊13的感应,实现剥离并收卷隔膜,所述电眼11安装在材料定位座12上,根据检测胶膜的孔实现胶膜与片料模切件定位。As shown in Figure 2, the adhesive film unwinding and rewinding system 2 includes a diaphragm rewinding shaft 8, an adhesive film unwinding shaft 9, an installation support seat 10, an electric eye 11, a material positioning seat 12 and a floating tension roller 13; The unwinding 8 and the rewinding system 9 are installed on the table top of the welding frame 6, and the film unwinding shaft is installed under the installation support seat 10 to realize the film unwinding, and the diaphragm rewinding shaft can realize The diaphragm is peeled off and rolled up, and the electric eye 11 is installed on the material positioning seat 12 to realize the positioning of the adhesive film and the sheet material die-cutting parts according to the holes of the detected adhesive film.
如图3所示,旋转转帖治具系统3包括有片料治具定位块14、旋转气缸安装座15、压紧气缸16、压紧气缸固定座17、旋转气缸18、胶膜19和胶膜定位治具20,所述片料治具定位块14与旋转气缸15安装连接,并一起安装在压紧气缸17上,使能实现上下运动,且实现翻转,使片料模切件真空吸附在治具上,实现与胶膜定位治具20的定位销定位,实现与胶膜对贴组装产品,实现模切件转帖功能。As shown in Figure 3, the rotary transfer fixture system 3 includes a sheet material fixture positioning block 14, a rotary cylinder mounting seat 15, a compression cylinder 16, a compression cylinder fixing seat 17, a rotary cylinder 18, an adhesive film 19 and an adhesive film. The film positioning fixture 20, the sheet material fixture positioning block 14 is installed and connected with the rotary cylinder 15, and is installed on the compression cylinder 17 together, so that the up and down movement can be realized, and the flip can be realized, so that the sheet material die-cut parts can be vacuum adsorbed On the jig, realize the positioning of the positioning pins with the film positioning jig 20, realize the assembly of products with the film, and realize the function of die-cutting transfer.
如图4所示,步进拉料覆合系统5包括有抬杆气缸21、抬杆机构22、压力调节杆23、覆合安装轴承块24、手动抬杆手柄25、底安装连接板26、覆合底棍27、覆合压轮28和步进电机拉料器29;所述覆合安装轴承块24与底安装连接板26组装连接,覆合底棍27、覆合压轮28、步进电机拉料器29一起安装在覆合安装轴承块24上,其组合组装为一体,且还设计有抬杆气缸21抬起复合压轮28,使片料模切件与胶膜组装对贴时,能够抬起,保证定位销能定位好胶膜,同时能根据贴合要求设计参数,实现步进步距拉料与覆合。As shown in Figure 4, the step-by-step pulling material lamination system 5 includes a rod lifting cylinder 21, a rod lifting mechanism 22, a pressure regulating rod 23, a lamination installation bearing block 24, a manual lifting rod handle 25, a bottom installation connecting plate 26, Lamination bottom stick 27, lamination pressure wheel 28 and stepper motor puller 29; described lamination installation bearing block 24 is assembled and connected with bottom installation connecting plate 26, lamination bottom stick 27, lamination pressure wheel 28, step The feeding motor puller 29 is installed together on the cladding mounting bearing block 24, which is combined and assembled as one, and a rod lifting cylinder 21 is also designed to lift the composite pressure roller 28, so that the die-cut pieces of the sheet material and the film are assembled and pasted , it can be lifted to ensure that the positioning pin can position the film well, and at the same time, the parameters can be designed according to the lamination requirements to achieve step-by-step material pulling and lamination.
本实用新型的有益效果是:1采用胶膜放卷与收卷系统,实现胶膜的放卷并定位,实现隔膜的收卷,通过张力浮动棍实现横张力;The beneficial effects of the utility model are: 1. Adopt the film unwinding and rewinding system to realize the unwinding and positioning of the film, realize the rewinding of the diaphragm, and realize the transverse tension through the tension floating stick;
2、采用旋转转帖治具系统,实现片料模切件定位,吸附,翻转治具使与胶膜治具定位,实现转帖功能;2. Adopt the rotary transfer fixture system to realize the positioning, adsorption, and flipping of the die-cut parts of the sheet material, so as to position with the film fixture and realize the transfer function;
3、采用步进覆合拉料系统,实现胶膜与片料模切转贴覆合,并根据参数实现步进拉料等功能;3. The step-by-step lamination and pulling system is adopted to realize the die-cutting, lamination and lamination of the film and the sheet material, and realize the functions of step-by-step pulling according to the parameters;
4、采用操作平台,使能使片料模切件有放置位置,及安装有双启动按钮,保证运行安全;4. The operating platform is used to enable the die-cut pieces to be placed in a place, and double start buttons are installed to ensure safe operation;
5、采用高性能的PLC控制系统,使设备组装速度快,精度高,且稳定可靠。5. The high-performance PLC control system is adopted to make the equipment assembly speed fast, high precision, stable and reliable.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应该以权利要求书所限定的保护范围为准。The above is only a specific embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any change or replacement that is not thought of through creative work should be covered within the scope of protection of the utility model . Therefore, the protection scope of the present utility model should be determined by the protection scope defined in the claims.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620172357.2U CN205439496U (en) | 2016-03-08 | 2016-03-08 | Cross cutting spare changes machine of subsides |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620172357.2U CN205439496U (en) | 2016-03-08 | 2016-03-08 | Cross cutting spare changes machine of subsides |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106827565A (en) * | 2017-01-05 | 2017-06-13 | 歌尔科技有限公司 | A kind of tool that foam is pasted for FPC |
| WO2018121281A1 (en) * | 2016-12-27 | 2018-07-05 | 张家港康得新光电材料有限公司 | Automatic die cutting detection equipment |
| CN108313805A (en) * | 2018-02-05 | 2018-07-24 | 东莞市斯必迪机械设备有限公司 | A kind of roll-to-roll, piece is dual-purpose to pasting machine to rolling up |
-
2016
- 2016-03-08 CN CN201620172357.2U patent/CN205439496U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018121281A1 (en) * | 2016-12-27 | 2018-07-05 | 张家港康得新光电材料有限公司 | Automatic die cutting detection equipment |
| CN106827565A (en) * | 2017-01-05 | 2017-06-13 | 歌尔科技有限公司 | A kind of tool that foam is pasted for FPC |
| CN106827565B (en) * | 2017-01-05 | 2023-09-15 | 歌尔科技有限公司 | Jig for pasting foam on FPC |
| CN108313805A (en) * | 2018-02-05 | 2018-07-24 | 东莞市斯必迪机械设备有限公司 | A kind of roll-to-roll, piece is dual-purpose to pasting machine to rolling up |
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