CN205437810U - A multifunctional five-axis machine tool turntable - Google Patents
A multifunctional five-axis machine tool turntable Download PDFInfo
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- CN205437810U CN205437810U CN201620172020.1U CN201620172020U CN205437810U CN 205437810 U CN205437810 U CN 205437810U CN 201620172020 U CN201620172020 U CN 201620172020U CN 205437810 U CN205437810 U CN 205437810U
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Abstract
Description
技术领域 technical field
本实用新型涉及机械制造技术领域,更具体的说,本实用新型涉及一种多功能五轴机床转台。 The utility model relates to the technical field of mechanical manufacturing, more specifically, the utility model relates to a multifunctional five-axis machine tool turntable.
背景技术 Background technique
随着制造业的蓬勃发展,五轴加工机床越来越广泛应用于机械制造领域。其精度高、编程灵活、可加工各种复杂曲面、一次装夹可加工五个面等诸多优点,大大提升了工业制造水平。 With the vigorous development of the manufacturing industry, five-axis processing machine tools are more and more widely used in the field of machinery manufacturing. It has many advantages such as high precision, flexible programming, can process various complex curved surfaces, and can process five surfaces in one clamping, which greatly improves the level of industrial manufacturing.
但目前市场上无论是进口还是国产的五轴机床,均只有一个转台和一个主轴,每次只能加工一个工件,生产效率低,特别是对于批量大、负载小、精度高、结构复杂的工件,采用市场上的五轴机床进行加在经济效益上就不具备优势。 However, no matter whether it is imported or domestic five-axis machine tools on the market, there is only one turntable and one spindle, and only one workpiece can be processed at a time. The production efficiency is low, especially for workpieces with large batches, small loads, high precision, and complex structures. , the use of five-axis machine tools on the market does not have an advantage in terms of economic benefits.
实用新型内容 Utility model content
本实用新型的目的在于克服上述技术的不足,提供一种多功能五轴机床转台,可以实现多个转台同步工作,依次装夹多个相同的工件同步加工,提高加工效率。 The purpose of the utility model is to overcome the disadvantages of the above-mentioned technologies, and provide a multifunctional five-axis machine tool turntable, which can realize synchronous work of multiple turntables, sequentially clamp multiple identical workpieces for synchronous processing, and improve processing efficiency.
本实用新型的技术方案是这样实现的:一种多功能五轴机床转台,其改进之处在于:包括外壳、工件放置台以及多个主轴,每一个主轴的顶端均固定着一工件放置台;所述外壳内部设置有驱动装置、丝杆、丝杆螺母、导轨、导轨滑块、齿条以及多个齿轮; The technical solution of the present utility model is realized as follows: a multifunctional five-axis machine tool turntable, the improvement of which is that it includes a casing, a workpiece placement table and a plurality of spindles, and a workpiece placement table is fixed on the top of each spindle; The inside of the housing is provided with a driving device, a screw, a screw nut, a guide rail, a guide rail slider, a rack and a plurality of gears;
所述驱动装置用于驱动所述的丝杆转动,所述丝杆螺母设置在丝杆上;所述齿条与所述导轨固定连接,且所述导轨滑动设置于导轨滑块上,所述导轨还固定连接在所述的丝杆螺母上; The driving device is used to drive the screw to rotate, and the screw nut is arranged on the screw; the rack is fixedly connected to the guide rail, and the guide rail is slidably arranged on the guide rail slider. The guide rail is also fixedly connected to the screw nut;
所述每一个主轴分别对应的固定在一个齿轮中,所述的齿轮均与所述的齿条相啮合,通过齿条带动所述的齿轮和主轴转动。 Each of the main shafts is correspondingly fixed in a gear, and the gears are all meshed with the rack, and the gear and the main shaft are driven to rotate by the rack.
在上述的结构中,所述多功能五轴机床转台包括至少四个主轴以及与主轴数量相同的齿轮。 In the above structure, the turntable of the multifunctional five-axis machine tool includes at least four main shafts and the same number of gears as the main shafts.
在上述的结构中,所述多功能五轴机床转台包括五个主轴以及五个齿轮。 In the above structure, the turntable of the multifunctional five-axis machine tool includes five main shafts and five gears.
在上述的结构中,所述多功能五轴机床转台还包括滑块固定板,外壳内部设置的多个导轨滑块均固定安装在所述的滑块固定板上。 In the above structure, the turntable of the multifunctional five-axis machine tool further includes a slider fixing plate, and a plurality of guide rail sliders arranged inside the casing are all fixedly mounted on the slider fixing plate.
在上述的结构中,所述驱动装置为伺服电机。 In the above structure, the driving device is a servo motor.
在上述的结构中,所述多功能五轴机床转台还包括第一丝杆固定座,所述丝杆的一端连接于伺服电机的输出端上,丝杆的另一端转动安装在第一丝杆固定座上。 In the above structure, the turntable of the multifunctional five-axis machine tool also includes a first screw fixing seat, one end of the screw is connected to the output end of the servo motor, and the other end of the screw is rotatably mounted on the first screw on the fixed seat.
在上述的结构中,所述多功能五轴机床转台还包括第二丝杆固定座和丝杆固定板,所述丝杆转动安装在第二丝杆固定座中,所述的第一丝杆固定座和第二丝杆固定座均固定安装在所述的丝杆固定板上。 In the above structure, the turntable of the multifunctional five-axis machine tool also includes a second screw fixing seat and a screw fixing plate, the screw is rotatably mounted in the second screw fixing seat, and the first screw Both the fixing base and the second screw fixing base are fixedly installed on the screw fixing plate.
本实用新型的有益效果是:五轴机床在工作时,工件真空吸附在工件放置台上,由伺服电机驱动丝杆带着丝杆螺母作直线往复运动,丝杆螺母带着齿条往复直线运动,齿条的往复直线运动驱动齿轮±180度转动;伺服电机由五轴机床的控制器控制,实现五轴联动控制;因此,本发明解决了五个转台同步的一致性的问题,同时解决了转台往复旋转的背隙问题;五个转台的绝对同步,是保证五个工件加工一致性的重要保证;实现了多个工件的同时加工,提高了加工效率。 The beneficial effects of the utility model are: when the five-axis machine tool is working, the workpiece is vacuum-adsorbed on the workpiece placement table, and the servo motor drives the screw to carry the screw nut to make a linear reciprocating motion, and the screw nut carries the rack to reciprocate linearly , the reciprocating linear motion of the rack drives the gear to rotate ±180 degrees; the servo motor is controlled by the controller of the five-axis machine tool to realize five-axis linkage control; The backlash problem of the reciprocating rotation of the turntable; the absolute synchronization of the five turntables is an important guarantee to ensure the consistency of the five workpieces; the simultaneous processing of multiple workpieces is realized, and the processing efficiency is improved.
附图说明 Description of drawings
图1为本实用新型的一种多功能五轴机床转台的立体结构示意图。 Fig. 1 is a three-dimensional structural schematic diagram of a multifunctional five-axis machine tool turntable of the present invention.
图2为本实用新型的一种多功能五轴机床转台的俯视图。 Fig. 2 is a top view of a multifunctional five-axis machine tool turntable of the present invention.
图3为图2中A-A处剖视图。 Fig. 3 is a sectional view at A-A in Fig. 2 .
图4为图3中B-B处剖视图。 Fig. 4 is a sectional view at B-B in Fig. 3 .
图5为图3中C-C处剖视图。 Fig. 5 is a sectional view at C-C in Fig. 3 .
具体实施方式 detailed description
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用于解释本实用新型,并不用于限定本实用新型。 In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
本实用新型揭示了一种多功能五轴机床转台,通过该多功能五轴机床转台实现多个工件放置台同步工作,依次装夹多个相同的工件同步加工,提高加工效率。现在市场上的五轴机床一般以切削为主,考虑到切削范围,一般转台设计得比较大,且只有一个转台,以适应各种各样工件的装夹和切削要求。但很多工业产品具有体积小、加工要求高、切削量小、加工产品批量大等特点,采用市场上的五轴机床显然很难达到生产效率的要求。因此,有必要把五轴机床的转台减小,数量增多,同时主轴的切削功率减少,数量增多,利用五轴机床的运动属性,实现同步加工五个工件。 The utility model discloses a multifunctional five-axis machine tool turntable, through which a plurality of workpiece placement tables can work synchronously, sequentially clamp a plurality of identical workpieces for synchronous processing, and improve processing efficiency. The five-axis machine tools currently on the market are generally cutting-based. Considering the cutting range, the general turntable is designed to be relatively large, and there is only one turntable to meet the clamping and cutting requirements of various workpieces. However, many industrial products have the characteristics of small size, high processing requirements, small cutting volume, and large batches of processed products. It is obviously difficult to meet the requirements of production efficiency by using five-axis machine tools on the market. Therefore, it is necessary to reduce the number of turntables of the five-axis machine tool and increase the number. At the same time, the cutting power of the spindle is reduced and the number is increased. Using the motion properties of the five-axis machine tool, five workpieces can be processed simultaneously.
参照图1至图5所示,我们对本实用新型的多功能五轴机床的结构进行详细的说明,在本实施例中,所述多功能五轴机床转台包括外壳10、工件放置台20以及多个主轴30,每一个主轴30的顶端均固定着一工件放置台20;所述外壳10内部设置有驱动装置101、丝杆102、丝杆螺母103、导轨104、导轨滑块105、齿条106以及多个齿轮107;所述驱动装置101用于驱动所述的丝杆102转动,所述丝杆螺母103设置在丝杆102上;所述齿条106与所述导轨104固定连接,且所述导轨104滑动设置于导轨滑块105上,所述导轨104还固定连接在所述的丝杆螺母103上;所述每一个主轴30分别对应的固定在一个齿轮107中,所述的齿轮107均与所述的齿条106相啮合,通过齿条106带动所述的齿轮107和主轴30转动。 Referring to Figures 1 to 5, we will describe in detail the structure of the multifunctional five-axis machine tool of the present invention. a main shaft 30, and a workpiece placement table 20 is fixed on the top of each main shaft 30; the inside of the housing 10 is provided with a driving device 101, a screw mandrel 102, a screw nut 103, a guide rail 104, a guide rail slider 105, and a rack 106. and a plurality of gears 107; the driving device 101 is used to drive the screw 102 to rotate, and the screw nut 103 is arranged on the screw 102; the rack 106 is fixedly connected to the guide rail 104, and the The guide rail 104 is slidably arranged on the guide rail slider 105, and the guide rail 104 is also fixedly connected to the screw nut 103; each of the main shafts 30 is correspondingly fixed in a gear 107, and the gear 107 Both are meshed with the rack 106, and the gear 107 and the main shaft 30 are driven to rotate by the rack 106.
进一步的,所述多功能五轴机床转台包括至少四个主轴30以及与主轴30数量相同的齿轮107;而作为较佳的实施例,所述多功能五轴机床转台包括五个主轴30以及五个齿轮107。 Further, the multifunctional five-axis machine tool turntable includes at least four main shafts 30 and the same number of gears 107 as the main shafts 30; and as a preferred embodiment, the multifunctional five-axis machine tool turntable includes five main shafts 30 and five 107 gears.
在本实施例中,所述多功能五轴机床转台还包括滑块固定板108,外壳内部设置的多个导轨滑块105均固定安装在所述的滑块固定板108上。并且,所述驱动装置101为伺服电机,所述多功能五轴机床转台还包括第一丝杆固定座109,所述丝杆102的一端连接于伺服电机的输出端上,丝杆102的另一端转动安装在第一丝杆固定座109上;所述多功能五轴机床转台还包括第二丝杆固定座110和丝杆固定板111,所述丝杆102转动安装在第二丝杆固定座110中,所述的第一丝杆固定座109和第二丝杆固定座110均固定安装在所述的丝杆固定板111上。 In this embodiment, the turntable of the multi-functional five-axis machine tool further includes a slider fixing plate 108 , and a plurality of guide rail sliders 105 arranged inside the casing are all fixedly mounted on the slider fixing plate 108 . In addition, the driving device 101 is a servo motor, and the turntable of the multifunctional five-axis machine tool also includes a first screw fixing base 109. One end of the screw 102 is connected to the output end of the servo motor, and the other end of the screw 102 is connected to the output end of the servo motor. One end is rotatably installed on the first screw mandrel holder 109; the turntable of the multifunctional five-axis machine tool also includes a second screw mandrel holder 110 and a screw mandrel fixing plate 111, and the screw mandrel 102 is rotatably installed on the second screw mandrel fixed In the base 110 , the first screw fixing base 109 and the second screw fixing base 110 are both fixedly mounted on the screw fixing plate 111 .
通过上述的结构,我们对本实用新型的工作过程进行详细的说明,五轴机床在工作时,工件真空吸附在工件放置台20上,由伺服电机驱动丝杆102带着丝杆螺母103作直线往复运动,丝杆螺母103带着齿条106往复直线运动,齿条106的往复直线运动驱动齿轮±180度转动;伺服电机由五轴机床的控制器控制,实现五轴联动控制。因此,本发明解决了五个转台同步的一致性的问题,同时解决了转台往复旋转的背隙问题;五个转台的绝对同步,是保证五个工件加工一致性的重要保证。需要说明的是,本实用新型的具体实施方式中仅对五轴机床转台具有五个主轴的情况进行了说明,在本实用新型的方案的前提下,可以做出多种技术方案的变形,例如将本实用新型具有五个主轴的转台安装在具有四轴机床上,或者增减所述转台的数量,均属于本实用新型的保护范围。 Through the above-mentioned structure, we describe the working process of the utility model in detail. When the five-axis machine tool is working, the workpiece is vacuum-adsorbed on the workpiece placement table 20, and the servo motor drives the screw 102 with the screw nut 103 to reciprocate in a straight line Movement, the screw nut 103 carries the rack 106 to reciprocate linearly, and the reciprocating linear motion of the rack 106 drives the gear to rotate ±180 degrees; the servo motor is controlled by the controller of the five-axis machine tool to realize five-axis linkage control. Therefore, the present invention solves the problem of the synchronization consistency of the five turntables, and at the same time solves the backlash problem of the reciprocating rotation of the turntables; the absolute synchronization of the five turntables is an important guarantee for ensuring the consistency of the processing of the five workpieces. It should be noted that in the specific implementation of the present utility model, only the case where the turntable of the five-axis machine tool has five spindles is described, and on the premise of the solution of the present utility model, various technical solutions can be modified, for example Installing the turntable with five spindles of the present invention on a four-axis machine tool, or increasing or decreasing the number of the turntables, all belong to the protection scope of the present utility model.
以上所描述的仅为本实用新型的较佳实施例,上述具体实施例不是对本实用新型的限制。在本实用新型的技术思想范畴内,可以出现各种变形及修改,凡本领域的普通技术人员根据以上描述所做的润饰、修改或等同替换,均属于本实用新型所保护的范围。 The above descriptions are only preferred embodiments of the present utility model, and the above specific embodiments do not limit the present utility model. Within the scope of the technical ideas of the present utility model, various deformations and modifications can occur, and any retouching, modification or equivalent replacement made by those skilled in the art according to the above descriptions all belong to the protection scope of the present utility model.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108747754A (en) * | 2018-05-29 | 2018-11-06 | 碳星智能装备(深圳)有限公司 | A kind of multistation 5-shaft linkage numerical control polissoir |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108747754A (en) * | 2018-05-29 | 2018-11-06 | 碳星智能装备(深圳)有限公司 | A kind of multistation 5-shaft linkage numerical control polissoir |
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