CN205431977U - High -efficient wood rejuvenator of multi -functional crust dawn - Google Patents
High -efficient wood rejuvenator of multi -functional crust dawn Download PDFInfo
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- CN205431977U CN205431977U CN201620143151.7U CN201620143151U CN205431977U CN 205431977 U CN205431977 U CN 205431977U CN 201620143151 U CN201620143151 U CN 201620143151U CN 205431977 U CN205431977 U CN 205431977U
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- 239000002023 wood Substances 0.000 title claims description 10
- 241000220304 Prunus dulcis Species 0.000 claims abstract description 32
- 235000020224 almond Nutrition 0.000 claims abstract description 32
- 235000011437 Amygdalus communis Nutrition 0.000 claims abstract description 29
- 238000005336 cracking Methods 0.000 claims abstract description 22
- 238000004140 cleaning Methods 0.000 claims abstract description 20
- 238000000926 separation method Methods 0.000 claims abstract description 19
- 230000001360 synchronised effect Effects 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims description 38
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 235000014571 nuts Nutrition 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 235000011869 dried fruits Nutrition 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
本实用新型涉及一种高效多功能巴旦木破壳机,其包括电动机、电机链轮、机架、振动筛、曲柄机构、第一分离机架、丝杆、手柄、标尺、滑动轴承、破壳主动辊、进料口、破壳从动辊、轴承、清理辊轴、清理辊、第二分离机架、齿轮、破壳辊轴、第一链轮、第二链条、第二链轮、同步链轮、第三链条、第三链轮、破壳辊主动轴、第四链轮、第五链轮、第六链轮、第七链轮、栅条筛、壳出料口和仁出料口。本实用新型公开的一种高效多功能巴旦木破壳机具有以下有益效果:1、破壳率高;2、提高了仁的完整率;3、结构简单,易于制造;4、不仅破壳速度快,而且工作效率高,还解决了坚果破壳机破壳间隙调整不方便,破壳辊间隙不均匀的问题。
The utility model relates to a high-efficiency and multi-functional almond shell breaker, which comprises a motor, a motor sprocket, a frame, a vibrating screen, a crank mechanism, a first separation frame, a screw rod, a handle, a scale, a sliding bearing, a breaker Shell driving roller, feed inlet, broken shell driven roller, bearing, cleaning roller shaft, cleaning roller, second separation frame, gear, shell breaking roller shaft, first sprocket, second chain, second sprocket, Synchronous sprocket, third chain, third sprocket, shell breaking roller drive shaft, fourth sprocket, fifth sprocket, sixth sprocket, seventh sprocket, grid screen, shell discharge port and kernel discharge mouth. The utility model discloses a high-efficiency and multifunctional almond shell cracking machine which has the following beneficial effects: 1. High shell cracking rate; 2. Improved kernel integrity rate; 3. Simple structure, easy to manufacture; 4. Not only shell cracking The speed is fast, and the working efficiency is high. It also solves the problems of inconvenient adjustment of the cracking gap of the nut shelling machine and uneven gap between the cracking rollers.
Description
技术领域:Technical field:
本实用新型属于机械领域,特别涉及一种高效多功能巴旦木破壳机。The utility model belongs to the field of machinery, in particular to a high-efficiency and multifunctional almond wood shell breaking machine.
背景技术Background technique
巴旦木是世界四大著名干果之一,营养价值极高。随着新疆农业产业结构的调整,巴旦木已经成为新疆农村经济发展的特色经济作物之一。Almond is one of the four famous dried fruits in the world, with extremely high nutritional value. With the adjustment of Xinjiang's agricultural industrial structure, almond has become one of the characteristic economic crops in Xinjiang's rural economic development.
新疆南部地区,巴旦木的种植面积高达约100万亩,当巴旦木全部进入盛果期后,年产量高达20万吨,产后加工作为高级食品原料可带来巨大的经济效益。但是,目前巴旦木破壳完全依赖手工作业,作业效率低下、劳动强度大、易疲劳、耗时长,巴旦木低效破壳作业已经困扰着巴旦木产业的发展,因此在巴旦木产业作业中急需一种高效机械化加工装备。In southern Xinjiang, the planting area of almonds is as high as about 1 million mu. When all almonds enter the full fruit period, the annual output will reach 200,000 tons. Post-production processing as high-grade food raw materials can bring huge economic benefits. However, at present, almond shell breaking is completely dependent on manual work, which is inefficient, labor-intensive, prone to fatigue, and time-consuming. The low-efficiency shell breaking operation of almond wood has plagued the development of almond wood industry. There is an urgent need for a high-efficiency mechanized processing equipment in industrial operations.
实用新型内容Utility model content
发明目的:本实用新型针对上述现有技术存在的问题做出改进,即本实用新型公开了一种高效多功能巴旦木破壳机。Purpose of the invention: This utility model makes improvements to the problems existing in the above-mentioned prior art, that is, the utility model discloses a high-efficiency and multi-functional almond shell breaking machine.
技术方案:一种高效多功能巴旦木破壳机,包括电动机、电机链轮、机架、振动筛、曲柄机构、第一分离机架、丝杆、手柄、标尺、滑动轴承、破壳主动辊、进料口、破壳从动辊、轴承、清理辊轴、清理辊、第二分离机架、齿轮、破壳辊轴、第一链轮、第二链条、第二链轮、同步链轮、第三链条、第三链轮、破壳辊主动轴、第四链轮、第五链轮、第六链轮、第七链轮、栅条筛、壳出料口和仁出料口,Technical solution: A high-efficiency and multi-functional almond shell breaking machine, including motor, motor sprocket, frame, vibrating screen, crank mechanism, first separation frame, screw rod, handle, scale, sliding bearing, shell breaking active Roller, feeding port, shell breaking driven roller, bearing, cleaning roller shaft, cleaning roller, second separation frame, gear, shell breaking roller shaft, first sprocket, second chain, second sprocket, synchronous chain wheel, the third chain, the third sprocket, the driving shaft of the shell breaking roller, the fourth sprocket, the fifth sprocket, the sixth sprocket, the seventh sprocket, the grid screen, the shell discharge port and the kernel discharge port,
所述手柄与所述同步链轮固定连接,两个同步链轮通过第三链条传动连接,The handle is fixedly connected to the synchronous sprocket, and the two synchronous sprockets are connected through a third chain transmission,
所述同步链轮分别与两个丝杆传动连接,The synchronous sprocket is respectively connected with two screw rods for transmission,
所述滑动轴承固设于机架的上表面,所述丝杆与所述滑动轴承固定连接,The sliding bearing is fixed on the upper surface of the frame, the screw rod is fixedly connected with the sliding bearing,
所述标尺设于破壳主动辊和破壳从动辊之间,The scale is arranged between the shell-breaking driving roll and the shell-breaking driven roll,
所述进料口固设于机架的上方,进料口的位置与破壳主动辊、破壳从动辊之间缝隙的位置相适应,The feed inlet is fixed on the top of the frame, and the position of the feed inlet is adapted to the position of the gap between the shell-breaking driving roller and the shell-breaking driven roller.
所述破壳辊主动轴与滑动轴承传动连接,所述破壳辊轴与所述轴承传动连接,The driving shaft of the cracking roller is connected to the sliding bearing in transmission, and the shaft of the cracking roller is connected to the bearing in transmission,
所述破壳主动辊与破壳辊主动轴相连接,破壳从动辊与破壳辊轴相连接,The shell breaking driving roller is connected with the shell breaking roller driving shaft, and the shell breaking driven roller is connected with the shell breaking roller shaft,
所述齿轮分别与破壳辊轴、破壳辊主动轴传动连接,The gears are respectively connected with the shell-breaking roller shaft and the driving shaft of the shell-breaking roller,
所述第一分离机架与机架焊接,所述栅条筛、所述第二分离机架与第一分离机架焊接,The first separation frame is welded to the frame, the grid screen and the second separation frame are welded to the first separation frame,
轴承与机架的悬臂梁固接,清理辊轴与所述轴承相连接,The bearing is fixedly connected with the cantilever beam of the frame, and the cleaning roller shaft is connected with the bearing,
所述清理辊与清理辊轴传动连接,The cleaning roller is in transmission connection with the cleaning roller shaft,
所述电动机固设在机架的底部,所述电机链轮与电动机的传动轴传动连接,The motor is fixed on the bottom of the frame, and the motor sprocket is connected with the transmission shaft of the motor.
所述电机链轮与所述第一链轮传动连接,The motor sprocket is in transmission connection with the first sprocket,
所述第一链轮通过第二链条与第二链轮传动连接,The first sprocket is connected to the second sprocket through a second chain,
所述第一链轮与破壳辊主动轴传动连接,The first sprocket is connected to the driving shaft of the cracking roller through transmission,
所述第三链轮与所述第四链轮传动连接,The third sprocket is in driving connection with the fourth sprocket,
所述第四链轮与所述第五链轮传动连接,The fourth sprocket is in transmission connection with the fifth sprocket,
所述第五链轮与所述第六链轮传动连接,The fifth sprocket is in driving connection with the sixth sprocket,
所所述第六链轮与所述第七链轮传动连接,The sixth sprocket is in transmission connection with the seventh sprocket,
所述振动筛设于机架的底部,所述曲柄机构与振动筛连接传动连接,所述振动筛上设有巴旦木壳出料口和巴旦木仁出料口。The vibrating sieve is arranged at the bottom of the frame, the crank mechanism is connected with the vibrating sieve by transmission, and the vibrating sieve is provided with an outlet for almond shells and an outlet for almond kernels.
进一步地,所述电机链轮、所述第一链轮通过第一链条传动连接。Further, the motor sprocket and the first sprocket are connected through a first chain transmission.
有益效果:本实用新型公开的一种高效多功能巴旦木破壳机具有以下有益效果:Beneficial effects: a high-efficiency and multi-functional almond shell breaking machine disclosed by the utility model has the following beneficial effects:
1、该机器可以一次完成对大小不一致的巴旦木核进行破壳,破壳率高;1. The machine can complete the cracking of almond cores with different sizes at one time, and the cracking rate is high;
2、通过在两个破壳装置中增加栅条筛,避免了巴旦木仁二次破碎,提高了仁的完整率;2. By adding grid screens in the two shell breaking devices, the secondary crushing of almond kernels is avoided, and the integrity rate of kernels is improved;
3、结构简单,易于制造;3. Simple structure, easy to manufacture;
4、不仅破壳速度快,而且工作效率高,还解决了坚果破壳机破壳间隙调整不方便,破壳辊间隙不均匀的问题。4. Not only the cracking speed is fast, but also the work efficiency is high. It also solves the problems of inconvenient adjustment of the cracking gap of the nut shelling machine and uneven gap between the cracking rollers.
附图说明Description of drawings
图1为本实用新型公开的一种高效多功能巴旦木破壳机的主视图;Fig. 1 is the front view of a kind of high-efficiency and multifunctional almond wood cracking machine disclosed by the utility model;
图2为本实用新型公开的一种高效多功能巴旦木破壳机的侧面视图;Fig. 2 is a side view of a high-efficiency and multifunctional almond shell breaking machine disclosed by the utility model;
其中:in:
1-电动机2-电机链轮1-Motor 2-Motor sprocket
3-机架4-振动筛3-rack 4-vibrating screen
5-曲柄机构6-第一链条5 - crank mechanism 6 - first chain
7-第一分离机架8-丝杆7-the first separation frame 8-screw
9-手柄10-标尺9-handle 10-ruler
11-滑动轴承12-破壳主动辊11-Sliding bearing 12-Cracked drive roller
13-进料口14-破壳从动辊13-Feeding port 14-Cracking driven roller
15-轴承16-清理辊轴15-bearing 16-cleaning roller
17-清理辊18-第二分离机架17-cleaning roller 18-second separation frame
19-齿轮20-破壳辊轴19-gear 20-shell breaking roller
21-第一链轮22-第二链条21-first sprocket 22-second chain
23-第二链轮24-同步链轮23-second sprocket 24-synchronous sprocket
25-第三链条26-第三链轮25-third chain 26-third sprocket
27-破壳辊主动轴28-第四链轮27-Cracking roller drive shaft 28-Fourth sprocket
29-第五链轮30-第六链轮29-fifth sprocket 30-sixth sprocket
31-第七链轮32-栅条筛31-the seventh sprocket 32-grid screen
33-壳出料口34-仁出料口33-shell outlet 34-kernel outlet
35-轴承35-Bearing
具体实施方式:detailed description:
下面对本实用新型的具体实施方式详细说明。Below the specific embodiment of the utility model is described in detail.
如图1和图2所示,一种高效多功能巴旦木破壳机,包括电动机1、电机链轮2、机架3、振动筛4、曲柄机构5、第一分离机架7、丝杆8、手柄9、标尺10、滑动轴承11、破壳主动辊12、进料口13、破壳从动辊14、轴承15、清理辊轴16、清理辊17、第二分离机架18、齿轮19、破壳辊轴20、第一链轮21、第二链条22、第二链轮23、同步链轮24、第三链条25、第三链轮26、破壳辊主动轴27、第四链轮28、第五链轮29、第六链轮30、第七链轮31、栅条筛32、壳出料口33和仁出料口34,As shown in Figures 1 and 2, a high-efficiency and multi-functional almond shell breaking machine includes a motor 1, a motor sprocket 2, a frame 3, a vibrating screen 4, a crank mechanism 5, a first separation frame 7, a wire Rod 8, handle 9, scale 10, sliding bearing 11, breaking shell driving roller 12, feed port 13, breaking shell driven roller 14, bearing 15, cleaning roller shaft 16, cleaning roller 17, second separation frame 18, Gear 19, broken shell roller shaft 20, first sprocket wheel 21, second chain 22, second sprocket wheel 23, synchronous sprocket wheel 24, the third chain 25, the third sprocket wheel 26, broken shell roller driving shaft 27, the first Four sprockets 28, the fifth sprocket 29, the sixth sprocket 30, the seventh sprocket 31, grid screen 32, shell discharge port 33 and kernel discharge port 34,
手柄9与同步链轮24固定连接,两个同步链轮24通过第三链条25传动连接,The handle 9 is fixedly connected with the synchronous sprocket 24, and the two synchronous sprockets 24 are connected through the transmission of the third chain 25,
同步链轮24分别与两个丝杆8传动连接,The synchronous sprocket 24 is connected with two screw mandrels 8 transmissions respectively,
滑动轴承11固设于机架3的上表面,丝杆8与滑动轴承11固定连接,The sliding bearing 11 is fixed on the upper surface of the frame 3, the screw mandrel 8 is fixedly connected with the sliding bearing 11,
标尺10设于破壳主动辊12和破壳从动辊14之间,Scale 10 is arranged between breaking shell driving roller 12 and breaking shell driven roller 14,
进料口13固设于机架3的上方,进料口13的位置与破壳主动辊12、破壳从动辊14之间缝隙位置相适应,The feed inlet 13 is fixedly arranged on the top of the frame 3, and the position of the feed inlet 13 is adapted to the position of the gap between the shell-breaking driving roll 12 and the shell-breaking driven roll 14,
破壳辊主动轴27与滑动轴承11传动连接,破壳辊轴20与轴承15传动连接,The shell breaking roller drive shaft 27 is in transmission connection with the sliding bearing 11, and the shell breaking roller shaft 20 is in transmission connection with the bearing 15,
破壳主动辊12与破壳辊主动轴27相连接,破壳从动辊14与破壳辊20轴相连接,The broken shell driving roller 12 is connected with the broken shell roller driving shaft 27, and the broken shell driven roller 14 is connected with the broken shell roller 20 shafts,
齿轮19分别与破壳辊轴20、破壳辊主动轴27传动连接,Gear 19 is connected with the drive shaft 27 transmission of broken shell roller shaft 20, broken shell respectively,
第一分离机架7与机架3焊接,栅条筛32、第二分离机架18与第一分离机架7焊接,The first separation frame 7 is welded with the frame 3, the grid screen 32, the second separation frame 18 are welded with the first separation frame 7,
轴承35与机架3的悬臂梁固接,清理辊轴16与轴承35相连接,Bearing 35 is fixedly connected with the cantilever beam of frame 3, and cleaning roller shaft 16 is connected with bearing 35,
清理辊17与清理辊轴16传动连接,The cleaning roller 17 is connected with the transmission of the cleaning roller shaft 16,
电动机1固设在机架3的底部,电机链轮2与电动机1的传动轴传动连接,The motor 1 is fixed on the bottom of the frame 3, and the motor sprocket 2 is connected with the transmission shaft of the motor 1.
电机链轮2与第一链轮21传动连接,The motor sprocket 2 is connected in transmission with the first sprocket 21,
第一链轮21通过第二链条22与第二链轮23传动连接,The first sprocket 21 is connected in transmission with the second sprocket 23 through the second chain 22,
第一链轮21与破壳辊主动轴27传动连接,The first sprocket wheel 21 is connected with the drive shaft 27 of the shell breaking roller,
第三链轮26与第四链轮28传动连接,The third sprocket 26 is connected in transmission with the fourth sprocket 28,
第四链轮28与第五链轮29传动连接,The fourth sprocket 28 is connected in transmission with the fifth sprocket 29,
第五链轮29与第六链轮30传动连接,The fifth sprocket 29 is in drive connection with the sixth sprocket 30,
所第六链轮30与第七链轮31传动连接,The sixth sprocket 30 is connected with the seventh sprocket 31 in transmission,
振动筛4设于机架3的底部,曲柄机构5与振动筛4连接传动连接,振动筛4的下方设有壳出料口33和仁出料口34。The vibrating screen 4 is arranged at the bottom of the frame 3 , the crank mechanism 5 is connected to the vibrating screen 4 by transmission, and the shell discharge port 33 and the kernel discharge port 34 are arranged below the vibrating screen 4 .
进一步地,电机链轮2与第一链轮21通过第一链条6与传动连接,Further, the motor sprocket 2 and the first sprocket 21 are connected to the transmission through the first chain 6,
使用时,电动机1通过第一链条6带动第三链轮26转动,第三链轮26带动破壳辊主动轴27转动,破壳辊主动轴27带动两个齿轮19做相对旋转运动,两个齿轮19分别带动破壳主动辊12、破壳从动辊14做相对旋转,物料(巴旦木)通过进料口13落入破壳主动辊12和破壳从动辊14的间隙中,两个破壳轮通过速度差,将巴旦木破壳,(因巴旦木物理特性不一致,大小不均匀,很难一次破壳,需要多次破壳),破壳后的巴旦木落入栅条筛32中,通过清理辊17将破壳后的壳和巴旦木仁通过栅条间隙落入振动筛4中,进行壳仁分离,(目的防治二次破壳伤仁),未破壳的巴旦木进入下一个破壳装置中进行破壳,振动筛4通过第一链轮21和第二链条22带动曲柄机构5做往复振动,在振动过程中巴旦木壳通过出料口33排出,巴旦木仁通过出料口34排出,通过3组破壳装置最后将所有大小巴旦木破壳并进行壳仁分离。During use, the motor 1 drives the third sprocket wheel 26 to rotate by the first chain 6, and the third sprocket wheel 26 drives the shell-breaking roller driving shaft 27 to rotate, and the shell-breaking roller driving shaft 27 drives two gears 19 to do relative rotation. Gear 19 drives respectively shell-breaking driving roll 12 and shell-breaking driven roll 14 to rotate relatively, and material (almond) falls into the gap between shell-breaking driving roll 12 and shell-breaking driven roll 14 through feed port 13. Two shell breaking wheels pass through the speed difference to break the almond wood. (Because of the inconsistent physical properties and uneven size of the almond wood, it is difficult to break the shell at one time and need to break the shell many times). After the shell breaks, the almond wood falls into the In the grid screen 32, the shells and almond kernels after the cracking are dropped into the vibrating screen 4 through the grid gap by the cleaning roller 17, and the shells and kernels are separated, (purpose prevention and treatment of secondary cracking and injury to the kernels), and the shells and almonds are not broken. The almond wood of the shell enters the next shell breaking device to break the shell. The vibrating screen 4 drives the crank mechanism 5 to vibrate back and forth through the first sprocket 21 and the second chain 22. During the vibration process, the almond shell passes through the discharge port. 33, the almond kernels are discharged through the discharge port 34, and finally all the large and small almond shells are broken through three groups of shell breaking devices and the shell kernels are separated.
上面对本实用新型的实施方式做了详细说明。但是本实用新型并不限于上述实施方式,在所属技术领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下做出各种变化。The embodiments of the present utility model have been described in detail above. However, the utility model is not limited to the above-mentioned embodiments, and various changes can also be made within the scope of knowledge of those skilled in the art without departing from the gist of the utility model.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620143151.7U CN205431977U (en) | 2016-02-26 | 2016-02-26 | High -efficient wood rejuvenator of multi -functional crust dawn |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620143151.7U CN205431977U (en) | 2016-02-26 | 2016-02-26 | High -efficient wood rejuvenator of multi -functional crust dawn |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205431977U true CN205431977U (en) | 2016-08-10 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105707911A (en) * | 2016-02-26 | 2016-06-29 | 新疆农业科学院农业机械化研究所 | High-efficiency multifunctional badam shell crusher |
| CN109430891A (en) * | 2018-12-18 | 2019-03-08 | 新疆农业科学院农业机械化研究所 | A kind of Ba Danmu system of processing device |
-
2016
- 2016-02-26 CN CN201620143151.7U patent/CN205431977U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105707911A (en) * | 2016-02-26 | 2016-06-29 | 新疆农业科学院农业机械化研究所 | High-efficiency multifunctional badam shell crusher |
| CN105707911B (en) * | 2016-02-26 | 2017-06-06 | 新疆农业科学院农业机械化研究所 | A kind of high-efficiency multi-function bar denier wood rejuvenator |
| CN109430891A (en) * | 2018-12-18 | 2019-03-08 | 新疆农业科学院农业机械化研究所 | A kind of Ba Danmu system of processing device |
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| AV01 | Patent right actively abandoned |
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| AV01 | Patent right actively abandoned |