CN205424194U - Flange formula seal for pipe joints device - Google Patents
Flange formula seal for pipe joints device Download PDFInfo
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- CN205424194U CN205424194U CN201521040334.8U CN201521040334U CN205424194U CN 205424194 U CN205424194 U CN 205424194U CN 201521040334 U CN201521040334 U CN 201521040334U CN 205424194 U CN205424194 U CN 205424194U
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Abstract
Description
技术领域technical field
本实用新型涉及一种管路输送系统,具体涉及一种法兰式管道密封装置。The utility model relates to a pipeline conveying system, in particular to a flange-type pipeline sealing device.
背景技术Background technique
在大型的气体或液体管路系统中,存在着管路联接装置密封件使用寿命的问题。In large gas or liquid pipeline systems, there is a problem with the service life of the seals of pipeline coupling devices.
流体管路系统中以法兰对夹密封垫圈进行密封,使用一段时间后就会出现氧化、老化等问题,造成系统渗漏及其他一系列连锁的质量问题,而维修需要的时间、成本都很高。In the fluid pipeline system, flanges are used to seal the clamp gasket. After a period of use, problems such as oxidation and aging will occur, resulting in system leakage and a series of other chain quality problems, and the time and cost required for maintenance are very high. high.
对于管路的安装施工,普遍采用法兰式连接,需要进行现场焊接,然后进行泄漏测试,如果焊缝有夹渣等焊接缺陷需要返工,对现场安装工人的技能有较高要求,并有因现场禁止动火,无法进行焊接修复的可能。存在安装效率低下、不易拆卸等问题;法兰连接广泛应用于石油、化工、冶金等领域,在现有技术中,法兰连接还有一种是采用垫片的形式,就是把两个管道、管件或器材,先各自固定在一个法兰盘上,然后在两个法兰盘之间加上法兰垫,最后用螺栓将两个法兰盘压紧使密封圈沿轴向压缩与其紧密结合起来的一种可拆卸的接头,但实际工程中这种法兰连接方式容易泄漏,而且大多泄漏都是由垫片氧化或老化失效引起的,一旦泄漏,拆卸螺栓、起吊设备再更换垫片及压力试验等会耽误一定的生产周期。因此法兰密封一直以来需要一种初期投运时方便检修、后期运行出现问题时在短时间内能完成维护的一种设计结构。For the installation and construction of pipelines, flange connections are generally used, and on-site welding is required, followed by leak testing. If welding defects such as slag inclusions in the welds need to be reworked, there are high requirements for the skills of on-site installation workers, and there are reasons Fire is prohibited on site, and welding repair may not be possible. There are problems such as low installation efficiency and difficult disassembly; flange connections are widely used in petroleum, chemical, metallurgy and other fields. Or equipment, first fixed on a flange, then add flange pads between the two flanges, and finally use bolts to compress the two flanges so that the sealing ring is compressed axially and tightly combined with it A detachable joint, but in actual engineering, this flange connection is easy to leak, and most of the leakage is caused by gasket oxidation or aging failure. Once leakage occurs, remove the bolts, lift the equipment and replace the gasket and pressure Tests, etc. will delay a certain production cycle. Therefore, the flange seal has always needed a design structure that is convenient for maintenance when it is put into operation at the initial stage, and can complete maintenance in a short time when there is a problem in the later operation.
由于柔性石墨密封圈通常的使用工况为高温高压,在氧化环境下,超过450℃的高温才会使其开始氧化;在通常高压环境下,压力波动也基本不会引起柔性石墨沿边界的缝隙大片的挤出;因此,柔性石墨密封圈用于静态密封的温度(200℃以下)低压(1.6MPa以下)流体管路系统中可实现长期安全可靠的密封。Since the flexible graphite sealing ring is usually used under high temperature and high pressure, in an oxidizing environment, it will start to oxidize at a high temperature exceeding 450°C; in a normal high-pressure environment, pressure fluctuations will basically not cause gaps along the boundary of flexible graphite Extrusion of large pieces; therefore, flexible graphite sealing rings can achieve long-term safe and reliable sealing in fluid piping systems with static sealing temperatures (below 200°C) and low pressure (below 1.6MPa).
实用新型内容Utility model content
为了解决现有技术中管道连接存在的寿命、密封性以及安装效率等问题,本申请提供了一种密封效果好、使用寿命长、成本低且牢固性能稳定的法兰式管道密封装置。具体技术方案如下。In order to solve the problems of service life, sealing performance and installation efficiency of pipeline connections in the prior art, the present application provides a flange-type pipeline sealing device with good sealing effect, long service life, low cost, firmness and stable performance. The specific technical scheme is as follows.
本申请提供一种法兰式管道连接装置,该装置包括密封架体(1)、两个密封圈(2)、两个锁紧环(3)和两个连接法兰(4);所述密封架体(1)的两侧依次与密封圈(2)、锁紧环(3)和连接法兰(4)连接;所述密封架体(1)的两端设有键槽(11);所述连接法兰(4)的一侧端面设有与密封架体(1)上键槽(11)对应的卡槽(41),连接法兰(4)的内环面(42)靠近锁紧环(3)一侧为锥形面(421);所述连接法兰(4)的锥形面(421)与锁紧环(3)外表面(31)设有的外锥面(311)相抵;所述锁紧环(3)内表面(32)设有卡齿或卡环(33)与管道(6)锁紧,外表面(31)近密封圈(2)一侧为外锥面(311),其近密封圈一侧立端面(34)与密封圈(2)相抵;所述密封圈(2)的一侧与锁紧环(3)连接,另一侧与密封架体(1)的密封面(12)相抵。所述锁紧环外锥面(311)长度不小于连接法兰的内环面锥形面(421)的长度。The application provides a flanged pipeline connection device, which includes a sealing frame (1), two sealing rings (2), two locking rings (3) and two connecting flanges (4); The two sides of the sealing frame body (1) are sequentially connected with the sealing ring (2), the locking ring (3) and the connecting flange (4); the two ends of the sealing frame body (1) are provided with key grooves (11); One end surface of the connecting flange (4) is provided with a card slot (41) corresponding to the keyway (11) on the sealing frame (1), and the inner ring surface (42) of the connecting flange (4) is close to the locking One side of the ring (3) is a tapered surface (421); the tapered surface (421) of the connecting flange (4) and the outer tapered surface (311) provided on the outer surface (31) of the locking ring (3) offset; the inner surface (32) of the locking ring (3) is provided with bayonets or snap rings (33) to lock with the pipe (6), and the side of the outer surface (31) near the sealing ring (2) is an outer tapered surface (311), the vertical end surface (34) on one side of the sealing ring is offset against the sealing ring (2); one side of the sealing ring (2) is connected with the locking ring (3), and the other side is connected with the sealing frame body ( 1) The sealing surface (12) offsets. The length of the outer conical surface (311) of the locking ring is not less than the length of the inner conical surface (421) of the connecting flange.
优选地,本申请中所述密封圈(2)为柔性石墨密封圈。Preferably, the sealing ring (2) in this application is a flexible graphite sealing ring.
优选地,本申请所述装置还包括拆卸环(5),所述拆卸环(5)置于密封架体(1)的中间,两端分别与两侧的管道(6)相接。Preferably, the device described in the present application further includes a dismantling ring (5), the dismantling ring (5) is placed in the middle of the sealing frame (1), and the two ends are respectively connected with the pipes (6) on both sides.
优选地,所述拆卸环(5)由弹性材料制成。Preferably, the dismounting ring (5) is made of elastic material.
优选地,所述装置还包括密封圈挡环(7),密封圈挡环(7)的置于密封圈(2)的两侧。优选地,所述密封圈挡环(7)可以为一个或多个。Preferably, the device further includes a sealing ring retaining ring (7), and the sealing ring retaining ring (7) is placed on both sides of the sealing ring (2). Preferably, there may be one or more sealing ring retaining rings (7).
本申请所述管道为小管径时,优选地,所述锁紧环内表面(32)为卡齿(33)形状,即为多条尖齿螺纹形状,本申请的连接装置通过尖齿螺纹卡紧管道。当本申请所述管道为大管径时,上述尖齿螺纹很难与管道卡紧,这时,本申请中所述管道的接头处设有压槽(61),与压槽(61)对应的,锁紧环内表面(32)为卡环(33)形状;或所述管道(6)的接头处设有凸台(61),对应地,锁紧环内表面卡环(33)为凹槽形状。When the pipeline described in the present application is a small pipe diameter, preferably, the inner surface (32) of the locking ring is in the shape of a bayonet (33), that is, in the shape of a plurality of pointed threads. Snap the pipe tightly. When the pipeline described in this application has a large pipe diameter, it is difficult for the above-mentioned sharp-toothed thread to be clamped to the pipeline. At this time, a pressure groove (61) is provided at the joint of the pipeline described in this application, corresponding to the pressure groove (61) Yes, the inner surface (32) of the locking ring is in the shape of a snap ring (33); or the joint of the pipe (6) is provided with a boss (61), correspondingly, the inner surface snap ring (33) of the locking ring is groove shape.
优选地,本申请所述锁紧环(3)为开口环;所述锁紧环(3)两端环面上设有一个或多个开口槽(35)。Preferably, the locking ring (3) described in this application is a split ring; one or more opening grooves (35) are provided on the ring surfaces at both ends of the locking ring (3).
优选地,本申请所述锁紧环外锥面(311)长度不小于连接法兰内环面锥形面(421)的长度。Preferably, the length of the outer tapered surface (311) of the locking ring in the present application is not less than the length of the inner tapered surface (421) of the connecting flange.
在实际应用过程中,首先在两个管道(6)的管接头处分别依次套入连接法兰(4)、锁紧环(3)、密封圈(2),然后将密封架体(1)的两端的键槽(11)与连接法兰(4)的卡槽(41)对准插入,用螺栓将位置对好的两法兰连接,拧紧两个连接法兰(4)的连接螺栓,完成安装。In the actual application process, firstly insert the connecting flange (4), locking ring (3) and sealing ring (2) into the pipe joints of the two pipes (6) in sequence, and then insert the sealing frame (1) Align and insert the keyway (11) at both ends of the connecting flange (4) into the slot (41), use bolts to connect the two flanges that have been aligned, and tighten the connecting bolts of the two connecting flanges (4) to complete Install.
有益效果:Beneficial effect:
1)本申请通过密封架体与法兰的配合设计,提供了一种结构简单、安装方便、成本低、密封性能好以及连接牢固的连接装置;1) This application provides a connection device with simple structure, convenient installation, low cost, good sealing performance and firm connection through the cooperative design of the sealing frame body and the flange;
2)本申请将石墨密封圈用于静态管路系统,配以相应的连接装置,大大提高了静态管路系统的使用寿命。2) In this application, the graphite sealing ring is used in the static pipeline system, together with the corresponding connection device, which greatly improves the service life of the static pipeline system.
附图说明Description of drawings
图1法兰式管道密封装置的爆炸结构示意图;Figure 1 is a schematic diagram of the explosion structure of the flanged pipeline sealing device;
图2法兰式管道密封装置的剖面结构示意图;Fig. 2 Schematic diagram of the cross-sectional structure of the flanged pipeline sealing device;
图3连接法兰与密封架体的连接结构示意图;Figure 3 is a schematic diagram of the connection structure between the connecting flange and the sealing frame;
图4锁紧环下端面为卡齿形状的结构示意图;Fig. 4 is a schematic diagram of the structure in which the lower end surface of the locking ring is in the shape of a bayonet tooth;
图5锁紧环下端面为卡环形状的结构示意图;Fig. 5 is a structural schematic diagram in which the lower end surface of the locking ring is in the shape of a snap ring;
图中:1-密封架体,2-密封圈,3-锁紧环,4-连接法兰,5-拆卸环,6-管道,7-密封圈挡环,11-密封架体的键槽,12-密封架体的密封面,31-锁紧环外表面,32-锁紧环内表面,33-卡环或卡齿,311-锁紧环外表面的外锥面,34-锁紧环的立端面,35-开口槽,36-开口,41-连接法兰卡槽,42-连接法兰内环面,421-连接法兰内环面的锥形面,61-压槽或凸台。In the figure: 1-sealing frame body, 2-sealing ring, 3-locking ring, 4-connecting flange, 5-removal ring, 6-pipe, 7-sealing ring retaining ring, 11-keyway of sealing frame body, 12-Sealing surface of sealing frame body, 31-Outer surface of locking ring, 32-Inner surface of locking ring, 33-Snap ring or teeth, 311-Outer cone of outer surface of locking ring, 34-Locking ring 35-opening slot, 36-opening, 41-connecting flange card slot, 42-connecting the inner ring surface of the flange, 421-connecting the tapered surface of the inner ring surface of the flange, 61-pressing groove or boss .
具体实施方式detailed description
下面结合附图对本申请作进一步的解释说明。The application will be further explained below in conjunction with the accompanying drawings.
如图1-2所示,为本申请提供的一种法兰式管道密封装置结构示意图,该装置包括密封架体1、两个密封圈2、两个锁紧环3和两个连接法兰4;所述密封架体1的两侧依次与密封圈2、锁紧环3和连接法兰4连接;所述密封架体1的两端设有键槽11;所述连接法兰4的一侧端面设有与密封架体1上键槽11对应的卡槽41,连接法兰4的内环面42靠近锁紧环3一侧为锥形面421;所述连接法兰4的锥形面421与锁紧环3外表面31设有的外锥面311相抵;所述锁紧环3内表面32设有卡齿或卡环33与管道6锁紧,外表面31近密封圈2一侧为外锥面311,其近密封圈一侧立端面34与密封圈2相抵;所述密封圈2的一侧与锁紧环3连接,另一侧与密封架体1的密封面12相抵。As shown in Figure 1-2, it is a schematic structural diagram of a flanged pipeline sealing device provided by this application, which includes a sealing frame 1, two sealing rings 2, two locking rings 3 and two connecting flanges 4. Both sides of the sealing frame body 1 are sequentially connected with the sealing ring 2, the locking ring 3 and the connecting flange 4; the two ends of the sealing frame body 1 are provided with key grooves 11; one part of the connecting flange 4 The side end surface is provided with a card groove 41 corresponding to the keyway 11 on the sealing frame body 1, and the inner ring surface 42 of the connecting flange 4 is a tapered surface 421 on the side close to the locking ring 3; the tapered surface of the connecting flange 4 421 is offset against the outer tapered surface 311 provided on the outer surface 31 of the locking ring 3; the inner surface 32 of the locking ring 3 is provided with a bayonet or snap ring 33 to lock with the pipe 6, and the outer surface 31 is close to the side of the sealing ring 2 It is an outer tapered surface 311, and its vertical end surface 34 on the side close to the sealing ring is against the sealing ring 2;
为了方便拆卸更换零件,优选地,本申请所述装置还包括拆卸环5,所述拆卸环5置于密封架体1的中间,两端分别与两侧的管道6相接。优选地,所述拆卸环5由弹性材料制成。In order to facilitate disassembly and replacement of parts, preferably, the device described in the present application further includes a disassembly ring 5, which is placed in the middle of the sealing frame body 1, and its two ends are respectively connected to the pipes 6 on both sides. Preferably, the dismounting ring 5 is made of elastic material.
优选地,所述装置还包括密封圈挡环7,密封圈挡环7的置于密封圈2的两侧。优选地,所述密封圈挡环7可以为一个或多个。Preferably, the device further includes a sealing ring retaining ring 7 , and the sealing ring retaining ring 7 is placed on both sides of the sealing ring 2 . Preferably, there may be one or more sealing ring retaining rings 7 .
图3为密封架体1与连接法兰4的连接结构示意图。为了使密封架体1与连接法兰4连接更加稳固、且方便施工、降低生产成本,对应的在所述连接法兰4的一侧端面设有与密封架体1上键槽11对应的卡槽41。FIG. 3 is a schematic diagram of the connection structure between the sealing frame body 1 and the connecting flange 4 . In order to make the connection between the sealing frame body 1 and the connecting flange 4 more stable, facilitate construction, and reduce production costs, correspondingly, a card slot corresponding to the keyway 11 on the sealing frame body 1 is provided on one end surface of the connecting flange 4 41.
本申请所述管道为小管径时,优选地,所述锁紧环内表面32为卡齿33形状,即为多条尖齿螺纹形状,本申请的连接装置通过尖齿螺纹卡紧管道,如图4所示。当本申请所述管道为大管径时,上述尖齿螺纹很难与管道卡紧,这时,本申请中所述管道的接头处设有压槽61,与压槽61对应的,锁紧环内表面32为卡环33形状;或所述管道6的接头处设有凸台61,对应地,锁紧环内表面卡环33为凹槽形状;如图5所示。优选地,本申请所述锁紧环3为开口环;所述锁紧环3两端环面上设有一个或多个开口槽35。When the pipeline described in the present application is of small diameter, preferably, the inner surface 32 of the locking ring is in the shape of locking teeth 33, that is, in the shape of a plurality of pointed threads, and the connecting device of the present application clamps the pipe through the pointed threads, As shown in Figure 4. When the pipeline described in this application has a large diameter, it is difficult for the above-mentioned sharp-toothed thread to be clamped to the pipeline. At this time, a pressure groove 61 is provided at the joint of the pipeline described in this application, and the corresponding pressure groove 61 is locked. The inner surface 32 of the ring is in the shape of a clasp 33; or the joint of the pipe 6 is provided with a boss 61, and correspondingly, the clasp 33 on the inner surface of the locking ring is in the shape of a groove; as shown in FIG. 5 . Preferably, the lock ring 3 described in this application is a split ring; one or more open grooves 35 are provided on the ring surfaces at both ends of the lock ring 3 .
在实际安装过程中,首先在两个管道6的管接头处分别依次套入连接法兰4、锁紧环3、密封圈2,然后将密封架体1的两端分别插入两侧的连接法兰4中,调整对准键槽11和卡槽41,拧紧两个连接法兰4,完成安装。In the actual installation process, the connecting flange 4, the locking ring 3 and the sealing ring 2 are inserted in sequence at the pipe joints of the two pipes 6, and then the two ends of the sealing frame 1 are respectively inserted into the connection method on both sides. In the flange 4, adjust and align the keyway 11 and the card groove 41, and tighten the two connecting flanges 4 to complete the installation.
具体的工作原理为:在实际应用过程中,首先在两个管道6的管接头处分别依次套入连接法兰4、锁紧环3、和密封圈2,然后将密封架体1的两端分别插入两侧的连接法兰4中,调整对准键槽11和卡槽41,用螺栓将位置对好的两法兰连接,拧紧两个连接法兰4的连接螺栓,连接法兰轴向移动使其锥形面421挤压锁紧环3,锁紧环3在连接法兰锥形面421的推挤下,沿轴向和径向运动,连接法兰锥形面421继续推挤,挤压锁紧环3的外锥面311,使其沿径向继续运行,进而锁紧环3的卡齿33咬合管道或者卡环33与压槽61契合,锁紧环3有开口槽35,保证锁紧环3沿径向的更大变形。连接法兰锥形面421继续推挤锁紧环3,使连接法兰锥形面421压紧锁紧环3达到锁紧环3的径向最大进给量。连接法兰锥形面421带动锁紧环3与管道沿轴向前进,挤压密封圈2,压紧密封圈2,密封圈2在挤压下沿径向向内和向外变形,将管道6与密封架体1之间完全密封。The specific working principle is as follows: in the actual application process, the connecting flange 4, the locking ring 3, and the sealing ring 2 are respectively inserted in the pipe joints of the two pipes 6 in sequence, and then the two ends of the sealing frame body 1 are Insert them into the connecting flanges 4 on both sides, adjust and align the keyway 11 and the card groove 41, connect the two flanges with bolts, tighten the connecting bolts of the two connecting flanges 4, and move the connecting flanges axially Make its conical surface 421 squeeze the locking ring 3, and the locking ring 3 will move axially and radially under the push of the conical surface 421 of the connecting flange, and the conical surface 421 of the connecting flange will continue to push. Press the outer tapered surface 311 of the locking ring 3 to make it continue to run in the radial direction, and then the locking teeth 33 of the locking ring 3 bite the pipe or the snap ring 33 fits with the pressure groove 61, and the locking ring 3 has an open groove 35 to ensure Greater deformation of the locking ring 3 in the radial direction. The conical surface 421 of the connecting flange continues to push the locking ring 3 , so that the conical surface 421 of the connecting flange presses the locking ring 3 to reach the maximum radial feed rate of the locking ring 3 . The conical surface 421 of the connecting flange drives the locking ring 3 and the pipe to advance axially, squeezes the sealing ring 2, compresses the sealing ring 2, and the sealing ring 2 deforms radially inward and outward under extrusion, and the pipe 6 is completely sealed with the sealing frame body 1.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型披露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. Any equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521040334.8U CN205424194U (en) | 2015-12-15 | 2015-12-15 | Flange formula seal for pipe joints device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521040334.8U CN205424194U (en) | 2015-12-15 | 2015-12-15 | Flange formula seal for pipe joints device |
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| CN205424194U true CN205424194U (en) | 2016-08-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201521040334.8U Expired - Lifetime CN205424194U (en) | 2015-12-15 | 2015-12-15 | Flange formula seal for pipe joints device |
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| CN (1) | CN205424194U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111288233A (en) * | 2018-12-07 | 2020-06-16 | 江苏金泰密封科技有限公司 | A kind of pipeline elastic seal |
| CN117570289A (en) * | 2023-11-15 | 2024-02-20 | 宏岳塑胶集团股份有限公司 | A combined flange connection structure |
-
2015
- 2015-12-15 CN CN201521040334.8U patent/CN205424194U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111288233A (en) * | 2018-12-07 | 2020-06-16 | 江苏金泰密封科技有限公司 | A kind of pipeline elastic seal |
| CN117570289A (en) * | 2023-11-15 | 2024-02-20 | 宏岳塑胶集团股份有限公司 | A combined flange connection structure |
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