CN205423171U - Oil-free screw air compressor heat recovery cascade utilization system - Google Patents

Oil-free screw air compressor heat recovery cascade utilization system Download PDF

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CN205423171U
CN205423171U CN201520981879.2U CN201520981879U CN205423171U CN 205423171 U CN205423171 U CN 205423171U CN 201520981879 U CN201520981879 U CN 201520981879U CN 205423171 U CN205423171 U CN 205423171U
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heat exchanger
water
air compressor
pipe
compressor machine
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颜苏芊
邓泽民
程艳
秦莉
刘宁
方海明
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Xian Polytechnic University
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Abstract

The utility model discloses a there is not oily screw compressor heat recovery cascade utilization system, including air compressor machine cooling device, hot water cascade utilization device and demineralized water device, wherein, air compressor machine cooling device mainly includes two compression host and two guarantee heat exchangers and water pump, burns and is connected through the pipe network between hot water cascade utilization device and the air compressor machine cooling device, the demineralized water device passes through demineralized water inlet tube and water storage tank connection. Can not carry out waste heat recovery to there being oily screw compressor, obtained the hot water of needs, and carried out cascade utilization to hot water.

Description

无油螺杆空压机热回收梯级利用系统Oil-free screw air compressor heat recovery cascade utilization system

技术领域 technical field

本实用新型属于空气压缩机热回收技术领域,涉及一种无油螺杆空压机热回收梯级利用系统。 The utility model belongs to the technical field of heat recovery of air compressors, and relates to a heat recovery cascade utilization system of an oil-free screw air compressor.

背景技术 Background technique

随着能源的日益紧张,节能问题已成为当今全球关注的焦点。在积极开发新能源的同时,也应越来越重视回收和利用余热资源。据美国能源署的一项统计表明,压缩机运行时消耗的电能中,真正用于增加空气势能的仅占总耗电量的15%,而其余大部分(约85%)的电能都转化为热量。这些热量一般是通过风冷或者水冷的方式被排放到空气中去,造成了能源的极大浪费。 With the increasing tension of energy, the issue of energy saving has become the focus of global attention. While actively developing new energy sources, more and more attention should be paid to recycling and utilizing waste heat resources. According to a statistics from the U.S. Department of Energy, among the electricity consumed by the compressor during operation, only 15% of the total electricity consumption is actually used to increase the potential energy of the air, while most of the rest (about 85%) of the electricity is converted into heat. The heat is generally discharged into the air through air cooling or water cooling, resulting in a great waste of energy.

压缩空气系统节能的一个主要方向就是空压机的余热回收。因而,利用某些方法和设备将空压机产生的废热回收利用,来获得所需要的不同温度的热水,对不同温度的热水进行合理利用,既可以最大限度地回收能量,减少能耗,为企业节约大部分成本,又能减少环境废热污染。 One of the main directions of energy saving in the compressed air system is the waste heat recovery of the air compressor. Therefore, some methods and equipment are used to recycle the waste heat generated by the air compressor to obtain the required hot water at different temperatures, and the rational use of hot water at different temperatures can maximize energy recovery and reduce energy consumption. , save most of the cost for the enterprise, and reduce environmental waste heat pollution.

目前对于空压机余热回收也有了一些相关研究,而对于无油螺杆空压机热回收的研究相对较少,然而对于无油螺杆空压机热回收系统中回收热水的合理利用研究更是甚微。 At present, there are some related researches on the waste heat recovery of air compressors, but there are relatively few studies on the heat recovery of oil-free screw air compressors. little.

实用新型内容 Utility model content

本实用新型的目的是提供一种无油螺杆空压机热回收梯级利用系统,能够对无油螺杆空压机进行了余热回收,得到需要的热水,且对热水进行了梯级利用。 The purpose of the utility model is to provide a heat recovery cascade utilization system for an oil-free screw air compressor, which can recover the waste heat of the oil-free screw air compressor, obtain the required hot water, and carry out cascade utilization of the hot water.

本实用新型所采用的技术方案是,一种无油螺杆空压机热回收梯级利用系统,包括空压机冷却装置、热水梯级利用装置和软化水装置;其中,空压机冷却装置主要包括两台压缩主机和两个保障换热器以及水泵,烧热水梯级利用装置与空压机冷却装置之间通过管网连接;软化水装置通过软化水进水管与蓄水箱连接。 The technical scheme adopted by the utility model is an oil-free screw air compressor heat recovery cascade utilization system, including an air compressor cooling device, a hot water cascade utilization device and a softening water device; wherein, the air compressor cooling device mainly includes Two compressor hosts, two guarantee heat exchangers and water pumps, the hot water cascade utilization device and the air compressor cooling device are connected through a pipe network; the softened water device is connected to the water storage tank through a softened water inlet pipe.

本实用新型的特点还在于,空压机冷却装置的结构,包括第一压缩主机和第二压缩主机,第一压缩主机通过第一通气管与第一保障换热器连接,第二压缩主机通过第二通气管与第二保障换热器连接,第一压缩主机上分别设置有第一空压机出水管和第一空压机进水管,第二压缩主机上分别设置有第二空压机出水管和第二空压机进水管,第一保障换热器上设置有第一保障换热器出水管和第一保障换热器进水管,第二保障换热器上设置有第二保障换热器出水管和第二保障换热器进水管;第一保障换热器出水管和第二保障换热器出水管均与换热器出水管连接,第一空压机进水管、第二空压机进水管、第一保障换热器进水管和第二保障换热器进水管均与主进水管连接;第一空压机出水管和第二空压机出水管与空压机总出水管连接;换热器出水管与空压机总出水管连接,且在连接处设置有阀门D。 The utility model is also characterized in that the structure of the air compressor cooling device includes a first compressor host and a second compressor host, the first compressor host is connected to the first guarantee heat exchanger through the first ventilation pipe, and the second compressor host is The second ventilation pipe is connected to the second guarantee heat exchanger, the first air compressor outlet pipe and the first air compressor water inlet pipe are respectively arranged on the first compressor main engine, and the second air compressor is respectively arranged on the second compressor main engine The water outlet pipe and the water inlet pipe of the second air compressor, the first guarantee heat exchanger is provided with the first guarantee heat exchanger outlet pipe and the first guarantee heat exchanger inlet pipe, and the second guarantee heat exchanger is provided with a second guarantee The outlet pipe of the heat exchanger and the inlet pipe of the second guarantee heat exchanger; the outlet pipe of the first guarantee heat exchanger and the outlet pipe of the second guarantee heat exchanger are connected to the outlet pipe of the heat exchanger. The water inlet pipe of the second air compressor, the water inlet pipe of the first guarantee heat exchanger and the water inlet pipe of the second guarantee heat exchanger are all connected to the main water inlet pipe; the water outlet pipe of the first air compressor and the water outlet pipe of the second air compressor are connected with the air compressor The main outlet pipe is connected; the heat exchanger outlet pipe is connected to the air compressor main outlet pipe, and a valve D is set at the connection.

热水梯级利用装置包括四个板式换热器、板式换热器通过管网和空压机冷却装置及高温热水端和低温热水端连接。四个换热器分别是第一板式换热器、第二板式换热器、第三板式换热器、第四板式换热器,其中,第一板式换热器、第二板式换热器通过管道与高温热水用热点连接,第三板式换热器和第四板式换热器通过管道与低温热水用热点连接;第一板式换热器通过第二高温端换热水管与空压机总出水管连接,第二板式换热器通过第五高温端换热水管与空压机总出水管连接;第三板式换热器通过第二低温端换热水管和空压机总出水管连接,第四板式换热器通过第五低温端换热水管与空压机总出水管连接。 The hot water cascade utilization device includes four plate heat exchangers, and the plate heat exchangers are connected to the cooling device of the air compressor and the high-temperature hot water end and the low-temperature hot water end through the pipe network. The four heat exchangers are the first plate heat exchanger, the second plate heat exchanger, the third plate heat exchanger, and the fourth plate heat exchanger, wherein the first plate heat exchanger and the second plate heat exchanger The hot spot of high-temperature hot water is connected through the pipe, the third plate heat exchanger and the fourth plate heat exchanger are connected with the hot spot of low-temperature hot water through the pipe; The second plate heat exchanger is connected to the main water outlet pipe of the air compressor through the fifth high temperature end water exchange pipe; the third plate heat exchanger is connected to the air compressor main water outlet pipe through the second low temperature end water exchange pipe The fourth plate heat exchanger is connected to the main water outlet pipe of the air compressor through the fifth low-temperature end heat exchange pipe.

第一板式换热器的用热端设有第一高温端换热水管;第二高温端换热水管与第二板式换热器连通,且与第一高温端换热水管连通,第四高温端换热水管与第二板式换热器连通,第一板式换热器上还设置有第六高温端换热水管,第四高温端换热水管和第六高温端换热水管连通,用于通入较低温度的水至板式换热器中与空压机总出水管中送出的热水进行热交换,从而保证该高温用水端的水温。 The hot end of the first plate heat exchanger is provided with a first high temperature end heat exchange pipe; the second high temperature end heat exchange pipe communicates with the second plate heat exchanger and communicates with the first high temperature end heat exchange pipe; The water exchange pipe at the end is connected with the second plate heat exchanger, the sixth high temperature end water exchange pipe is also provided on the first plate heat exchanger, the fourth high temperature end water exchange pipe is connected with the sixth high temperature end water exchange pipe, for Water at a lower temperature is passed into the plate heat exchanger for heat exchange with the hot water sent from the main outlet pipe of the air compressor, thereby ensuring the water temperature at the high-temperature water end.

第五高温端换热水管与第二高温端换热水管两者相连;在空压机总出水管上位于第二高温端换热水管和第五高温端换热水管之间设置有阀门A。 The water exchange pipe at the fifth high temperature end is connected to the water exchange pipe at the second high temperature end; a valve A is provided between the water exchange pipe at the second high temperature end and the water exchange pipe at the fifth high temperature end on the main water outlet pipe of the air compressor.

空压机总出水管上位于第五高温端换热水管和第二低温端换热水管之间设置有连接着换热器出水管和空压机总出水管的阀门B;第三板式换热器上设置有第一低温端换热水管,第四板式换热器上设置有第四低温端换热水管,第一低温端换热水管和第三低温端换热水管连通,作为低温热水使用端的出水点,第六低温端换热水管和第四低温端换热水管连通,作为低温热水使用端的进水端,将低温用水端的凉水输送至第三板式换热器和第四板式换热器,在其中完成热量交换后变成可以使用的低温热水从第一低温端换热水管及第三低温端换热水管中流出,供使用者使用。 On the main water outlet pipe of the air compressor, there is a valve B connecting the water outlet pipe of the heat exchanger and the main water outlet pipe of the air compressor between the fifth high temperature end heat exchange water pipe and the second low temperature end water exchange water pipe; the third plate heat exchange The heat exchange pipe at the first low temperature end is provided on the heat exchanger, and the water exchange pipe at the fourth low temperature end is provided on the fourth plate heat exchanger. The water outlet point of the use end, the sixth low-temperature end heat exchange pipe and the fourth low-temperature end heat exchange pipe are connected, as the water inlet end of the low-temperature hot water use end, and the cold water at the low-temperature water end is delivered to the third plate heat exchanger and the fourth plate heat exchanger In the heater, the usable low-temperature hot water flows out from the first low-temperature end heat exchange pipe and the third low-temperature end heat exchange pipe for users to use after the heat exchange is completed.

第二低温端换热水管和第五低温端换热水管之间也相互连通,在空压机总出水管上位于第五低温端换热水管和第二低温端换热水管之间的位置设置有阀门C。 The water exchange pipe at the second low temperature end and the water exchange pipe at the fifth low temperature end are also connected to each other, and are installed on the main water outlet pipe of the air compressor between the water exchange pipe at the fifth low temperature end and the water exchange pipe at the second low temperature end There is valve C.

空压机总出水管的末端通入管壳式换热器,在空压机总出水管靠近管壳式换热器的位置设置有阀门E,在空压机总出水管上还设置有回水管,回水管的一端与管壳式换热器连接,另一端位于第五低温端换热水管与空压机总出水管的连接点和换热器出水管与空压机总出水管的连接点之间的位置。 The end of the main water outlet pipe of the air compressor leads into the shell-and-tube heat exchanger, and a valve E is installed at the position close to the shell-and-tube heat exchanger on the main water outlet pipe of the air compressor, and a return pipe is also arranged on the main water outlet pipe of the air compressor , one end of the return pipe is connected to the shell-and-tube heat exchanger, and the other end is located at the connection point of the fifth low-temperature end water exchange pipe and the main outlet pipe of the air compressor, and the connection point between the outlet pipe of the heat exchanger and the main outlet pipe of the air compressor position between.

回水管通过蓄水箱进水管与蓄水箱连接,蓄水箱还连接有主进水管,蓄水箱通过软化水进水管与软化水装置相连,管壳式换热器通过冷却塔出水管与冷却塔连接,另外在冷却塔和管壳式换热器之间还设置有冷却塔进水管,在冷却塔进水管上设置有阀门。 The return pipe is connected to the water storage tank through the water inlet pipe of the water storage tank. The water storage tank is also connected to the main water inlet pipe. The water storage tank is connected to the softened water device through the softened water inlet pipe. The shell-and-tube heat exchanger is connected to the The cooling tower is connected, and a cooling tower water inlet pipe is also arranged between the cooling tower and the shell-and-tube heat exchanger, and a valve is arranged on the cooling tower water inlet pipe.

本实用新型的有益效果是,对无油螺杆空压机进行了热回收改造,在无油螺杆空压机内部冷却系统中,中间冷却器和后冷却器采用并联,使得冷却水出水温度更高,更容易被回收利用,节约了能源,避免资源的浪费,又对回收的热量实现高效率的利用,提高了企业的经济效益。 The beneficial effect of the utility model is that the oil-free screw air compressor is modified for heat recovery, and in the internal cooling system of the oil-free screw air compressor, the intercooler and the aftercooler are connected in parallel, so that the outlet temperature of the cooling water is higher , is easier to be recycled, saves energy, avoids waste of resources, and realizes efficient use of recovered heat, which improves the economic benefits of the enterprise.

附图说明 Description of drawings

图1是本实用新型的无油螺杆空压机热回收梯级利用系统的结构示意图。 Fig. 1 is a structural schematic diagram of the heat recovery cascade utilization system of the oil-free screw air compressor of the present invention.

图中,1.第一压缩主机,2.第二压缩主机,3.第一保障换热器,4.第二保障换热器,5.第一板式换热器,6.第二板式换热器,7.第三板式换热器,8.第四板式换热器,9.管壳式换热器,10.阀门,11.冷却塔,12.软化水装置,13.蓄水箱,14.水泵,15.阀门A,16.阀门B,17.阀门C,18.阀门D,19.阀门E,20.阀门F,1-1.第一空压机出水管,1-2.第一空压机进水管,1-3.第一通气管,2-1.第二空压机出水管,2-2.第二空压机进水管,2-3.第二通气管,3-1.第一保障换热器出水管,3-2.第一保障换热器进水管,4-1.第二保障换热器出水管,4-2.第二保障换热器进水管,21.主进水管,22.空压机总出水管,23.换热器出水管,5-1.第一高温端换热水管,5-2第二高温端换热水管,5-3.第三高温端换热水管,6-1.第四高温端换热水管,6-2.第五高温端换热水管,6-3.第六高温端换热水管,7-1.第一低温端换热水管,7-2.第二低温端换热水管,7-3.第三低温端换热水管,8-1.第四低温端换热水管,8-2.第五低温端换热水管,8-3.第六低温端换热水管,9-1.回水管,9-2.冷却塔进水管,9-3.冷却塔出水管,13-1.蓄水箱进水管,13-2.软化水进水管。 In the figure, 1. The first compressor host, 2. The second compressor host, 3. The first guarantee heat exchanger, 4. The second guarantee heat exchanger, 5. The first plate heat exchanger, 6. The second plate heat exchanger Heater, 7. Third plate heat exchanger, 8. Fourth plate heat exchanger, 9. Shell-and-tube heat exchanger, 10. Valve, 11. Cooling tower, 12. Softened water device, 13. Water storage tank , 14. Water pump, 15. Valve A, 16. Valve B, 17. Valve C, 18. Valve D, 19. Valve E, 20. Valve F, 1-1. The first air compressor outlet pipe, 1-2 .The water inlet pipe of the first air compressor, 1-3. The first air pipe, 2-1. The water outlet pipe of the second air compressor, 2-2. The water inlet pipe of the second air compressor, 2-3. The second air pipe , 3-1. Outlet pipe of the first guarantee heat exchanger, 3-2. Inlet pipe of the first guarantee heat exchanger, 4-1. Outlet pipe of the second guarantee heat exchanger, 4-2. Second guarantee heat exchanger Water inlet pipe, 21. Main water inlet pipe, 22. Air compressor main water outlet pipe, 23. Heat exchanger outlet pipe, 5-1. First high temperature end heat exchange pipe, 5-2 Second high temperature end heat exchange pipe, 5 -3. The water exchange pipe at the third high temperature end, 6-1. The water exchange pipe at the fourth high temperature end, 6-2. The water exchange pipe at the fifth high temperature end, 6-3. The heat exchange pipe at the sixth high temperature end, 7-1 .The first low temperature end heat exchange pipe, 7-2. The second low temperature end heat exchange pipe, 7-3. The third low temperature end heat exchange pipe, 8-1. The fourth low temperature end heat exchange pipe, 8-2. 5th low temperature end water exchange pipe, 8-3. sixth low temperature end water exchange pipe, 9-1. return pipe, 9-2. cooling tower water inlet pipe, 9-3. cooling tower water outlet pipe, 13-1. water storage Tank water inlet pipe, 13-2. softened water inlet pipe.

具体实施方式 detailed description

下面结合附图和具体实施方式对本实用新型进行详细说明。 The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

一种无油螺杆空压机热回收梯级利用系统,包括空压机冷却装置、热水梯级利用装置、软化水装置。 An oil-free screw air compressor heat recovery cascade utilization system includes an air compressor cooling device, a hot water cascade utilization device, and a softened water device.

其中,空压机冷却装置主要包括两台压缩主机和两个保障换热器以及水泵,对空压机组起到冷却作用,在水循环系统的作用下,传递能量。烧热水梯级利用装置与空压机冷却装置之间通过管网连接。在水泵的作用下,冷却水对两台压缩主机和两个保障换热器进行冷却,通过冷却水传递能量。 Among them, the air compressor cooling device mainly includes two compressor hosts, two guarantee heat exchangers and water pumps, which cool the air compressor unit and transfer energy under the action of the water circulation system. The heating water cascade utilization device and the air compressor cooling device are connected through a pipe network. Under the action of the water pump, the cooling water cools the two compressor hosts and the two guarantee heat exchangers, and transfers energy through the cooling water.

软化水装置与热水梯级利用装置和空压机冷却装置之间通过管道连接。 The softened water device is connected with the hot water cascade utilization device and the air compressor cooling device through pipelines.

同时,空压机冷却装置中冷却水对空压机组进行冷却后,得到的热水也是热水梯级利用装置的热水来源,热水进入热水梯级利用装置,把热量传递给用热端的水系统。在热水梯级利用装置中,热水根据不同供热点温度的需求进入不同的换热器进行换热,实现能量的转换。 At the same time, after the cooling water in the air compressor cooling device cools the air compressor unit, the hot water obtained is also the hot water source of the hot water cascade utilization device. The hot water enters the hot water cascade utilization device and transfers heat to the hot water end water system. In the hot water cascade utilization device, hot water enters different heat exchangers for heat exchange according to the temperature requirements of different supply hot spots to realize energy conversion.

其中,空压机冷却装置的结构,如图1所示,包括第一压缩主机1和第二压缩主机2,第一压缩主机1通过第一通气管1-3与第一保障换热器3连接,第二压缩主机2通过第二通气管2-3与第二保障换热器4连接, Wherein, the structure of the air compressor cooling device, as shown in Figure 1, includes a first compressor host 1 and a second compressor host 2, and the first compressor host 1 connects with the first guarantee heat exchanger 3 through the first ventilation pipe 1-3 connection, the second main compressor 2 is connected with the second guarantee heat exchanger 4 through the second ventilation pipe 2-3,

第一压缩主机1上分别设置有第一空压机出水管1-1和第一空压机进水管1-2,第二压缩主机2上分别设置有第二空压机出水管2-1和第二空压机进水管2-2, The first compressor host 1 is respectively provided with a first air compressor outlet pipe 1-1 and a first air compressor inlet pipe 1-2, and the second compressor host 2 is respectively provided with a second air compressor outlet pipe 2-1 and the second air compressor inlet pipe 2-2,

第一保障换热器3上设置有第一保障换热器出水管3-1和第一保障换热器进水管3-2, The first guarantee heat exchanger 3 is provided with a first guarantee heat exchanger outlet pipe 3-1 and a first guarantee heat exchanger inlet pipe 3-2,

第二保障换热器4上设置有第二保障换热器出水管4-1和第二保障换热器进水管4-2; The second guarantee heat exchanger 4 is provided with a second guarantee heat exchanger outlet pipe 4-1 and a second guarantee heat exchanger inlet pipe 4-2;

第一空压机进水管1-2、第二空压机进水管2-2、第一保障换热器进水管3-2和第二保障换热器进水管4-2均与主进水管21连接; The first air compressor water inlet pipe 1-2, the second air compressor water inlet pipe 2-2, the first guarantee heat exchanger water inlet pipe 3-2 and the second guarantee heat exchanger water inlet pipe 4-2 are all connected with the main water inlet pipe 21 connections;

第一空压机出水管1-1和第二空压机出水管2-1与空压机总出水管22连接; The first air compressor outlet pipe 1-1 and the second air compressor outlet pipe 2-1 are connected with the air compressor main outlet pipe 22;

第一保障换热器出水管3-1和第二保障换热器出水管4-1均与换热器出水管23连接, The first guarantee heat exchanger outlet pipe 3-1 and the second guarantee heat exchanger outlet pipe 4-1 are connected to the heat exchanger outlet pipe 23,

换热器出水管23与空压机总出水管22连接,且在连接处设置有阀门D18, The outlet pipe 23 of the heat exchanger is connected to the main outlet pipe 22 of the air compressor, and a valve D18 is arranged at the connection.

热水梯级利用装置包括四个板式换热器、板式换热器通过管网和空压机冷却装置及高温热水端和低温热水端连接。四个换热器分别是第一板式换热器5、第二板式换热器6、第三板式换热器7、第四板式换热器8,其中,第一板式换热器5、第二板式换热器6通过管道与高温热水用热点连接,第三板式换热器7和第四板式换热器8通过管道与低温热水用热点连接; The hot water cascade utilization device includes four plate heat exchangers, and the plate heat exchangers are connected to the cooling device of the air compressor and the high-temperature hot water end and the low-temperature hot water end through the pipe network. The four heat exchangers are the first plate heat exchanger 5, the second plate heat exchanger 6, the third plate heat exchanger 7, and the fourth plate heat exchanger 8, wherein the first plate heat exchanger 5, the second plate heat exchanger The second plate heat exchanger 6 is connected to the hot spot of high-temperature hot water through pipelines, and the third plate heat exchanger 7 and the fourth plate heat exchanger 8 are connected to the hot spot of low-temperature hot water through pipelines;

第一板式换热器5通过第二高温端换热水管5-2与空压机总出水管22连接,第二板式换热器6通过第五高温端换热水管6-2与空压机总出水管22连接, The first plate heat exchanger 5 is connected to the main outlet pipe 22 of the air compressor through the second high temperature end heat exchange pipe 5-2, and the second plate heat exchanger 6 is connected to the air compressor through the fifth high temperature end heat exchange pipe 6-2. The total outlet pipe 22 is connected,

第五高温端换热水管6-2与第二高温端换热水管5-2两者相连,为供热端; The heat exchange pipe 6-2 at the fifth high temperature end is connected to the heat exchange pipe 5-2 at the second high temperature end, which is the heat supply end;

在空压机总出水管22上位于第二高温端换热水管5-2和第五高温端换热水管6-2之间设置有阀门A15; A valve A15 is set on the main water outlet pipe 22 of the air compressor between the second high temperature end heat exchange pipe 5-2 and the fifth high temperature end heat exchange pipe 6-2;

在空压机总出水管22上位于第五高温端换热水管6-2和第二低温端换热水7-2之间设置有连接着换热器出水管23和空压机总出水管22的阀门B16; On the main water outlet pipe 22 of the air compressor, between the fifth high temperature end water exchange pipe 6-2 and the second low temperature end water exchange water pipe 7-2, there is a heat exchanger outlet pipe 23 connected with the air compressor main water outlet pipe. 22 valve B16;

第一板式换热器5的用热端设有第一高温端换热水管5-1;第二高温端换热水管5-3与第二板式换热器6连通,且与第一高温端换热水管5-1连通,第四高温端换热水管6-1与第二板式换热器6连通,第一板式换热器5上还设置有第六高温端换热水管6-3,第四高温端换热水管6-1和第六高温端换热水管6-3连通,用于通入较低温度的水至板式换热器中与空压机总出水管中送出的热水进行热交换,从而保证该高温用水端的水温。 The hot end of the first plate heat exchanger 5 is provided with a first high temperature end heat exchange pipe 5-1; the second high temperature end heat exchange pipe 5-3 communicates with the second plate heat exchanger 6 and is connected to the first high temperature end The heat exchange pipe 5-1 is connected, the fourth high temperature end heat exchange pipe 6-1 is connected with the second plate heat exchanger 6, and the first plate heat exchanger 5 is also provided with a sixth high temperature end heat exchange pipe 6-3, The water exchange pipe 6-1 at the fourth high temperature end is in communication with the water exchange pipe 6-3 at the sixth high temperature end, and is used to pass water at a lower temperature to the plate heat exchanger and the hot water sent from the main water outlet pipe of the air compressor Perform heat exchange to ensure the water temperature at the high temperature water end.

第三板式换热器7、第四板式换热器8和连接他们的管网共同构成低温热水利用部分,第三板式换热器7通过第二低温端换热水管7-2和空压机总出水管22连接,第四板式换热器8通过第五低温端换热水管8-2与空压机总出水管22连接,第二低温端换热水管7-2和第五低温端换热水管8-2之间也相互连通,在空压机总出水管22上位于第五低温端换热水管8-2和第二低温端换热水管7-2之间的位置设置有阀门C17, The third plate heat exchanger 7, the fourth plate heat exchanger 8 and the pipe network connecting them together constitute the low-temperature hot water utilization part. The third plate heat exchanger 7 passes through the second low-temperature end heat exchange pipe 7-2 and the air pressure The main water outlet pipe 22 of the air compressor is connected, the fourth plate heat exchanger 8 is connected with the main water outlet pipe 22 of the air compressor through the fifth low temperature end water exchange pipe 8-2, the second low temperature end heat exchange pipe 7-2 and the fifth low temperature end The water exchange pipes 8-2 are also connected to each other, and a valve is provided at the position between the fifth low temperature end heat exchange pipe 8-2 and the second low temperature end heat exchange pipe 7-2 on the main water outlet pipe 22 of the air compressor C17,

第三板式换热器7上设置有第一低温端换热水管7-1,第四板式换热器8上设置有第四低温端换热水管8-1,第一低温端换热水管7-1和第三低温端换热水管7-3连通,作为低温热水使用端的出水点,第六低温端换热水管8-3和第四低温端换热水管8-1连通,作为低温热水使用端的进水端,将低温用水端的凉水输送至第三板式换热器和第四板式换热器,在其中完成热量交换后变成可以使用的低温热水从第一低温端换热水管7-1及第三低温端换热水管7-3中流出,供使用者使用。 The third plate heat exchanger 7 is provided with a first low temperature end heat exchange pipe 7-1, the fourth plate heat exchanger 8 is provided with a fourth low temperature end heat exchange pipe 8-1, and the first low temperature end heat exchange pipe 7 -1 communicates with the third low-temperature end heat exchange pipe 7-3 as the outlet point of the low-temperature hot water use end, and the sixth low-temperature end heat exchange pipe 8-3 communicates with the fourth low-temperature end heat exchange pipe 8-1 as a low-temperature heat exchange pipe 8-1. The water inlet end of the water use end sends the cold water from the low-temperature water end to the third plate heat exchanger and the fourth plate heat exchanger, where it becomes usable low-temperature hot water after heat exchange is completed. From the first low-temperature end to the heat exchange pipe 7-1 and the third low-temperature end heat exchange pipe 7-3 flow out for use by users.

空压机总出水管22的末端通入管壳式换热器9,在空压机总出水管22靠近管壳式换热器9的位置设置有阀门E19, The end of the main outlet pipe 22 of the air compressor leads into the shell-and-tube heat exchanger 9, and a valve E19 is set at the position where the main outlet pipe 22 of the air compressor is close to the shell-and-tube heat exchanger 9.

另外,在空压机总出水管22上还设置有回水管9-1,回水管9-1的一端与管壳式换热器9连接,另一端位于第五低温端换热水管8-2与空压机总出水管22的连接点和换热器出水管23与空压机总出水管22的连接点之间的位置。 In addition, a water return pipe 9-1 is also provided on the main water outlet pipe 22 of the air compressor. One end of the return water pipe 9-1 is connected to the shell-and-tube heat exchanger 9, and the other end is located at the fifth low-temperature end heat exchange pipe 8-2. The position between the connection point with the main water outlet pipe 22 of the air compressor and the connection point between the water outlet pipe 23 of the heat exchanger and the main water outlet pipe 22 of the air compressor.

回水管9-1通过蓄水箱进水管13-1与蓄水箱13连接,蓄水箱13还连接有主进水管21,蓄水箱通过软化水进水管13-2与软化水装置相连, The water return pipe 9-1 is connected with the water storage tank 13 through the water storage tank inlet pipe 13-1, and the water storage tank 13 is also connected with the main water inlet pipe 21, and the water storage tank is connected with the softened water device through the softened water inlet pipe 13-2,

管壳式换热器9通过冷却塔出水管9-3与冷却塔11连接,另外在冷却塔11和管壳式换热器9之间还设置有冷却塔进水管9-2,在冷却塔进水管9-2上设置有阀门10。 The shell-and-tube heat exchanger 9 is connected to the cooling tower 11 through the cooling tower outlet pipe 9-3. In addition, a cooling tower inlet pipe 9-2 is provided between the cooling tower 11 and the shell-and-tube heat exchanger 9. In the cooling tower The water inlet pipe 9-2 is provided with a valve 10.

本实用新型的控制方法,具体按照以下步骤实施, The control method of the present utility model is specifically implemented according to the following steps,

步骤1,系统初始化,启动空压机热回收梯级利用系统,打开阀门10、阀门A15、阀门C17、阀门D18、阀门E19,将自来水通过软化水装置12后得到软化水,再通过软化水进水管通入蓄水箱13中,软化水从蓄水箱13中通过主进水管21后通入空压机冷却装置; Step 1, system initialization, start the air compressor heat recovery cascade utilization system, open valve 10, valve A15, valve C17, valve D18, valve E19, pass the tap water through the softening water device 12 to obtain softened water, and then pass through the softened water inlet pipe Lead into the water storage tank 13, and the demineralized water passes through the main water inlet pipe 21 from the water storage tank 13 and then passes into the air compressor cooling device;

具体来说,软化水通过管道分别进入第二空气压缩机2和第一空气压缩机1,通过管道分别进入第二保障换热器4和第一保障换热器3中,此时处于全开状态的阀门有:阀门10、阀门A15、阀门C17、阀门D18、阀门E19,此时热水梯级利用装置并未启用,用于冷却的软化水吸收热量后,通过出水管道从第一空气压缩机1第二空气压缩机2中排出后汇集至空压机总出水管22,然后通过管道回到管壳式换热器9中然后进入冷却塔11中; Specifically, the demineralized water enters the second air compressor 2 and the first air compressor 1 respectively through the pipeline, and enters the second guarantee heat exchanger 4 and the first guarantee heat exchanger 3 respectively through the pipeline. The valves in the state are: valve 10, valve A15, valve C17, valve D18, valve E19. At this time, the hot water cascade utilization device is not activated. 1 After being discharged from the second air compressor 2, it is collected to the main outlet pipe 22 of the air compressor, and then returns to the shell-and-tube heat exchanger 9 through the pipe and then enters the cooling tower 11;

用于冷却保障换热器的软化水从第一保障换热器3和第二保障换热器4中排出后汇集至换热器出水管23中,然后回到管壳式换热器9中之后进入冷却塔11中;被冷却后的水在通过9-2管道进入管壳式换热器9中行回到蓄水箱13中,从而进入下一次循环; The demineralized water used for cooling the guarantee heat exchanger is discharged from the first guarantee heat exchanger 3 and the second guarantee heat exchanger 4 and collected in the heat exchanger outlet pipe 23, and then returns to the shell-and-tube heat exchanger 9 Then enter the cooling tower 11; the cooled water enters the shell-and-tube heat exchanger 9 through the 9-2 pipeline and returns to the water storage tank 13, thereby entering the next cycle;

步骤2,开启热水梯级利用装置,将阀门A15和阀门C17关闭,空压机总出水管22中的热水经第二高温端换热水管5-2进入第一板式换热器5和第二板式换热器6与6-3中通入的水进行换热,换完热的热水经第五高温端换热水管6-2进入空压机总出水管22,再经过第二低温端换热水管7-2进入第三板式换热器7和第四板式换热器8中与8-3中通入的水进行换热,换完热的热水经第五低温端换热水管8-2进入空压机总出水管22; Step 2, open the hot water cascade utilization device, close the valve A15 and the valve C17, the hot water in the main outlet pipe 22 of the air compressor enters the first plate heat exchanger 5 and the second heat exchange pipe 5-2 through the second high temperature end heat exchange pipe 5-2 The two-plate heat exchanger 6 exchanges heat with the water fed into 6-3. After the heat exchange, the hot water enters the air compressor main outlet pipe 22 through the fifth high-temperature end heat exchange pipe 6-2, and then passes through the second low-temperature end pipe 6-2. The end heat exchange pipe 7-2 enters the third plate heat exchanger 7 and the fourth plate heat exchanger 8 to exchange heat with the water passed in 8-3, and the hot water after heat exchange passes through the fifth low temperature end for heat exchange The water pipe 8-2 enters the main water outlet pipe 22 of the air compressor;

当换热器出水管23中的低温热水温度在能够满足第三板式换热器7和第四板式换热器8的用水温度要求时,关闭阀门D18,开启阀门B16,使换热器出水管23中的低温热水与空压机总出水管22中的高温热水混合后经过第二低温端换热水管7-2进入第三板式换热器7和第四板式换热器8进行换热; When the temperature of the low-temperature hot water in the outlet pipe 23 of the heat exchanger can meet the water temperature requirements of the third plate heat exchanger 7 and the fourth plate heat exchanger 8, close the valve D18 and open the valve B16 to make the heat exchanger outlet The low-temperature hot water in the water pipe 23 is mixed with the high-temperature hot water in the main outlet pipe 22 of the air compressor, and then enters the third plate heat exchanger 7 and the fourth plate heat exchanger 8 through the second low-temperature end heat exchange pipe 7-2. heat exchange;

当换热器出水管23中的低温热水温度不能够满足第三板式换热器7和第四板式换热器8的用水温度要求时,关闭阀门B16,开启阀门D18,换热器出水管23中的低温热水进入空压机总出水管22。 When the temperature of the low-temperature hot water in the heat exchanger outlet pipe 23 cannot meet the water temperature requirements of the third plate heat exchanger 7 and the fourth plate heat exchanger 8, close the valve B16, open the valve D18, and the heat exchanger outlet pipe The low-temperature hot water in 23 enters the total outlet pipe 22 of the air compressor.

当空压机总出水管22中水温低于或等于蓄水箱13的进水温度要求时,关闭阀门E19,开启阀门F20,使空压机总出水管22中的热水直接由回水管9-1和蓄水箱进水管13-1进入蓄水箱13; When the water temperature in the main outlet pipe 22 of the air compressor is lower than or equal to the water inlet temperature requirement of the water storage tank 13, close the valve E19 and open the valve F20, so that the hot water in the main outlet pipe 22 of the air compressor is directly discharged from the return pipe 9- 1 and the water storage tank inlet pipe 13-1 enter the water storage tank 13;

当空压机总出水管22中水温高于蓄水箱13的进水温度要求时,开启阀门E19,关闭阀门F20,空压机总出水管22中的水进入管壳式换热器9进行冷却降温后经蓄水箱进水管13-1进入蓄水箱13。 When the water temperature in the air compressor main outlet pipe 22 is higher than the water inlet temperature requirement of the water storage tank 13, open the valve E19, close the valve F20, and the water in the air compressor main water outlet pipe 22 enters the shell-and-tube heat exchanger 9 for cooling After cooling down, it enters the water storage tank 13 through the water storage tank water inlet pipe 13-1.

当开启阀门E19时,根据蓄水箱进水管13-1中的水温调节阀门10的打开的大小,使蓄水箱进水管13-1中的水温略低于蓄水箱13的进水温度; When opening valve E19, according to the size of opening of the water temperature regulation valve 10 in the water storage tank water inlet pipe 13-1, the water temperature in the water storage tank water inlet pipe 13-1 is slightly lower than the water inlet temperature of the water storage tank 13;

当蓄水箱13中的软化水低于设定值时,软化水装置12制得的软化水经软化水进水管13-2进入蓄水箱13,直达达到补水设定值。 When the demineralized water in the water storage tank 13 was lower than the set value, the demineralized water produced by the demineralized water device 12 entered the water storage tank 13 through the demineralized water inlet pipe 13-2 until reaching the water replenishment set value.

Claims (9)

1. an oil free screw air compressor machine recuperation of heat gradient utilization system, it is characterised in that include cooling device of air compressor, hot water cascade utilization device and water softening device (12);Wherein, cooling device of air compressor mainly includes two compression main frames and two guarantee heat exchangers and water pump, is connected by pipe network between manufacture hot water's cascade utilization device and cooling device of air compressor;Described water softening device (12) is connected with water storage box (13) by softening water water inlet pipe (13-2).
Oil free screw air compressor machine recuperation of heat gradient utilization system the most according to claim 1, it is characterized in that, the structure of described cooling device of air compressor, including the first compression main frame (1) and the second compression main frame (2), with first, the first described compression main frame (1) ensures that heat exchanger (3) is connected by the first breather (1-3), with second, the second described compression main frame (2) ensures that heat exchanger (4) is connected by the second breather (2-3)
It is respectively arranged with the first air compressor machine outlet pipe (1-1) and the first air compressor machine water inlet pipe (1-2) in the first described compression main frame (1), it is respectively arranged with the second air compressor machine outlet pipe (2-1) and the second air compressor machine water inlet pipe (2-2) in the second described compression main frame (2), it is provided with the first guarantee heat exchanger outlet pipe (3-1) and first in the first described guarantee heat exchanger (3) and ensures heat exchanger water inlet pipe (3-2), it is provided with the second guarantee heat exchanger outlet pipe (4-1) and second in the second described guarantee heat exchanger (4) and ensures heat exchanger water inlet pipe (4-2);Described the first guarantee heat exchanger outlet pipe (3-1) and second ensures that heat exchanger outlet pipe (4-1) is all connected with heat exchanger outlet pipe (23), and described the first air compressor machine water inlet pipe (1-2), the second air compressor machine water inlet pipe (2-2), the first guarantee heat exchanger water inlet pipe (3-2) and the second guarantee heat exchanger water inlet pipe (4-2) are all connected with main water inlet tube (21);The first described air compressor machine outlet pipe (1-1) and the second air compressor machine outlet pipe (2-1) outlet pipe total with air compressor machine (22) are connected;Described heat exchanger outlet pipe (23) outlet pipe total with air compressor machine (22) is connected, and is provided with valve D (18) in junction.
Oil free screw air compressor machine recuperation of heat gradient utilization system the most according to claim 1, it is characterized in that, described hot water cascade utilization device includes that four plate type heat exchangers, described plate type heat exchanger are connected by pipe network and cooling device of air compressor and high-temperature hot water end (W.E.) and Low Temperature Thermal water end (W.E.);Four described heat exchangers are the first plate type heat exchanger (5), the second plate type heat exchanger (6), three-plate type heat exchanger (7), the 4th plate type heat exchanger (8) respectively, wherein, first plate type heat exchanger (5), the second plate type heat exchanger (6) are connected with high-temperature-hot-water focus by pipeline, and described three-plate type heat exchanger (7) and the 4th plate type heat exchanger (8) are connected with low-temperature water heating focus by pipeline;Described the first plate type heat exchanger (5) is connected by the second temperature end heat exchanging water pipe (5-2) outlet pipe total with air compressor machine (22), and described the second plate type heat exchanger (6) is connected by the 5th temperature end heat exchanging water pipe (6-2) outlet pipe total with air compressor machine (22);Described three-plate type heat exchanger (7) is connected by the second low-temperature end heat exchanging water pipe (7-2) and the total outlet pipe of air compressor machine (22), and the 4th described plate type heat exchanger (8) is connected by the 5th low-temperature end heat exchanging water pipe (8-2) outlet pipe total with air compressor machine (22).
Oil free screw air compressor machine recuperation of heat gradient utilization system the most according to claim 3, it is characterised in that described the first plate type heat exchanger (5) be provided with the first temperature end heat exchanging water pipe (5-1) with hot junction;The second described temperature end heat exchanging water pipe (5-3) connects with the second plate type heat exchanger (6), and connect with the first temperature end heat exchanging water pipe (5-1), 4th temperature end heat exchanging water pipe (6-1) connects with the second plate type heat exchanger (6), the 6th temperature end heat exchanging water pipe (6-3) it is additionally provided with on first plate type heat exchanger (5), the 4th described temperature end heat exchanging water pipe (6-1) connects with the 6th temperature end heat exchanging water pipe (6-3), heat exchange is carried out to the hot water sent in outlet pipe total with air compressor machine in plate type heat exchanger for being passed through the water of lower temperature, thus ensure the water temperature of this high temperature water end (W.E.).
Oil free screw air compressor machine recuperation of heat gradient utilization system the most according to claim 4, it is characterised in that both the 5th described temperature end heat exchanging water pipe (6-2) and the second temperature end heat exchanging water pipe (5-2) are connected;The described total outlet pipe of air compressor machine (22) is positioned between the second temperature end heat exchanging water pipe (5-2) and the 5th temperature end heat exchanging water pipe (6-2) and is provided with valve A (15).
Oil free screw air compressor machine recuperation of heat gradient utilization system the most according to claim 3, it is characterized in that, the described total outlet pipe of air compressor machine (22) is positioned between the 5th temperature end heat exchanging water pipe (6-2) and the second low-temperature end heat exchanging water pipe (7-2) and is provided with the valve B (16) being connected to heat exchanger outlet pipe (23) and the total outlet pipe of air compressor machine (22);The first low-temperature end heat exchanging water pipe (7-1) it is provided with on described three-plate type heat exchanger (7), it is provided with the 4th low-temperature end heat exchanging water pipe (8-1) on the 4th described plate type heat exchanger (8), the first described low-temperature end heat exchanging water pipe (7-1) connects with the 3rd low-temperature end heat exchanging water pipe (7-3), the EXIT POINT of end is used as low-temperature water heating, 6th low-temperature end heat exchanging water pipe (8-3) connects with the 4th low-temperature end heat exchanging water pipe (8-1), the water inlet end of end is used as low-temperature water heating, the cold water of low temperature water end (W.E.) is delivered to three-plate type heat exchanger and the 4th plate type heat exchanger, become, after completing heat exchange wherein, the low-temperature water heating that can use to flow out from the first low-temperature end heat exchanging water pipe (7-1) and the 3rd low-temperature end heat exchanging water pipe (7-3), for user.
Oil free screw air compressor machine recuperation of heat gradient utilization system the most according to claim 6, it is characterized in that, also being interconnected between described the second low-temperature end heat exchanging water pipe (7-2) and the 5th low-temperature end heat exchanging water pipe (8-2), the position being positioned between the 5th low-temperature end heat exchanging water pipe (8-2) and the second low-temperature end heat exchanging water pipe (7-2) on the total outlet pipe of air compressor machine (22) is provided with valve C (17).
8. according to the oil free screw air compressor machine recuperation of heat gradient utilization system described in any one in claim 2~7, it is characterized in that, end access tube shell heat exchanger (9) of the total outlet pipe of described air compressor machine (22), at the described total outlet pipe of air compressor machine (22), the position of shell-and-tube heat exchanger (9) is provided with valve E (19), the total outlet pipe of air compressor machine (22) is additionally provided with return pipe (9-1), one end of described return pipe (9-1) is connected with shell-and-tube heat exchanger (9), the other end is positioned at the position between the 5th low-temperature end heat exchanging water pipe (8-2) and the junction point of the junction point of the total outlet pipe of air compressor machine (22) and heat exchanger outlet pipe (23) and the total outlet pipe of air compressor machine (22).
Oil free screw air compressor machine recuperation of heat gradient utilization system the most according to claim 8, it is characterized in that, described return pipe (9-1) is connected with water storage box (13) by water storage box water inlet pipe (13-1), described water storage box (13) is also associated with main water inlet tube (21), described water storage box is connected with water softening device by softening water water inlet pipe (13-2), described shell-and-tube heat exchanger (9) is connected with cooling tower (11) by cooling tower outlet pipe (9-3), between cooling tower (11) and shell-and-tube heat exchanger (9), additionally it is additionally provided with cooling tower water inlet pipe (9-2), cooling tower water inlet pipe (9-2) is provided with valve (10).
CN201520981879.2U 2015-11-30 2015-11-30 Oil-free screw air compressor heat recovery cascade utilization system Expired - Fee Related CN205423171U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105422457A (en) * 2015-11-30 2016-03-23 西安工程大学 Heat recovery gradient utilization system for oil-free screw air compressor and control method
CN106762647A (en) * 2016-12-30 2017-05-31 温岭市鑫磊空压机有限公司 A kind of UTILIZATION OF VESIDUAL HEAT IN energy-saving air compressor
CN107191992A (en) * 2017-05-26 2017-09-22 西安纺织集团有限责任公司 A kind of air compression station heat recovery cyclic utilization system
CN109059249A (en) * 2018-06-27 2018-12-21 阿特拉斯·科普柯(无锡)压缩机有限公司 A kind of energy reclaiming method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105422457A (en) * 2015-11-30 2016-03-23 西安工程大学 Heat recovery gradient utilization system for oil-free screw air compressor and control method
CN105422457B (en) * 2015-11-30 2018-03-23 西安工程大学 Oil free screw air compressor machine recuperation of heat gradient utilization system and control method
CN106762647A (en) * 2016-12-30 2017-05-31 温岭市鑫磊空压机有限公司 A kind of UTILIZATION OF VESIDUAL HEAT IN energy-saving air compressor
CN107191992A (en) * 2017-05-26 2017-09-22 西安纺织集团有限责任公司 A kind of air compression station heat recovery cyclic utilization system
CN109059249A (en) * 2018-06-27 2018-12-21 阿特拉斯·科普柯(无锡)压缩机有限公司 A kind of energy reclaiming method

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