CN205420969U - Asphalt base material stirring swelling machine - Google Patents
Asphalt base material stirring swelling machine Download PDFInfo
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- CN205420969U CN205420969U CN201620250545.2U CN201620250545U CN205420969U CN 205420969 U CN205420969 U CN 205420969U CN 201620250545 U CN201620250545 U CN 201620250545U CN 205420969 U CN205420969 U CN 205420969U
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Abstract
Description
技术领域technical field
本实用新型属于道路工程中沥青基材料研究领域,具体涉及一种沥青基材料搅拌溶胀机。The utility model belongs to the research field of asphalt-based materials in road engineering, in particular to a stirring and swelling machine for asphalt-based materials.
背景技术Background technique
沥青路面以其良好的行车舒适性和优越的使用性能成为我国高等级公路的主要结构型式。随着交通量和行驶速率急剧增长,货运车的轴重不断增加,要求进一步提高沥青路面抗流动性,即高温下抗车辙的能力;提高柔性和弹性,即低温下抗开裂的能力;提高耐磨耗能力和延长使用寿命,因而对于高性能沥青基材料的需求也日益增加。改性沥青基材料以其良好的高温稳定性、低温抗裂性、耐老化性以及良好的粘附性等,得到了广泛应用。Asphalt pavement has become the main structural type of high-grade highways in my country because of its good driving comfort and superior performance. With the rapid increase of traffic volume and driving speed, the axle load of freight vehicles continues to increase, which requires further improvement of asphalt pavement anti-flow performance, that is, the ability to resist rutting at high temperatures; improve flexibility and elasticity, that is, the ability to resist cracking at low temperatures; Wear resistance and extended service life, so the demand for high-performance bitumen-based materials is also increasing. Modified asphalt-based materials have been widely used for their good high temperature stability, low temperature crack resistance, aging resistance and good adhesion.
目前实验室在对沥青基材料进行搅拌时一般采用搅拌器、缸子、温度计以及电阻炉等装置对沥青基材料进行搅拌和溶胀。采用这种简易的方法易使沥青受热不均发生老化,采用温度计控温,精确性不足,当搅拌的沥青比较多,实验室人员拿较深的缸子进行搅拌时,旋转叶片较小且所处沥青中位置较浅,使得搅拌效率低而且搅拌很不均匀,由于缸子深度小,当沥青基材料高速搅拌时,沥青很容易飞溅出来,造成危险。At present, when the asphalt-based materials are stirred in the laboratory, devices such as stirrers, jars, thermometers, and resistance furnaces are generally used to stir and swell the asphalt-based materials. Using this simple method tends to cause uneven heating of asphalt and aging. Using a thermometer to control the temperature is not accurate enough. When there is a lot of asphalt to be mixed and the laboratory personnel use a deep tank for mixing, the rotating blades are smaller and located The shallow position in the asphalt makes the mixing efficiency low and the mixing is very uneven. Due to the small depth of the tank, when the asphalt-based material is stirred at high speed, the asphalt is easy to splash out, causing danger.
实用新型内容Utility model content
本实用新型的目的在于提供一种沥青基材料搅拌溶胀机,以克服现有技术中的问题,本实用新型通过改进沥青盛样桶实现高效便捷加热、保温、精确控温,防止沥青在搅拌中飞溅,通过改进搅拌装置实现高效均匀搅拌,添加螺纹升降器实现搅拌装置上下移动便捷,位置精确控制。The purpose of this utility model is to provide an asphalt-based material stirring and swelling machine to overcome the problems in the prior art. The utility model realizes efficient and convenient heating, heat preservation, and precise temperature control by improving the asphalt sample container, and prevents the asphalt from being stirred. Splash, through the improvement of the stirring device to achieve efficient and uniform stirring, adding a thread lifter to realize the convenient movement of the stirring device up and down, and precise control of the position.
为达到上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种沥青基材料搅拌溶胀机,包括升降装置,升降装置上连接有电机,电机的输出端连接有搅拌装置,搅拌装置下侧设有盛样桶,盛样桶上连接有温度控制装置;所述搅拌装置包括连接在电机输出端的旋转杆,旋转杆上设有与其垂直的且能够上下移动的连接板,连接板下侧均匀设有若干竖直向下的旋转搅棒,旋转杆的底部均匀设有若干旋转叶片。A mixing and swelling machine for asphalt-based materials, including a lifting device, a motor is connected to the lifting device, a stirring device is connected to the output end of the motor, a sample container is arranged on the lower side of the stirring device, and a temperature control device is connected to the sample container; The stirring device includes a rotating rod connected to the output end of the motor. The rotating rod is provided with a connecting plate perpendicular to it and capable of moving up and down. The lower side of the connecting plate is evenly provided with a number of vertically downward rotating stirring rods. The bottom of the rotating rod is evenly There are several rotating blades.
进一步地,电机上连接有用于控制其转速的变速器。Further, the motor is connected with a transmission for controlling its rotational speed.
进一步地,电机的外侧设有电机保护壳,升降装置通过支架与电机保护壳固定。Furthermore, a motor protection case is provided on the outside of the motor, and the lifting device is fixed to the motor protection case through a bracket.
进一步地,升降装置包括底座,底座上固定有螺纹立杆,螺纹立杆上连接有升降器,升降器上设有用于控制其上下移动的手柄,所述升降器通过支架与电机保护壳固定。Further, the lifting device includes a base on which a threaded vertical rod is fixed, a lifter is connected to the threaded vertical rod, and a handle for controlling its up and down movement is provided on the lifter, and the lifter is fixed to the motor protection shell through a bracket.
进一步地,螺纹立杆的顶部设有用于防止升降器脱落的螺纹杆顶盖。Further, the top of the threaded vertical rod is provided with a threaded rod top cover for preventing the lifter from falling off.
进一步地,温度控制装置包括油温机,油温机通过设置在盛样桶上的进油口和出油口与盛样桶连接。Further, the temperature control device includes an oil temperature machine, and the oil temperature machine is connected with the sample barrel through an oil inlet and an oil outlet provided on the sample barrel.
进一步地,盛样桶为双层结构,外层为保温层,内层为导热层,导热层中裹覆有加热导管,加热导管的两端分别与进油口和出油口连通。Further, the sample container has a double-layer structure, the outer layer is an insulating layer, and the inner layer is a heat-conducting layer. The heat-conducting layer is covered with a heating pipe, and the two ends of the heating pipe are respectively connected with the oil inlet and the oil outlet.
进一步地,盛样桶上设有桶盖,桶盖的中部设有能够使旋转杆穿过的开口,桶盖上还设有排气口,桶盖的两侧分别穿插有能够探测样品不同位置温度的第一温度传感器和第二温度传感器。Further, the sample barrel is provided with a lid, and the middle part of the lid is provided with an opening through which the rotating rod can pass. The lid is also provided with an exhaust port. temperature of the first temperature sensor and the second temperature sensor.
进一步地,盛样桶为圆柱形,且盛样桶的一侧设有扶手。Further, the sample bucket is cylindrical, and one side of the sample bucket is provided with a handrail.
进一步地,旋转叶片倾斜向下设置,且旋转叶片与水平面之间的夹角为30~60°。Further, the rotating blades are arranged obliquely downward, and the included angle between the rotating blades and the horizontal plane is 30-60°.
与现有技术相比,本实用新型具有以下有益的技术效果:Compared with the prior art, the utility model has the following beneficial technical effects:
本实用新型通过在盛样桶上连接温度控制装置实现高效便捷加热、保温、精确控温,通过在旋转杆上设有与其垂直的且能够上下移动的连接板,连接板下侧均匀设有若干竖直向下的旋转搅棒,旋转杆的底部均匀设置若干旋转叶片以实现高效均匀搅拌,通过升降装置实现搅拌装置上下移动便捷,位置精确控制。The utility model realizes high-efficiency and convenient heating, heat preservation and precise temperature control by connecting a temperature control device on the sample barrel. A connecting plate perpendicular to it and capable of moving up and down is provided on the rotating rod. Rotate the stirrer vertically downwards. The bottom of the rotating rod is evenly equipped with several rotating blades to achieve efficient and uniform mixing. The stirring device can move up and down conveniently and precisely control the position through the lifting device.
进一步地,电机上连接有用于控制其转速的变速器,可以根据沥青的粘滞力和深度用调节变速器调节电机转速的大小。Further, the motor is connected with a transmission for controlling its rotational speed, and the rotational speed of the motor can be adjusted by adjusting the transmission according to the viscosity and depth of the asphalt.
进一步地,通过设置电机保护壳对电机进行保护。Further, the motor is protected by setting a motor protection case.
进一步地,升降装置采用螺纹立杆和升降器控制,位置控制更加精确。Furthermore, the lifting device is controlled by a threaded pole and a lifter, and the position control is more precise.
进一步地,螺纹杆顶盖能避免电机的竖向滑移脱落,避免试验中出现事故。Further, the threaded rod top cover can prevent the motor from sliding and falling off vertically, so as to avoid accidents in the test.
进一步地,盛样桶外层有与加热导管相连的进油口、出油口,并与油温机外连,由此可通过导热油或导热蒸汽实现加热和保温。Furthermore, the outer layer of the sample barrel has an oil inlet and an oil outlet connected to the heating conduit, and is externally connected to the oil temperature machine, so that heating and heat preservation can be realized through heat-conducting oil or heat-conducting steam.
进一步地,盛样桶上设有桶盖,可防止沥青基材料搅拌过程中飞溅,同时设置排气口,防止加热过程中气体受热膨胀,造成危险,另外通过设置两个温度传感器可以直观便捷观察沥青各不同深度处的温度。Furthermore, a lid is provided on the sample container to prevent the asphalt-based material from splashing during mixing. At the same time, an exhaust port is provided to prevent the gas from being heated and expanding during heating, which may cause danger. In addition, two temperature sensors can be used to observe directly and conveniently. Temperature at various depths of asphalt.
进一步地,盛样桶的一侧设有扶手,方便搅拌后沥青基材料的倾倒。Further, one side of the sample bucket is provided with a handrail, which facilitates the dumping of the asphalt-based material after stirring.
进一步地,旋转叶片倾斜向下设置,且旋转叶片与水平面之间的夹角为30~60°,搅拌更加均匀彻底。Furthermore, the rotating blades are arranged obliquely downward, and the included angle between the rotating blades and the horizontal plane is 30-60°, so that the stirring is more uniform and thorough.
附图说明Description of drawings
图1是本实用新型整体示意图;Fig. 1 is the overall schematic diagram of the utility model;
图2是本实用新型搅拌装置的局部示意图;Fig. 2 is the local schematic diagram of stirring device of the present utility model;
图3是本实用新型沥青盛样筒的俯视图。Fig. 3 is the top view of the asphalt sample cylinder of the present utility model.
其中,1、底座;2、螺纹立杆;3、手柄;4、升降器;5、螺纹杆顶盖;6、电机保护壳;7、电机;8、变速器;9、旋转杆;10、盛样桶;11、第一温度传感器;12、排气口;13、第二温度传感器;14、进油口;15、出油口;16、连接板;17、旋转搅棒;18、旋转叶片;19、桶盖;20、开口;21、加热导管;22、油温机;23扶手。Among them, 1. base; 2. threaded vertical rod; 3. handle; 4. lifter; 5. threaded rod top cover; 6. motor protection shell; 7. motor; 8. transmission; Sample barrel; 11. First temperature sensor; 12. Exhaust port; 13. Second temperature sensor; 14. Oil inlet; 15. Oil outlet; 16. Connecting plate; 17. Rotating stirring rod; 18. Rotating blade ; 19, barrel cover; 20, opening; 21, heating conduit; 22, oil temperature machine; 23 handrail.
具体实施方式detailed description
下面结合附图对本实用新型作进一步详细描述:Below in conjunction with accompanying drawing, the utility model is described in further detail:
参见图1至图3,一种新型沥青基材料搅拌溶胀机,电机7固定在升降器4上,升降器4可以在螺纹立杆2上下移动,螺纹立杆2代替铁架,升降器4可以在螺纹立杆2上上下移动,同时能够精确控制与升降器4相连的电机7的位置,螺纹杆顶盖5又能避免电机7的竖向滑移,避免试验中出现事故,升降器4与电机7相连,通过升降器4可实现电机7的上下移动,电机7与变速器8相连,用于确定旋转杆9、旋转叶片18和旋转搅棒17的转速,变速器8为手动变速器,旋转杆9与电机7的输出轴相连,旋转叶片18固定在旋转杆9端面,每个旋转叶片18之间的夹角为90°,每个旋转叶片18的一端与旋转杆9固定,且旋转叶片18倾斜向下设置,旋转叶片18与水平面之间的夹角为30~60°,每个旋转搅棒17连接在可在旋转杆17上上下移动的连接板16上,每个旋转搅棒17之间相互平行且竖直向下,以实现不同深度,不同粘滞力沥青基材料的均匀搅拌,圆柱状的盛样桶10位于电机7的下方,旋转杆9可以伸入盛样桶10内,盛样桶10与油温机22相连接;盛样桶10用于盛装需要搅拌的沥青基材料试样,具有双层,外层为保温层,内层为裹覆加热导管21的导热层,加热导管21通过进油口14和出油口15与油温机22相连,进而能够实现对沥青精确加热和保温,盛样桶10的有效直径为15cm,高为20cm,能够满足试验用沥青基材料的使用要求,盛样桶10上有桶盖19,桶盖19能够避免沥青在搅拌过程中飞溅,桶盖19有两个对称的半片,两个半片合并在一起后中间有一个圆形开口20,开口20的大小能够保证旋转杆9进入其中盛样桶10中,其中一个半片上有一排气口12,能够避免沥青基材料搅拌过程中气体膨胀造成的危险,同时两个对称的半片上有两个温度传感器,分别为第一温度传感器11和第二温度传感器13,第一温度传感器11插入沥青中下部,第二温度传感器13插入沥青基材料中上部,能够准确直观确定沥青基材料的不同位置的温度。Referring to Fig. 1 to Fig. 3, a new asphalt-based material stirring and swelling machine, the motor 7 is fixed on the lifter 4, the lifter 4 can move up and down on the threaded pole 2, the threaded pole 2 replaces the iron frame, and the lifter 4 can Moving up and down on the threaded vertical rod 2, the position of the motor 7 connected to the lifter 4 can be accurately controlled at the same time, and the threaded rod top cover 5 can avoid the vertical slip of the motor 7 and avoid accidents in the test. The motor 7 is connected, and the up and down movement of the motor 7 can be realized by the lifter 4. The motor 7 is connected with the transmission 8, and is used to determine the rotating speed of the rotating rod 9, the rotating blade 18 and the rotating paddle 17. The transmission 8 is a manual transmission, and the rotating rod 9 Connected to the output shaft of the motor 7, the rotating blades 18 are fixed on the end face of the rotating rod 9, the angle between each rotating blade 18 is 90°, one end of each rotating blade 18 is fixed to the rotating rod 9, and the rotating blades 18 are inclined Set downwards, the angle between the rotating blades 18 and the horizontal plane is 30-60°, each rotating paddle 17 is connected to the connecting plate 16 that can move up and down on the rotating rod 17, between each rotating paddle 17 Parallel to each other and vertically downward, in order to realize uniform mixing of asphalt-based materials with different depths and different viscosities, the cylindrical sample container 10 is located under the motor 7, and the rotating rod 9 can extend into the sample container 10 to hold the sample. The sample barrel 10 is connected with the oil temperature machine 22; the sample holding barrel 10 is used to hold the asphalt-based material sample that needs to be stirred, and has double layers, the outer layer is an insulating layer, and the inner layer is a heat-conducting layer that covers the heating pipe 21. The conduit 21 is connected to the oil temperature machine 22 through the oil inlet 14 and the oil outlet 15, so as to realize accurate heating and heat preservation of the asphalt. The effective diameter of the sample container 10 is 15 cm, and the height is 20 cm, which can meet the requirements of asphalt-based materials for testing. According to the application requirements, there is a bucket cover 19 on the sample bucket 10, and the bucket cover 19 can prevent the asphalt from splashing during the mixing process. The bucket cover 19 has two symmetrical half pieces, and there is a circular opening 20 in the middle after the two half pieces are combined together. , the size of the opening 20 can ensure that the rotating rod 9 enters the sample container 10, and one of the half pieces has an exhaust port 12, which can avoid the danger caused by the gas expansion during the stirring process of the asphalt-based material. At the same time, there are two symmetrical half pieces. Two temperature sensors, respectively the first temperature sensor 11 and the second temperature sensor 13, the first temperature sensor 11 is inserted into the middle and lower part of the asphalt, and the second temperature sensor 13 is inserted into the middle and upper part of the asphalt-based material, which can accurately and intuitively determine the difference of the asphalt-based material The temperature of the location.
下面对本实用新型的操作过程做详细描述:The operating process of the present utility model is described in detail below:
1)将凝固的沥青基材料加热,然后称取所需沥青基材料放在圆柱状的盛样桶10,且沥青基材料深度不能超过液限高度,由于内壁会沾有沥青基材料,取样时要多于3-5g试样;1) Heating the solidified asphalt-based material, then weighing the required asphalt-based material and placing it in the cylindrical sample container 10, and the depth of the asphalt-based material cannot exceed the liquid limit height, because the inner wall will be stained with the asphalt-based material, when sampling More than 3-5g sample;
2)称取一定的改性剂、外加剂或外掺料加入圆柱状的盛样桶10中,根据沥青深度和粘滞力大小确定是否放入旋转搅棒17,然后固定在旋转杆9上,插入到试样中;2) Weigh a certain modifier, admixture or admixture and add it into the cylindrical sample container 10, determine whether to put it into the rotating stirring rod 17 according to the depth of the asphalt and the size of the viscous force, and then fix it on the rotating rod 9 , inserted into the sample;
3)盖上桶盖19,打开排气口12,根据试样深度确定第一温度传感器11和第二温度传感器13的插入深度;3) Cover the bung 19, open the exhaust port 12, and determine the insertion depth of the first temperature sensor 11 and the second temperature sensor 13 according to the depth of the sample;
4)把圆柱状的盛样桶10的进油口14和出油口15与油温机22相连,在油温机22上设置好试样搅拌时所需要的温度;4) The oil inlet 14 and the oil outlet 15 of the cylindrical sample container 10 are connected to the oil temperature machine 22, and the required temperature when the sample is stirred is set on the oil temperature machine 22;
5)当油温机22温度到达设定值后开动电机7,调节变速器8的转速,对试样进行搅拌溶胀,同时时刻关注第一温度传感器11和第二温度传感器13上的温度,进而对油温机22上设定的温度进行微调;5) When the temperature of the oil temperature machine 22 reaches the set value, start the motor 7, adjust the speed of the transmission 8, stir and swell the sample, and pay attention to the temperature on the first temperature sensor 11 and the second temperature sensor 13 at all times, and then adjust the The temperature set on the oil temperature machine 22 is fine-tuned;
6)搅拌溶胀到所需时间后,关闭电机7,倒出试样,进行下一步试验。6) After stirring and swelling for the required time, turn off the motor 7, pour out the sample, and proceed to the next test.
Claims (10)
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| CN201620250545.2U CN205420969U (en) | 2016-03-29 | 2016-03-29 | Asphalt base material stirring swelling machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106474973A (en) * | 2016-11-28 | 2017-03-08 | 长安大学 | A kind of Fiber-asphalt glue uniform mixing self-checking unit and method |
| CN110420578A (en) * | 2019-08-10 | 2019-11-08 | 深圳市市政工程总公司 | It is used to prepare the stirring structure of the modified high-viscosity asphalt of resin compounded |
| CN110711511A (en) * | 2019-10-15 | 2020-01-21 | 中国地质大学(武汉) | Solid-liquid automatic mixing configuration system |
-
2016
- 2016-03-29 CN CN201620250545.2U patent/CN205420969U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106474973A (en) * | 2016-11-28 | 2017-03-08 | 长安大学 | A kind of Fiber-asphalt glue uniform mixing self-checking unit and method |
| CN110420578A (en) * | 2019-08-10 | 2019-11-08 | 深圳市市政工程总公司 | It is used to prepare the stirring structure of the modified high-viscosity asphalt of resin compounded |
| CN110420578B (en) * | 2019-08-10 | 2024-04-26 | 深圳市政集团有限公司 | Stirring structure for preparing resin composite modified high-viscosity asphalt |
| CN110711511A (en) * | 2019-10-15 | 2020-01-21 | 中国地质大学(武汉) | Solid-liquid automatic mixing configuration system |
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