CN205419030U - Novel automatic feeding equipment - Google Patents
Novel automatic feeding equipment Download PDFInfo
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- CN205419030U CN205419030U CN201620061007.9U CN201620061007U CN205419030U CN 205419030 U CN205419030 U CN 205419030U CN 201620061007 U CN201620061007 U CN 201620061007U CN 205419030 U CN205419030 U CN 205419030U
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Abstract
Description
技术领域 technical field
本实用新型涉及制造行业自动搬运设备技术领域,特别是涉及一种新型自动上料设备。 The utility model relates to the technical field of automatic handling equipment in the manufacturing industry, in particular to a novel automatic feeding equipment.
背景技术 Background technique
FOF自动设备每天需投入产品量较多,投入前产品在托盘上的状态是CF面朝上,而投入到FOF自动设备中时产品CF面需朝下,人工投入工作量大,劳动强度高,难免会影响产品品质。现有技术具有以下缺点:1.现阶段主要以人工的方式给FOF自动设备投放产品,作业员劳动强度高,效率低;2.人工投入过程中难免会对产品造成不同程度的损坏。 The FOF automatic equipment needs to input a large amount of products every day. Before input, the product is placed on the tray with the CF face up, but when it is put into the FOF automatic equipment, the CF face of the product needs to be down. The manual input is heavy and labor-intensive. It will inevitably affect the product quality. The existing technology has the following disadvantages: 1. At present, the products are mainly put into the FOF automatic equipment manually, and the labor intensity of the operators is high and the efficiency is low; 2. The products will inevitably be damaged to varying degrees during the manual putting process.
有鉴于此,特提出本实用新型,以解决上述技术问题。 In view of this, the utility model is proposed to solve the above-mentioned technical problems.
实用新型内容 Utility model content
针对上述现有的技术,本实用新型所要解决的技术问题是提供一种能替代人工实现自动上料、效率高、损坏少的新型自动上料设备。 In view of the above existing technologies, the technical problem to be solved by the utility model is to provide a new type of automatic feeding equipment that can replace manual automatic feeding, has high efficiency and less damage.
为了解决上述技术问题,本实用新型提供了一种新型自动上料设备,其包括机架、产品备料装置、产品自动上升装置、产品水平输送装置、产品搬运装置、产品翻转装置,所述产品备料装置安装于机架下部一侧边内侧,所述产品自动上升装置安装于机架底部且与产品备料装置并排,所述产品水平输送装置置于产品自动上升装置上且安装于机架中部,所述产品搬运装置置于产品水平输送装置上且安装于机架顶部,所述产品翻转装置置于机架中部外侧且安装于机架上。 In order to solve the above technical problems, the utility model provides a new type of automatic feeding equipment, which includes a frame, a product preparation device, a product automatic lifting device, a product horizontal conveying device, a product handling device, and a product turning device. The device is installed on the inner side of the lower part of the frame, the product automatic lifting device is installed at the bottom of the frame and is side by side with the product preparation device, and the product horizontal conveying device is placed on the product automatic lifting device and installed in the middle of the frame. The product handling device is placed on the product horizontal conveying device and installed on the top of the frame, and the product turning device is placed outside the middle of the frame and installed on the frame.
本实用新型的进一步改进为,所述产品备料装置包括支架、无杆气缸、推块、第一滑块、第一导轨,所述无杆气缸的缸体、第一导轨固定安装于支架,所述推块固定安装于无杆气缸的滑块,所述第一滑块固定安装于推块下,所述第一滑块与第一导轨滑动连接。 A further improvement of the utility model is that the product preparation device includes a bracket, a rodless cylinder, a push block, a first slider, and a first guide rail, and the cylinder body and the first guide rail of the rodless cylinder are fixedly installed on the bracket. The push block is fixedly mounted on the slide block of the rodless cylinder, the first slide block is fixedly mounted under the push block, and the first slide block is slidably connected to the first guide rail.
本实用新型的进一步改进为,所述产品自动上升装置包括第一平板、滑动板、第三滑块、第三导轨、第一步进马达、第一马达安装座、齿轮、齿条、直线减速机、支撑板、支撑杆、第一底板,所述第一平板固定安装于机架,所述第三导轨、第一马达安装座分别固定安装于第一平板上,所述第三滑块与第三导轨滑动连接,所述滑动板固定安装于第三滑块上,所述齿轮固定安装于第一步进马达输出轴,所述齿条固定安装于滑动板下,所述齿轮与齿条啮合,所述直线减速机固定安装于第一平板下,所述直线减速机的输出轴一端与第一底板固定连接,所述直线减速机的输出轴另一端松动穿过第一平板,所述支撑杆的一端与第一底板固定连接,所述支撑杆的另一端滑动穿过第一平板与支撑板固定连接。 A further improvement of the utility model is that the product automatic lifting device includes a first flat plate, a sliding plate, a third slider, a third guide rail, a first stepping motor, a first motor mounting seat, a gear, a rack, a linear deceleration Machine, support plate, support rod, first bottom plate, the first flat plate is fixedly installed on the frame, the third guide rail and the first motor mounting seat are respectively fixedly installed on the first flat plate, the third slider and The third guide rail is slidingly connected, the sliding plate is fixedly installed on the third slider, the gear is fixedly installed on the output shaft of the first stepping motor, the rack is fixedly installed under the sliding plate, the gear and the rack meshing, the linear reducer is fixedly installed under the first plate, one end of the output shaft of the linear reducer is fixedly connected to the first bottom plate, the other end of the output shaft of the linear reducer loosely passes through the first plate, the One end of the support rod is fixedly connected with the first bottom plate, and the other end of the support rod slides through the first flat plate and is fixedly connected with the support plate.
本实用新型的进一步改进为,所述产品水平输送装置包括第一伺服电机、第一伺服电机安装座、第三同步轮、第四同步轮、第四同步轮安装座、第二同步带、2支导杆、4个导杆安装座、2个第四导轨、2个双联气缸、2个双联气缸安装板、2个活动板、4个第四滑块、第一固定板、连接板,所述第一伺服电机安装于第一伺服电机安装座,所述第一伺服电机安装座、第四同步轮安装座分别固定安装于机架,所述第三同步轮固定安装于第一伺服电机的输出轴,所述第四同步轮转动安装于第四同步轮安装座,所述第二同步带分别与第三同步轮、第四同步轮传动连接,2支导杆两端分别固定安装有导杆安装座,4个导杆安装座分别固定安装于机架,2个第四导轨分别与2支导杆滑动连接,2个双联气缸的缸体分别固定安装于2个双联气缸安装板上,2个双联气缸安装板两端分别与2个第四导轨固定连接,2个活动板固定安装于2个双联气缸的滑台上,2个活动板的两端分别固定安装有第四滑块,所述第四滑块与第四导轨滑动连接,所述第一固定板两端分别固定安装于2个第四导轨上,所述连接板两端分别与第一固定板、第二同步带固定连接。 A further improvement of the utility model is that the product horizontal conveying device includes a first servo motor, a first servo motor mounting seat, a third synchronous wheel, a fourth synchronous wheel, a fourth synchronous wheel mounting seat, a second synchronous belt, 2 Support guide rod, 4 guide rod mounting seats, 2 fourth guide rails, 2 double-connected cylinders, 2 double-connected cylinder mounting plates, 2 movable plates, 4 fourth sliders, the first fixed plate, connecting plate , the first servo motor is mounted on the first servo motor mounting base, the first servo motor mounting base and the fourth synchronous wheel mounting base are fixedly mounted on the frame respectively, and the third synchronous wheel is fixedly mounted on the first servo The output shaft of the motor, the fourth synchronous wheel is rotatably installed on the fourth synchronous wheel mounting seat, the second synchronous belt is respectively connected with the third synchronous wheel and the fourth synchronous wheel, and the two ends of the two guide rods are respectively fixed and installed There are guide rod mounting seats, 4 guide rod mounting seats are fixedly installed on the frame, 2 fourth guide rails are respectively connected with 2 guide rods slidingly, and the cylinder bodies of the 2 double-connected cylinders are fixedly installed on the 2 double-connected cylinders respectively On the mounting plate, the two ends of the mounting plate of the two double-connected cylinders are fixedly connected with the two fourth guide rails respectively, and the two movable plates are fixedly installed on the slide tables of the two double-connected cylinders, and the two ends of the two movable plates are fixedly installed respectively There is a fourth slider, the fourth slider is slidingly connected with the fourth guide rail, the two ends of the first fixed plate are fixedly installed on the two fourth guide rails respectively, and the two ends of the connecting plate are respectively connected with the first fixed plate , The second synchronous belt is fixedly connected.
本实用新型的进一步改进为,所述产品搬运装置包括产品拾取机构、产品搬运机构,所述产品拾取机构安装于产品搬运机构,所述产品拾取机构从产品水平输送装置上拾取产品,所述产品搬运机构驱动产品拾取机构至产品翻转装置上方,所述产品拾取机构放置产品于产品翻转装置上。 A further improvement of the utility model is that the product handling device includes a product picking mechanism and a product handling mechanism, the product picking mechanism is installed on the product handling mechanism, the product picking mechanism picks up the product from the product horizontal conveying device, and the product The transport mechanism drives the product picking mechanism to the top of the product turning device, and the product picking mechanism places the product on the product turning device.
本实用新型的进一步改进为,所述产品翻转装置包括第三气缸滑台、第二旋转气缸、翻转板、产品吸附板,所述第三气缸滑台的缸体固定安装于机架,所述第二旋转气缸固定安装于第三气缸滑台的滑台,所述翻转板固定安装于第二旋转气缸的输出轴,所述产品吸附板固定安装于翻转板上。 A further improvement of the utility model is that the product turnover device includes a third cylinder slide, a second rotary cylinder, a turnover plate, and a product adsorption plate, and the cylinder body of the third cylinder slide is fixedly installed on the frame. The second rotary cylinder is fixedly installed on the slide table of the third cylinder slide table, the turnover plate is fixedly installed on the output shaft of the second rotary cylinder, and the product adsorption plate is fixedly installed on the turnover plate.
本实用新型的进一步改进为,所述产品备料装置还包括支架升降机构,其包括步进电机、步进电机安装板、升降支座、第一同步轮、第二同步轮、第一同步带、第二滑块、第二导轨、丝杆、丝母,所述升降支座固定安装于机架,所述步进电机安装于步进电机安装板,所述步进电机安装板、第二导轨分别固定安装于升降支座,所述第二滑块、丝母分别固定安装于支架,所述第二滑块与第二导轨滑动连接,所述丝杆的一端穿过步进电机安装板并与之转动连接,所述丝杆的另一端与升降支座转动连接,所述丝杆与丝母传动连接,所述第一同步轮固定安装于步进电机的输出轴,所述第二同步轮固定安装于丝杆的一端,所述第一同步带分别与第一同步轮、第二同步轮传动连接。 A further improvement of the utility model is that the product preparation device also includes a bracket lifting mechanism, which includes a stepping motor, a stepping motor mounting plate, a lifting support, a first synchronous wheel, a second synchronous wheel, a first synchronous belt, The second slider, the second guide rail, the screw mandrel, the screw nut, the lifting support is fixedly installed on the frame, the stepping motor is installed on the stepping motor mounting plate, the stepping motor mounting plate, the second guide rail The second slider and the screw nut are respectively fixedly installed on the support, the second slider is slidably connected to the second guide rail, and one end of the screw rod passes through the stepper motor mounting plate and Rotately connected with it, the other end of the screw rod is connected in rotation with the lifting support, the screw rod is connected to the screw nut through transmission, the first synchronous wheel is fixedly installed on the output shaft of the stepping motor, and the second synchronous wheel The wheel is fixedly installed at one end of the screw rod, and the first synchronous belt is respectively connected with the first synchronous wheel and the second synchronous wheel through transmission.
本实用新型的进一步改进为,所述产品水平输送装置还包括吸盘、吸盘安装架、第一气缸滑台、夹持板,所述吸盘安装架、第一气缸滑台的缸体分别固定安装于第四导轨上,所述吸盘安装于吸盘安装架,所述夹持板安装于第一气缸滑台的滑台。 A further improvement of the utility model is that the product horizontal conveying device also includes a suction cup, a suction cup mounting frame, a first cylinder slide table, and a clamping plate, and the cylinder body of the suction cup mounting frame and the first cylinder slide table are respectively fixed on the On the fourth guide rail, the suction cup is installed on the suction cup installation frame, and the clamping plate is installed on the slide table of the first air cylinder slide table.
本实用新型的进一步改进为,所述产品拾取机构包括第一产品拾取组件、第二产品拾取组件、第二平板、第五导轨、第五滑块、气缸、气缸安装板,所述气缸固定安装于气缸安装板,所述气缸安装板固定安装于第二平板侧边,所述第一产品拾取组件安装于第二平板一端下,所述第五导轨固定安装于第二平板下,所述第五滑块与第二产品拾取组件固定连接,所述第五滑块与第五导轨滑动连接,所述第二产品拾取组件与气缸的活塞杆固定连接。 A further improvement of the utility model is that the product picking mechanism includes a first product picking assembly, a second product picking assembly, a second flat plate, a fifth guide rail, a fifth slider, a cylinder, and a cylinder mounting plate, and the cylinder is fixedly installed On the cylinder mounting plate, the cylinder mounting plate is fixedly installed on the side of the second plate, the first product picking component is installed under one end of the second plate, the fifth guide rail is fixedly installed under the second plate, and the first The fifth slider is fixedly connected to the second product picking assembly, the fifth sliding block is slidingly connected to the fifth guide rail, and the second product picking assembly is fixedly connected to the piston rod of the cylinder.
本实用新型的进一步改进为,所述产品搬运机构包括X轴运动模组和Y轴运动模组,所述X轴运动模组安装于机架,所述Y轴运动模组安装于X轴运动模组。 A further improvement of the utility model is that the product handling mechanism includes an X-axis motion module and a Y-axis motion module, the X-axis motion module is installed on the frame, and the Y-axis motion module is installed on the X-axis motion module. mod.
与现有技术相比,本实用新型采用人工将产品放置于产品备料装置上,所述产品备料装置将产品转移至产品自动上升装置上,所述产品自动上升装置带着产品上升至产品水平输送装置处,所述产品水平输送装置水平输送产品至产品搬运装置下,所述产品搬运装置搬运产品至产品翻转装置上,所述产品翻转装置将产品翻转180度后再投放到传送带上。本实用新型能替代人工实现自动上料、效率高、损坏少。 Compared with the prior art, the utility model manually places the product on the product preparation device, and the product preparation device transfers the product to the product automatic lifting device, and the product automatic lifting device lifts the product to the product horizontal conveyance At the device, the product horizontal conveying device horizontally transports the product to the product handling device, and the product handling device transports the product to the product turning device, and the product turning device turns the product 180 degrees before putting it on the conveyor belt. The utility model can replace manual operation to realize automatic feeding, has high efficiency and less damage.
附图说明 Description of drawings
图1是本实用新型的立体结构示意图; Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;
图2是本实用新型的产品备料装置的立体结构示意图; Fig. 2 is the three-dimensional structure schematic diagram of the product preparation device of the present utility model;
图3是图2立体展开示意图; Fig. 3 is a three-dimensional expanded schematic diagram of Fig. 2;
图4是本实用新型的支架升降机构的立体结构示意图; Fig. 4 is the three-dimensional structure schematic diagram of the support lifting mechanism of the present utility model;
图5是图4立体展开示意图; Fig. 5 is a three-dimensional expanded schematic diagram of Fig. 4;
图6是本实用新型的产品自动上升装置的立体结构示意图; Fig. 6 is a three-dimensional structural schematic diagram of the product automatic lifting device of the present invention;
图7是图6立体展开示意图; Fig. 7 is a schematic perspective view of the three-dimensional expansion of Fig. 6;
图8是本实用新型的产品水平输送装置的立体结构示意图; Fig. 8 is a three-dimensional structural schematic diagram of the product horizontal conveying device of the present invention;
图9是图8立体展开示意图; Fig. 9 is a schematic perspective view of the three-dimensional expansion of Fig. 8;
图10是本实用新型的产品拾取机构的立体结构示意图; Fig. 10 is a schematic diagram of the three-dimensional structure of the product picking mechanism of the present invention;
图11是图10立体展开示意图; Fig. 11 is a three-dimensional expanded schematic view of Fig. 10;
图12是本实用新型的产品搬运机构的立体结构示意图; Fig. 12 is a schematic diagram of the three-dimensional structure of the product handling mechanism of the present invention;
图13是本实用新型的产品翻转装置的立体结构示意图; Fig. 13 is a schematic diagram of the three-dimensional structure of the product turning device of the present invention;
图14是图13立体展开示意图。 Fig. 14 is a perspective view of Fig. 13 expanded.
图中各部件名称如下: The names of the components in the figure are as follows:
1—机架; 1—rack;
2—产品备料装置; 2—product preparation device;
21—支架; 21 - bracket;
22—无杆气缸; 22—rodless cylinder;
23—推块; 23—push block;
24—第一滑块; 24—the first slider;
25—第一导轨; 25—the first guide rail;
26—支架升降机构; 26—support lifting mechanism;
260—步进电机; 260—stepper motor;
261—步进电机安装板; 261—stepping motor mounting plate;
262—升降支座; 262—lifting support;
263—第一同步轮; 263—the first synchronous wheel;
264—第二同步轮; 264—the second synchronous wheel;
265—第一同步带; 265—the first synchronous belt;
266—第二滑块; 266—the second slider;
267—第二导轨; 267—the second guide rail;
268—丝杆; 268—screw rod;
269—丝母; 269 — silk mother;
3—产品自动上升装置; 3—Product automatic lifting device;
301—第一平板; 301—the first plate;
302—滑动板; 302—sliding plate;
303—第三滑块; 303—the third slider;
304—第三导轨; 304—the third guide rail;
305—第一步进马达; 305—the first stepper motor;
306—第一马达安装座; 306—the first motor mount;
307—齿轮; 307—gear;
308—齿条; 308—rack;
309—直线减速机; 309—linear reducer;
310—支撑板; 310—support plate;
311—支撑杆; 311—support rod;
312—第一底板; 312—the first bottom plate;
4—产品水平输送装置; 4—Product horizontal conveying device;
401—第一伺服电机; 401—the first servo motor;
402—第一伺服电机安装座; 402—the first servo motor mounting seat;
403—第三同步轮; 403—the third synchronous wheel;
404—第四同步轮; 404—the fourth synchronous wheel;
405—第四同步轮安装座; 405—the fourth synchronous wheel mounting seat;
406—第二同步带; 406—the second synchronous belt;
407—导杆; 407—guide rod;
408—导杆安装座; 408—guide rod mounting seat;
409—第四导轨; 409—the fourth guide rail;
410—双联气缸; 410—double cylinder;
411—双联气缸安装板; 411—Double cylinder mounting plate;
412—活动板; 412—movable board;
413—第四滑块; 413—the fourth slider;
414—第一固定板; 414—the first fixed plate;
415—连接板; 415—connection plate;
416—吸盘; 416—suction cup;
417—吸盘安装架; 417—suction cup mounting frame;
418—第一气缸滑台; 418—the first cylinder slide;
419—夹持板; 419—clamping plate;
5—产品搬运装置; 5—product handling device;
51—产品拾取机构; 51—product picking mechanism;
511—第一产品拾取组件; 511—the first product picking component;
5111—吸嘴; 5111—suction nozzle;
5112—吸嘴安装板; 5112—nozzle mounting plate;
5113—第一旋转气缸; 5113—the first rotary cylinder;
5114—第二气缸滑台; 5114—the second cylinder slide;
5115—第二固定板; 5115—the second fixed plate;
512—第二产品拾取组件; 512—second product pick-up assembly;
513—第二平板; 513—the second plate;
514—第五导轨; 514—the fifth guide rail;
515—第五滑块; 515—the fifth slider;
516—气缸; 516—cylinder;
517—气缸安装板; 517—cylinder mounting plate;
52—产品搬运机构; 52—product handling mechanism;
521—X轴运动模组; 521—X-axis motion module;
522—Y轴运动模组; 522—Y-axis motion module;
6—产品翻转装置; 6—Product overturning device;
61—第三气缸滑台; 61—the third cylinder slide;
62—第二旋转气缸; 62—the second rotary cylinder;
63—翻转板; 63—overturn plate;
64—产品吸附板。 64—product adsorption plate.
具体实施方式 detailed description
下面结合附图说明及具体实施方式对本实用新型进一步说明。 The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,一种新型自动上料设备,其包括机架1、产品备料装置2、产品自动上升装置3、产品水平输送装置4、产品搬运装置5、产品翻转装置6,所述产品备料装置2安装于机架1下部一侧边内侧,所述产品自动上升装置3安装于机架1底部且与产品备料装置2并排,所述产品水平输送装置4置于产品自动上升装置3上且安装于机架1中部,所述产品搬运装置5置于产品水平输送装置4上且安装于机架1顶部,所述产品翻转装置6置于机架1中部外侧且安装于机架1上。人工将产品放置于产品备料装置2上,所述产品备料装置2将产品转移至产品自动上升装置3上,所述产品自动上升装置3带着产品上升至产品水平输送装置4处,所述产品水平输送装置4水平输送产品至产品搬运装置5下,所述产品搬运装置5搬运产品至产品翻转装置6上,所述产品翻转装置6将产品翻转180度后再投放到传送带上。 As shown in Figure 1, a new type of automatic feeding equipment includes a frame 1, a product preparation device 2, a product automatic lifting device 3, a product horizontal conveying device 4, a product handling device 5, and a product turning device 6. The material preparation device 2 is installed on the inner side of the lower part of the frame 1, the product automatic lifting device 3 is installed on the bottom of the frame 1 and is side by side with the product material preparation device 2, and the product horizontal conveying device 4 is placed on the product automatic lifting device 3 And installed in the middle of the frame 1, the product handling device 5 is placed on the product horizontal conveying device 4 and installed on the top of the frame 1, and the product turning device 6 is placed outside the middle of the frame 1 and installed on the frame 1 . The product is manually placed on the product preparation device 2, and the product preparation device 2 transfers the product to the product automatic lifting device 3, and the product automatic lifting device 3 lifts the product to the product horizontal conveying device 4, and the product The horizontal conveying device 4 horizontally conveys the product to the product handling device 5, and the product handling device 5 transports the product to the product turning device 6, and the product turning device 6 turns the product 180 degrees before putting it on the conveyor belt.
具体地,如图1至图5所示,所述产品备料装置2包括支架21、无杆气缸22、推块23、第一滑块24、第一导轨25,所述无杆气缸22的缸体、第一导轨25固定安装于支架21,所述推块23固定安装于无杆气缸22的滑块,所述第一滑块24固定安装于推块23下,所述第一滑块24与第一导轨25滑动连接。所述产品备料装置2还包括支架升降机构26,其包括步进电机260、步进电机安装板261、升降支座262、第一同步轮263、第二同步轮264、第一同步带265、第二滑块266、第二导轨267、丝杆268、丝母269,所述升降支座262固定安装于机架1,所述步进电机260固定安装于步进电机安装板261,所述步进电机安装板261、第二导轨267分别固定安装于升降支座262,所述第二滑块266、丝母269分别固定安装于支架21,所述第二滑块266与第二导轨267滑动连接,所述丝杆268的一端穿过步进电机安装板261并与之转动连接,所述丝杆268的另一端与升降支座262转动连接,所述丝杆268与丝母269传动连接,所述第一同步轮263固定安装于步进电机260的输出轴,所述第二同步轮264固定安装于丝杆268的一端,所述第一同步带265分别与第一同步轮263、第二同步轮264传动连接。 Specifically, as shown in Figures 1 to 5, the product preparation device 2 includes a bracket 21, a rodless cylinder 22, a push block 23, a first slider 24, a first guide rail 25, and the cylinder of the rodless cylinder 22 body, the first guide rail 25 is fixedly mounted on the bracket 21, the push block 23 is fixedly mounted on the slider of the rodless cylinder 22, the first slide block 24 is fixedly mounted under the push block 23, the first slide block 24 It is slidably connected with the first guide rail 25 . The product preparation device 2 also includes a support lifting mechanism 26, which includes a stepper motor 260, a stepper motor mounting plate 261, a lifting support 262, a first synchronous wheel 263, a second synchronous wheel 264, a first synchronous belt 265, The second slider 266, the second guide rail 267, the screw mandrel 268, the screw nut 269, the lifting support 262 is fixedly installed on the frame 1, the stepper motor 260 is fixedly installed on the stepper motor mounting plate 261, the The stepping motor mounting plate 261 and the second guide rail 267 are fixedly installed on the lifting support 262 respectively, and the second slide block 266 and the screw nut 269 are fixedly installed on the support 21 respectively, and the second slide block 266 and the second guide rail 267 Slidingly connected, one end of the screw rod 268 passes through the stepper motor mounting plate 261 and is connected in rotation with it, the other end of the screw rod 268 is connected in rotation with the lifting support 262, and the screw rod 268 and the screw nut 269 drive connected, the first synchronous wheel 263 is fixedly mounted on the output shaft of the stepper motor 260, the second synchronous wheel 264 is fixedly mounted on one end of the screw mandrel 268, and the first synchronous belt 265 is connected with the first synchronous wheel 263 respectively. , The second synchronous wheel 264 is connected by transmission.
具体地,如图6至图7所示,所述产品自动上升装置3包括第一平板301、滑动板302、2个第三滑块303、2个第三导轨304、第一步进马达305、第一马达安装座306、齿轮307、齿条308、直线减速机309、2个支撑板310、4个支撑杆311、第一底板312,所述滑动板302前端为U形,所述第一平板301固定安装于机架1,2个第三导轨304、第一马达安装座306分别固定安装于第一平板301上,2个第三滑块303分别与2个第三导轨304滑动连接,所述滑动板302固定安装于2个第三滑块303上,所述齿轮307固定安装于第一步进马达305输出轴,所述齿条308固定安装于滑动板302下,所述齿轮307与齿条308啮合,所述直线减速机309固定安装于第一平板301下,所述直线减速机309的输出轴一端与第一底板312固定连接,所述直线减速机309的输出轴另一端松动穿过第一平板301,4个支撑杆311的一端与第一底板312固定连接,4个支撑杆311的另一端分别滑动穿过4个固定安装于第一平板301的直线轴承,2个支撑杆311的另一端上固定安装有1个支撑板310。 Specifically, as shown in FIGS. 6 to 7 , the product automatic lifting device 3 includes a first flat plate 301, a sliding plate 302, two third sliders 303, two third guide rails 304, and a first stepping motor 305. , the first motor mount 306, the gear 307, the rack 308, the linear reducer 309, two support plates 310, four support rods 311, and the first bottom plate 312, the front end of the sliding plate 302 is U-shaped, and the first A flat plate 301 is fixedly installed on the frame 1, two third guide rails 304 and a first motor mounting base 306 are respectively fixedly installed on the first flat plate 301, and two third sliders 303 are respectively slidably connected to the two third guide rails 304 , the sliding plate 302 is fixedly mounted on two third sliders 303, the gear 307 is fixedly mounted on the output shaft of the first stepping motor 305, the rack 308 is fixedly mounted under the sliding plate 302, the gear 307 meshes with the rack 308, the linear reducer 309 is fixedly installed under the first plate 301, one end of the output shaft of the linear reducer 309 is fixedly connected with the first bottom plate 312, and the output shaft of the linear reducer 309 is another One end loosely passes through the first flat plate 301, one end of the four support rods 311 is fixedly connected to the first bottom plate 312, and the other ends of the four support rods 311 respectively slide through four linear bearings fixedly installed on the first flat plate 301, 2 A support plate 310 is fixedly installed on the other end of each support rod 311.
具体地,如图8至图9所示,所述产品水平输送装置4包括第一伺服电机401、第一伺服电机安装座402、第三同步轮403、第四同步轮404、第四同步轮安装座405、第二同步带406、2支导杆407、4个导杆安装座408、2个第四导轨409、2个双联气缸410、2个双联气缸安装板411、2个活动板412、4个第四滑块413、第一固定板414、连接板415,所述第一伺服电机401固定安装于第一伺服电机安装座402,所述第一伺服电机安装座402、第四同步轮安装座405分别固定安装于机架1,所述第三同步轮403固定安装于第一伺服电机401的输出轴,所述第四同步轮404转动安装于第四同步轮安装座405,所述第二同步带406分别与第三同步轮403、第四同步轮404传动连接,2支导杆407两端分别固定安装有导杆安装座408,4个导杆安装座408分别固定安装于机架1,2个第四导轨409分别与2支导杆407滑动连接,2个双联气缸410的缸体分别固定安装于2个双联气缸安装板411上,2个双联气缸安装板411两端分别与2个第四导轨409固定连接,2个活动板412固定安装于2个双联气缸410的滑台上,2个活动板412的两端分别固定安装有第四滑块413,所述第四滑块413与第四导轨409滑动连接,所述第一固定板414两端分别固定安装于2个第四导轨409上,所述连接板415两端分别与第一固定板414、第二同步带406固定连接。所述产品水平输送装置4还包括吸盘416、吸盘安装架417、第一气缸滑台418、夹持板419,所述吸盘安装架417、第一气缸滑台418的缸体分别固定安装于第四导轨409上,所述吸盘416固定安装于吸盘安装架417,所述夹持板419固定安装于第一气缸滑台418的滑台。 Specifically, as shown in Figures 8 to 9, the product horizontal conveying device 4 includes a first servo motor 401, a first servo motor mount 402, a third synchronous wheel 403, a fourth synchronous wheel 404, a fourth synchronous wheel Mounting seat 405, second synchronous belt 406, 2 guide rods 407, 4 guide rod mounting seats 408, 2 fourth guide rails 409, 2 double cylinders 410, 2 double cylinder mounting plates 411, 2 activities Plate 412, four fourth sliders 413, first fixed plate 414, connecting plate 415, the first servo motor 401 is fixedly installed on the first servo motor mounting base 402, the first servo motor mounting base 402, the second The four synchronous wheel mounts 405 are respectively fixedly mounted on the frame 1, the third synchronous wheel 403 is fixedly mounted on the output shaft of the first servo motor 401, and the fourth synchronous wheel 404 is rotatably mounted on the fourth synchronous wheel mount 405 , the second synchronous belt 406 is connected to the third synchronous wheel 403 and the fourth synchronous wheel 404 respectively, and the two ends of the two guide rods 407 are respectively fixed with guide rod mounts 408, and the four guide rod mounts 408 are respectively fixed Installed on the frame 1, the two fourth guide rails 409 are slidingly connected with the two guide rods 407 respectively, and the cylinder bodies of the two double-connected cylinders 410 are respectively fixedly installed on the mounting plates 411 of the two double-connected cylinders, and the two double-connected cylinders The two ends of the mounting plate 411 are respectively fixedly connected with the two fourth guide rails 409, and the two movable plates 412 are fixedly installed on the slide tables of the two double-connected cylinders 410, and the two ends of the two movable plates 412 are respectively fixedly installed with the fourth slide rails. Block 413, the fourth sliding block 413 is slidingly connected with the fourth guide rail 409, the two ends of the first fixing plate 414 are respectively fixedly installed on the two fourth guide rails 409, and the two ends of the connecting plate 415 are respectively connected to the first The fixed plate 414 and the second synchronous belt 406 are fixedly connected. The product horizontal conveying device 4 also includes a suction cup 416, a suction cup mounting frame 417, a first cylinder slide 418, and a clamping plate 419. The cylinder bodies of the suction cup mounting frame 417 and the first cylinder slide 418 are respectively fixed on the second On the four guide rails 409 , the suction cup 416 is fixedly installed on the suction cup mounting frame 417 , and the clamping plate 419 is fixedly installed on the slide table of the first air cylinder slide table 418 .
具体地,如图10至图12所示,所述产品搬运装置5包括产品拾取机构51、产品搬运机构52,所述产品拾取机构51安装于产品搬运机构52,所述产品拾取机构51从产品水平输送装置4上拾取产品,所述产品搬运机构52驱动产品拾取机构51至产品翻转装置6上方,所述产品拾取机构51放置产品于产品翻转装置6上。所述产品拾取机构51包括第一产品拾取组件511、第二产品拾取组件512、第二平板513、第五导轨514、第五滑块515、气缸516、气缸安装板517,所述气缸516固定安装于气缸安装板517,所述气缸安装板517固定安装于第二平板513侧边,所述第一产品拾取组件511安装于第二平板513一端下,所述第五导轨514固定安装于第二平板513下,所述第五滑块515与第二产品拾取组件512固定连接,所述第五滑块515与第五导轨514滑动连接,所述第二产品拾取组件512与气缸516的活塞杆固定连接。所述产品搬运机构52包括X轴运动模组521和Y轴运动模组522,所述X轴运动模组521安装于机架1,所述Y轴运动模组522安装于X轴运动模组521,X轴运动模组521和Y轴运动模组522都采用步进电机驱动丝杆、丝母,为现有技术,在此不做详细说明。所述第一产品拾取组件511和第二产品拾取组件512构成、结构相同,其包括吸嘴5111、吸嘴安装板5112、第一旋转气缸5113、第二气缸滑台5114、第二固定板5115,所述吸嘴5111固定安装于吸嘴安装板5112,所述吸嘴安装板5112固定安装于第一旋转气缸5113的输出轴,所述第一旋转气缸5113固定安装于第二气缸滑台5114的滑台,所述第二气缸滑台5114的缸体固定安装于第二固定板5115,所述第一产品拾取组件511的第二固定板5115固定安装于第二平板513一端下,所述第二产品拾取组件512的第二固定板5115固定安装于第五滑块515下。 Specifically, as shown in FIGS. 10 to 12 , the product handling device 5 includes a product picking mechanism 51 and a product handling mechanism 52, the product picking mechanism 51 is installed on the product handling mechanism 52, and the product picking mechanism 51 picks up from the product The product is picked up on the horizontal conveying device 4 , the product handling mechanism 52 drives the product picking mechanism 51 to the top of the product turning device 6 , and the product picking mechanism 51 places the product on the product turning device 6 . The product picking mechanism 51 includes a first product picking assembly 511, a second product picking assembly 512, a second flat plate 513, a fifth guide rail 514, a fifth slider 515, a cylinder 516, and a cylinder mounting plate 517. The cylinder 516 is fixed Installed on the cylinder mounting plate 517, the cylinder mounting plate 517 is fixedly installed on the side of the second flat plate 513, the first product picking assembly 511 is installed under one end of the second flat plate 513, and the fifth guide rail 514 is fixedly installed on the second flat plate 513 Under the second plate 513, the fifth slider 515 is fixedly connected with the second product picking assembly 512, the fifth sliding block 515 is slidingly connected with the fifth guide rail 514, and the second product picking assembly 512 is connected with the piston of the cylinder 516. Rod fixed connection. The product handling mechanism 52 includes an X-axis motion module 521 and a Y-axis motion module 522, the X-axis motion module 521 is installed on the frame 1, and the Y-axis motion module 522 is installed on the X-axis motion module 521, the X-axis motion module 521 and the Y-axis motion module 522 all adopt stepping motors to drive screw rods and screw nuts, which are prior art and will not be described in detail here. The first product picking assembly 511 and the second product picking assembly 512 have the same composition and structure, including a suction nozzle 5111, a suction nozzle mounting plate 5112, a first rotating cylinder 5113, a second cylinder sliding table 5114, and a second fixing plate 5115 , the suction nozzle 5111 is fixedly installed on the nozzle mounting plate 5112, the suction nozzle mounting plate 5112 is fixed on the output shaft of the first rotary cylinder 5113, and the first rotary cylinder 5113 is fixed on the second cylinder slide 5114 The cylinder body of the second cylinder slide table 5114 is fixedly installed on the second fixed plate 5115, and the second fixed plate 5115 of the first product picking assembly 511 is fixedly installed under one end of the second flat plate 513. The second fixing plate 5115 of the second product picking component 512 is fixedly installed under the fifth sliding block 515 .
具体地,如图13至图14所示,所述产品翻转装置6包括第三气缸滑台61、第二旋转气缸62、翻转板63、产品吸附板64,所述第三气缸滑台61的缸体固定安装于机架1,所述第二旋转气缸62固定安装于第三气缸滑台61的滑台,所述翻转板63固定安装于第二旋转气缸62的输出轴,所述产品吸附板64固定安装于翻转板63上。 Specifically, as shown in FIGS. 13 to 14, the product turning device 6 includes a third cylinder slide 61, a second rotating cylinder 62, a turning plate 63, and a product adsorption plate 64. The third cylinder slide 61 The cylinder body is fixedly installed on the frame 1, the second rotary cylinder 62 is fixedly installed on the slide table of the third cylinder slide table 61, the turnover plate 63 is fixedly installed on the output shaft of the second rotary cylinder 62, and the product is adsorbed The plate 64 is fixedly installed on the turning plate 63 .
本实用新型还设有控制系统,所述控制系统用于控制无杆气缸、步进电机260、第一步进马达305、直线减速机309、第一伺服电机401、双联气缸410、吸盘416、第一气缸滑台418、吸嘴5111、第一旋转气缸5113、第二气缸滑台5114、气缸516、X轴运动模组521、Y轴运动模组522、第三气缸滑台61、第二旋转气缸62、产品吸附板64的工作。 The utility model is also provided with a control system, and the control system is used to control the rodless cylinder, the stepping motor 260, the first stepping motor 305, the linear reducer 309, the first servo motor 401, the double cylinder 410, and the sucker 416 , the first cylinder slide 418, the suction nozzle 5111, the first rotary cylinder 5113, the second cylinder slide 5114, the cylinder 516, the X-axis motion module 521, the Y-axis motion module 522, the third cylinder slide 61, the second cylinder Two rotary cylinders 62, the work of product adsorption plate 64.
本实用新型的工作原理:待翻转的产品置于托盘内,托盘内可以放置多个产品,如托盘内放置10个产品;人工将托盘放置于产品备料装置2上,所述产品备料装置2将产品转移至产品自动上升装置3上,所述产品自动上升装置3带着产品上升至产品水平输送装置4处,所述产品水平输送装置4水平输送产品至产品搬运装置5下,所述产品搬运装置5搬运产品至产品翻转装置6上,所述产品翻转装置6将产品翻转180度后再投放到传送带上。具体地,人工将装满产品的托盘放置于支架21上,步进电机260工作通过第一同步轮263、第二同步轮264、第一同步带265传动配合驱动丝杆268转动,丝杆268驱动丝母269带着支架21上升或下降,使支架21与滑动板302平齐;第一步进马达305工作通过齿轮307、齿条308驱动滑动板302前端的U形进入至支架21内,接着无杆气缸22工作通过推块23推动托盘进入至滑动板302上,然后第一步进马达305带着滑动板302和托盘回位,无杆气缸22回位;直线减速机309工作通过4个支撑杆311和2个支撑板310带着托盘上升至2个第四导轨409间;2个双联气缸410同时工作驱动2个活动板412同时向内运动支撑起托盘,接着直线减速机309带着4个支撑杆311和2个支撑板310回位;第一伺服电机401工作通过第三同步轮403、第四同步轮404、第二同步带406驱动2个活动板412和托盘沿2支导杆407移动至吸嘴5111下;X轴运动模组521和Y轴运动模组522联合运动驱动第一产品拾取组件511和第二产品拾取组件512至托盘上方,第二气缸滑台5114工作驱动吸嘴5111至产品上方吸取产品,然后X轴运动模组521和Y轴运动模组522联合运动驱动第一产品拾取组件511、第二产品拾取组件512和产品移动至产品吸附板64正上方,接着吸嘴5111弃放产品至产品吸附板64上,产品吸附板64吸附住产品;第二旋转气缸62工作驱动翻转板63带着产品吸附板64和产品翻转180度,产品吸附板64弃放产品至传送带上。 The working principle of the utility model: the product to be flipped is placed in the tray, and multiple products can be placed in the tray, such as 10 products are placed in the tray; the tray is manually placed on the product preparation device 2, and the product preparation device 2 will The product is transferred to the product automatic lifting device 3, and the product automatic lifting device 3 lifts the product to the product horizontal conveying device 4, and the product horizontal conveying device 4 horizontally conveys the product to the product handling device 5, and the product handling The device 5 transports the product to the product turning device 6, and the product turning device 6 turns the product over 180 degrees before putting it on the conveyor belt. Specifically, the tray full of products is manually placed on the support 21, and the stepper motor 260 works through the transmission of the first synchronous wheel 263, the second synchronous wheel 264, and the first synchronous belt 265 to drive the screw mandrel 268 to rotate, and the screw mandrel 268 The drive nut 269 lifts the bracket 21 up or down, so that the bracket 21 is flush with the sliding plate 302; the first stepper motor 305 works to drive the U-shaped front end of the sliding plate 302 into the bracket 21 through the gear 307 and the rack 308, Then the rodless cylinder 22 works and pushes the pallet into the sliding plate 302 through the push block 23, then the first stepping motor 305 returns with the sliding plate 302 and the pallet, and the rodless cylinder 22 returns; the linear reducer 309 works through 4 A support rod 311 and two support plates 310 take the pallet up to two fourth guide rails 409; two double-connected cylinders 410 work at the same time to drive two movable plates 412 to move inward to support the pallet, and then the linear reducer 309 Return with 4 support rods 311 and 2 support plates 310; the first servo motor 401 drives 2 movable plates 412 and the tray along the 2 The guide rod 407 moves to the bottom of the suction nozzle 5111; the X-axis motion module 521 and the Y-axis motion module 522 jointly move to drive the first product pick-up assembly 511 and the second product pick-up assembly 512 to the top of the pallet, and the second cylinder slide 5114 The work drives the suction nozzle 5111 to pick up the product above the product, and then the X-axis motion module 521 and the Y-axis motion module 522 jointly move to drive the first product pick-up component 511, the second product pick-up component 512 and the product to move to the product adsorption plate 64. Above, the suction nozzle 5111 then discards the product onto the product adsorption plate 64, and the product adsorption plate 64 absorbs the product; the second rotary cylinder 62 works to drive the flip plate 63 to turn over the product adsorption plate 64 and the product 180 degrees, and the product adsorption plate 64 Discard product onto conveyor belt.
本实用新型与现有技术相比的有益效果: The utility model has the beneficial effects compared with the prior art:
1.本实用新型实现自动投放产品,作业员劳动强度低,效率高; 1. The utility model realizes automatic delivery of products, and the labor intensity of the operator is low and the efficiency is high;
2.避免了人工投入产品造成不同程度的损坏。 2. It avoids the damage of different degrees caused by manual input into the product.
本实用新型的优点在于,本实用新型采用人工将产品放置于产品备料装置上,所述产品备料装置将产品转移至产品自动上升装置上,所述产品自动上升装置带着产品上升至产品水平输送装置处,所述产品水平输送装置水平输送产品至产品搬运装置下,所述产品搬运装置搬运产品至产品翻转装置上,所述产品翻转装置将产品翻转180度后再投放到传送带上。本实用新型能替代人工实现自动上料、效率高、损坏少。 The utility model has the advantage that the product is manually placed on the product preparation device, and the product preparation device transfers the product to the product automatic lifting device, and the product automatic lifting device lifts the product to the product horizontal conveyance At the device, the product horizontal conveying device horizontally transports the product to the product handling device, and the product handling device transports the product to the product turning device, and the product turning device turns the product 180 degrees before putting it on the conveyor belt. The utility model can replace manual operation to realize automatic feeding, has high efficiency and less damage.
以上内容是结合具体的优选实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明。对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本实用新型的保护范围。 The above content is a further detailed description of the utility model in combination with specific preferred embodiments, and it cannot be assumed that the specific implementation of the utility model is only limited to these descriptions. For a person of ordinary skill in the technical field to which the utility model belongs, without departing from the concept of the utility model, some simple deduction or substitutions can also be made, which should be regarded as belonging to the protection scope of the utility model.
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Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106120170A (en) * | 2016-08-19 | 2016-11-16 | 安踏(中国)有限公司 | Automatically sewing apparatus |
CN106427045A (en) * | 2016-10-19 | 2017-02-22 | 东莞理工学院 | Press capable of automatically feeding |
CN106586584A (en) * | 2016-12-30 | 2017-04-26 | 苏州达力客自动化科技有限公司 | Carrying machine for supporting feet of air conditioner |
CN106694996A (en) * | 2016-12-27 | 2017-05-24 | 无锡明珠钢球有限公司 | Feeding device of plate shearing machine |
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CN108861704A (en) * | 2018-07-24 | 2018-11-23 | 广西北流盛丰源纸品有限公司 | A kind of cardboard feeding system |
CN109229682A (en) * | 2018-09-14 | 2019-01-18 | 深圳市宇道机电技术有限公司 | Automatic turnover equipment and automatic turnover method |
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CN106120170B (en) * | 2016-08-19 | 2022-06-14 | 安踏(中国)有限公司 | Automatic sewing equipment |
CN106120170A (en) * | 2016-08-19 | 2016-11-16 | 安踏(中国)有限公司 | Automatically sewing apparatus |
CN106427045A (en) * | 2016-10-19 | 2017-02-22 | 东莞理工学院 | Press capable of automatically feeding |
CN106694996A (en) * | 2016-12-27 | 2017-05-24 | 无锡明珠钢球有限公司 | Feeding device of plate shearing machine |
CN106586584A (en) * | 2016-12-30 | 2017-04-26 | 苏州达力客自动化科技有限公司 | Carrying machine for supporting feet of air conditioner |
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CN107226321A (en) * | 2017-06-30 | 2017-10-03 | 惠州市华阳多媒体电子有限公司 | A kind of double-speed chain wire body lowering or hoisting gear with switching mechanism |
CN108639431A (en) * | 2018-05-23 | 2018-10-12 | 丹阳市全自动化设备有限公司 | A kind of automatic charging machine |
CN108861704A (en) * | 2018-07-24 | 2018-11-23 | 广西北流盛丰源纸品有限公司 | A kind of cardboard feeding system |
CN109229682A (en) * | 2018-09-14 | 2019-01-18 | 深圳市宇道机电技术有限公司 | Automatic turnover equipment and automatic turnover method |
CN109719740A (en) * | 2018-12-29 | 2019-05-07 | 音明阳 | It is a kind of for being engaged in the industrial robot of dangerous operation environment |
CN109514020A (en) * | 2018-12-29 | 2019-03-26 | 宁波中亿自动化装备有限公司 | For the equipment for being installed to pcb board will to be switched |
CN109514020B (en) * | 2018-12-29 | 2023-09-12 | 宁波中亿自动化装备有限公司 | Device for mounting a switch to a PCB board |
CN109761039A (en) * | 2019-01-14 | 2019-05-17 | 音明阳 | A kind of Intelligent logistics automatic transporting machine people |
CN110422612A (en) * | 2019-08-06 | 2019-11-08 | 昆山佰奥智能装备股份有限公司 | Carrier flow rotation mechanism |
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