CN205412488U - Dedusting filter device - Google Patents
Dedusting filter device Download PDFInfo
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- CN205412488U CN205412488U CN201620193722.8U CN201620193722U CN205412488U CN 205412488 U CN205412488 U CN 205412488U CN 201620193722 U CN201620193722 U CN 201620193722U CN 205412488 U CN205412488 U CN 205412488U
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Abstract
本实用新型公开了一种除尘过滤装置,包括:设有进气口和出气口的壳体,进气口设置在壳体的下端部,出气口设置在壳体的上端部;管板,管板上设有至少一个通孔,管板设置在壳体内部,且位于壳体的进气口和出气口之间;至少一个过滤元件,过滤元件设置在壳体内部且位于管板的通孔的下方,其上端部固定在管板上;进气管道,进气管道穿过壳体的进气口延伸至壳体内,进气管道的出气口位于管板的下方;设置在管板上方的反吹结构,其出气方向朝向管板的通孔。本实用新型的除尘过滤装置结构简单合理,可以有效降低过滤元件的负荷,并且在反吹过程中有效避免了二次扬尘的问题,从而提高了除尘过滤装置的除尘效率,降低了成本。
The utility model discloses a dust removal filtering device, which comprises: a housing provided with an air inlet and an air outlet, the air inlet is arranged at the lower end of the housing, and the air outlet is arranged at the upper end of the housing; There is at least one through hole on the plate, and the tube plate is arranged inside the shell, and is located between the air inlet and the air outlet of the shell; at least one filter element, the filter element is set inside the shell, and is located in the through hole of the tube plate Below, the upper end of which is fixed on the tube sheet; the air intake pipe, the air intake pipe extends through the air inlet of the shell into the shell, and the air outlet of the air intake pipe is located below the tube plate; the air intake pipe arranged above the tube plate Back blowing structure, the air outlet direction is towards the through hole of the tube sheet. The dust removal filter device of the utility model has a simple and reasonable structure, can effectively reduce the load of filter elements, and effectively avoids the problem of secondary dust raising during the back blowing process, thereby improving the dust removal efficiency of the dust removal filter device and reducing costs.
Description
技术领域technical field
本实用新型涉及除尘过滤的结构设计技术领域,尤指一种除尘过滤装置。The utility model relates to the structural design technical field of dust removal and filtration, in particular to a dust removal and filtration device.
背景技术Background technique
目前越来越多的除尘装置倾向采用一种连续在线再生除尘系统,具体表现形式为,将所有过滤元件安装在一个大的过滤器壳体内,并分为若干个分区,分区之间相互连通,且每个分区配有单独的反吹管道,当过滤器需要反吹再生时,仅对一个分区进行反吹,其他的分区进行除尘过滤,从而实现了过滤和反吹同时进行。At present, more and more dust removal devices tend to adopt a continuous online regenerative dust removal system. The specific form is that all filter elements are installed in a large filter housing and divided into several partitions, which are connected to each other. And each partition is equipped with a separate back-flushing pipeline. When the filter needs to be back-flushed and regenerated, only one partition is back-flushed, and the other partitions are dust-removed and filtered, thereby achieving simultaneous filtering and back-flushing.
与传统多仓室的除尘系统相比,现有除尘装置的优点是占地面积和设备阀门数量均大大降低,并且控制程序简单。但是,现有的除尘装置仍存在缺点,由于生产厂家大多采用从过滤器底部进气的方式,即待滤气体的进气方向为由下而上,这会导致过滤器在反吹时,依靠重力沉降掉落的粉尘滤饼容易被上升的待滤气体打散,并随着待滤气体上升而形成二次扬尘,上升的尘土颗粒又迅速地回到滤芯上形成滤饼,从而造成过滤器反冲再生效果差、过滤压差居高不下、反吹频繁以及耗气量大的问题,还会导致过滤元件堵塞。尤其是对于密度较低、粒径较小的粉尘进行过滤时,二次扬尘的现象更加明显。Compared with the traditional multi-chamber dust removal system, the advantages of the existing dust removal device are that the floor area and the number of equipment valves are greatly reduced, and the control program is simple. However, there are still shortcomings in the existing dust removal device, because most manufacturers adopt the way of air intake from the bottom of the filter, that is, the air intake direction of the gas to be filtered is from bottom to top, which will cause the filter to rely on The falling dust filter cake is easily broken up by the rising gas to be filtered, and forms secondary dust with the rising of the gas to be filtered, and the rising dust particles quickly return to the filter element to form a filter cake, thus causing the filter Poor backflush regeneration effect, high filter pressure difference, frequent backflush and large air consumption will also lead to blockage of filter elements. Especially when filtering dust with low density and small particle size, the phenomenon of secondary dust is more obvious.
因此,本申请人致力于提供一种新型的除尘过滤装置。Therefore, the applicant is devoting himself to providing a novel dust removal and filtering device.
实用新型内容Utility model content
本实用新型的目的是提供一种除尘过滤装置,其中除尘过滤装置结构简单,设计合理,可以有效降低过滤元件的负荷,进一步降低对过滤元件进行反吹的频率,降低了反吹耗气量,并且在反吹过程中有效避免了二次扬尘的问题,从而有效提高除尘过滤装置的除尘效率,优化了除尘效果,降低了除尘成本。The purpose of this utility model is to provide a dust removal filter device, wherein the dust removal filter device has a simple structure and a reasonable design, which can effectively reduce the load on the filter element, further reduce the frequency of back blowing to the filter element, reduce the air consumption of back blowing, and In the back blowing process, the problem of secondary dust raising is effectively avoided, thereby effectively improving the dust removal efficiency of the dust removal filter device, optimizing the dust removal effect, and reducing the dust removal cost.
为解决上述技术问题,本实用新型提供了一种除尘过滤装置,包括:壳体,所述壳体上设有进气口和出气口,所述进气口设置在所述壳体的下端部,所述出气口设置在所述壳体的上端部;管板,所述管板上设有至少一个通孔,所述管板设置在所述壳体内部,且位于所述壳体的进气口和出气口之间;至少一个过滤元件,所述过滤元件设置在所述壳体内部且位于所述管板的通孔的下方,其上端部固定在所述管板上;进气管道,所述进气管道穿过所述壳体的进气口延伸至所述壳体内,所述进气管道的出气口位于所述管板的下方;反吹结构,所述反吹结构设置在所述管板的上方,所述反吹结构的出气方向朝向所述管板的通孔。In order to solve the above-mentioned technical problems, the utility model provides a dust removal and filtering device, comprising: a housing, the housing is provided with an air inlet and an air outlet, and the air inlet is arranged at the lower end of the housing , the air outlet is arranged on the upper end of the shell; the tube plate is provided with at least one through hole, the tube plate is set inside the shell, and is located at the inlet of the shell Between the air port and the air outlet; at least one filter element, the filter element is arranged inside the housing and below the through hole of the tube sheet, and its upper end is fixed on the tube sheet; the air inlet pipe , the air inlet pipe extends into the housing through the air inlet of the housing, and the air outlet of the air inlet pipe is located below the tube sheet; the back blowing structure, the back blowing structure is arranged on Above the tube sheet, the air outlet direction of the back blowing structure faces the through hole of the tube sheet.
优选地,所述反吹结构包括一个总管道和至少一个子管道,所述子管道固定在所述总管道上且与所述总管道连通,所述子管道的喷吹口朝向所述管板上的通孔,且每个所述子管道上均设有一个阀门。Preferably, the backflushing structure includes a main pipeline and at least one sub-pipe, the sub-pipe is fixed on the main pipeline and communicates with the main pipeline, and the injection port of the sub-pipe faces the tube plate through holes, and each of the sub-pipes is provided with a valve.
优选地,每个所述子管道对应一个过滤分区,且每个所述子管道上设有至少一个喷吹口,每个所述喷吹口的下方对应设有至少一个所述过滤元件。。Preferably, each of the sub-pipes corresponds to a filtering section, and each of the sub-pipes is provided with at least one blowing port, and at least one of the filter elements is correspondingly provided below each of the blowing ports. .
优选地,所述除尘过滤装置还包括:至少一个防磨损套管,所述防磨损套管套设在所述过滤元件上,且位于所述过滤元件的上端部。Preferably, the dust removal and filtering device further includes: at least one wear-resistant sleeve, the wear-resistant sleeve is sleeved on the filter element and located at the upper end of the filter element.
优选地,所述防磨损套管的高度等于或者大于所述进气管道的上端面与所述管板的下端面之间的距离;和/或;所述防磨损套管的内径比所述过滤元件的外径大2~5mm;和/或;所述防磨损套管通过焊接或者法兰连接固定在所述管板上。Preferably, the height of the anti-wear sleeve is equal to or greater than the distance between the upper end surface of the intake pipe and the lower end surface of the tube sheet; and/or; the inner diameter of the anti-wear sleeve is greater than the The outer diameter of the filter element is 2-5 mm larger; and/or; the anti-wear sleeve is fixed on the tube sheet by welding or flange connection.
优选地,所述进气管道的上端部通过一连接件固定在所述管板上。Preferably, the upper end of the intake pipe is fixed on the tube sheet through a connecting piece.
优选地,所述进气管道的出气口正对所述管板的中心;和/或;所述进气管道的上端面与所述管板的下端面之间的间距为所述进气管道的直径的2~3倍。Preferably, the air outlet of the air inlet pipe is facing the center of the tube sheet; and/or; the distance between the upper end surface of the air inlet pipe and the lower end surface of the tube sheet is 2 to 3 times the diameter of the
优选地,所述过滤元件的下端面位于所述壳体的进气口的上方;或;所述过滤元件的数目为多个,且多个所述过滤元件均布在所述进气管道的四周。Preferably, the lower end surface of the filter element is located above the air inlet of the housing; or; the number of the filter elements is multiple, and a plurality of the filter elements are evenly distributed on the inlet pipe around.
优选地,所述过滤元件的下端面与所述壳体的进气口之间的距离为500~1000mm。Preferably, the distance between the lower end surface of the filter element and the air inlet of the housing is 500-1000mm.
本实用新型的除尘过滤装置可以实现以下至少一种有益效果:The dust removal filter device of the present utility model can realize at least one of the following beneficial effects:
1、本实用新型的除尘过滤装置通过巧妙布置进气管道,使待滤气体从上到下地通过过滤元件,由于待滤气体在过滤元件上的流通方向与粉尘重力沉降方向相同,因此待滤气体中密度或者粒度较大的颗粒不需要经过过滤元件而直接沉降在壳体的底部,另外,待滤气体中密度或者粒径较小的颗粒被截留在过滤元件表面形成滤饼,从而实现待滤气体的气固分离,这样设置可以有效降低过滤元件的负荷,从而降低过滤元件的维护成本;1. The dust removal and filtering device of the present utility model arranges the intake pipe cleverly so that the gas to be filtered passes through the filter element from top to bottom. The particles with medium density or large particle size do not need to pass through the filter element and directly settle at the bottom of the housing. In addition, the particles with medium density or small particle size in the gas to be filtered are trapped on the surface of the filter element to form a filter cake, thereby realizing the Gas-solid separation of gas, this setting can effectively reduce the load on the filter element, thereby reducing the maintenance cost of the filter element;
2、本实用新型的除尘过滤装置需要对过滤元件进行反冲洗时,通过反吹结构向过滤元件喷射反吹空气,由于反吹结构的出气方向朝向管板通孔且过滤元件设置在管板的通孔下方,因此反吹空气的喷射方向与待滤气体的流通方向一致,从而加速了滤饼的沉降,还可以有效避免待滤气体与反吹空气流通方向不一致打散过滤元件表面的滤饼,进一步有效避免了二次扬尘的现象;2. When the dust removal and filtering device of the present invention needs to backwash the filter element, the blowback air is sprayed to the filter element through the backflush structure, because the air outlet direction of the backflush structure is toward the through hole of the tube plate and the filter element is arranged on the tube plate. Below the through hole, so the injection direction of the blowback air is consistent with the flow direction of the gas to be filtered, thereby accelerating the settlement of the filter cake, and can effectively avoid the inconsistency of the flow direction of the gas to be filtered and the blowback air to break up the filter cake on the surface of the filter element , to further effectively avoid the phenomenon of secondary dust;
3、本实用新型的除尘过滤装置中反吹结构中的子管道对应设有一个过滤元件或者多个过滤元件,一个子管道及其对应的过滤元件为一个分区,即一个分区中可以包括一个或者多个过滤元件,且需要反吹时,可以仅对一个分区进行反吹,也可以对多个分区进行反吹,这样设置可以有效提升本实用新型的除尘过滤装置的应用灵活性;3. The sub-pipelines in the backflushing structure of the dust removal filter device of the present utility model are correspondingly provided with one filter element or multiple filter elements, and one sub-pipeline and its corresponding filter elements are a partition, that is, a partition may include one or more Multiple filter elements, and when back-blowing is required, only one partition can be back-blown, and multiple partitions can be back-blown, so that the setting can effectively improve the application flexibility of the dust removal filter device of the present utility model;
4、本实用新型的除尘过滤装置中过滤元件的上端部设有防磨损套管,由于进气管道的出气口处的待滤气体流速大且粉尘浓度高,因此过滤元件靠近进气管道的上端部极易受损,而通过设置一防磨损套管可以有效避免待滤气体对过滤元件的磨损,从而有效延长过滤元件的使用寿命;4. The upper end of the filter element in the dust removal filter device of the present utility model is provided with an anti-wear sleeve. Since the gas to be filtered at the air outlet of the air inlet pipe has a large flow rate and a high dust concentration, the filter element is close to the upper end of the air inlet pipe. The part is extremely easy to be damaged, and by setting an anti-wear sleeve, it can effectively avoid the wear of the filter element by the gas to be filtered, thereby effectively prolonging the service life of the filter element;
5、本实用新型的除尘过滤装置中防磨损套管的高度不小于进气管道的上端面与管板的下端面之间的距离,其内径大于过滤元件的外径,且防磨损套管通过焊接或者法兰连接固定在管板上,这些设置均可以有效提升防磨损套管的安装稳固性,进一步提高其对过滤元件的保护作用。5. The height of the wear-resistant casing in the dust removal and filtering device of the present invention is not less than the distance between the upper end surface of the intake pipe and the lower end surface of the tube plate, and its inner diameter is larger than the outer diameter of the filter element, and the wear-resistant sleeve passes through Welding or flange connection is fixed on the tube plate. These settings can effectively improve the installation stability of the anti-wear sleeve and further improve its protection effect on the filter element.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细说明:Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail:
图1是本实用新型的过滤除尘装置的一种具体实施例的结构示意图。Fig. 1 is a schematic structural view of a specific embodiment of the filter and dust removal device of the present invention.
附图标号说明:Explanation of reference numbers:
壳体10,进气口11,出气口12;管板20;过滤元件30;进气管道40;反吹结构50,总管道51,子管道52,阀门53;防磨损套管60;连接件70;第一方向A,第二方向B,第三方向C。Shell 10, air inlet 11, air outlet 12; tube plate 20; filter element 30; air inlet pipe 40; blowback structure 50, main pipe 51, sub-pipe 52, valve 53; wear-resistant sleeve 60; connectors 70; the first direction A, the second direction B, and the third direction C.
具体实施方式detailed description
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
实施例一Embodiment one
实施例一公开了一种除尘过滤装置,包括:壳体,壳体上设有进气口和出气口,进气口设置在壳体的下端部,出气口设置在壳体的上端部;管板,管板上设有至少一个通孔,管板设置在所述壳体内部,且位于壳体的进气口和出气口之间;至少一个过滤元件,过滤元件设置在壳体内部且位于管板的通孔的下方,其上端部固定在管板上;进气管道,进气管道穿过壳体的进气口延伸至壳体内,进气管道的出气口位于管板的下方;反吹结构,反吹结构设置在管板的上方,反吹结构的出气方向朝向管板的通孔。Embodiment 1 discloses a dust removal and filtering device, comprising: a casing, an air inlet and an air outlet are arranged on the casing, the air inlet is arranged at the lower end of the casing, and the air outlet is arranged at the upper end of the casing; A plate, the tube plate is provided with at least one through hole, the tube plate is arranged inside the shell, and is located between the air inlet and the air outlet of the shell; at least one filter element, the filter element is arranged inside the shell and is located Below the through hole of the tube sheet, its upper end is fixed on the tube sheet; the air intake pipe extends through the air inlet of the shell to the inside of the shell, and the air outlet of the air intake pipe is located below the tube plate; The blowing structure and the back blowing structure are arranged above the tube sheet, and the air outlet direction of the back blowing structure faces the through hole of the tube sheet.
本实用新型的除尘过滤装置通过巧妙布置进气管道,使待滤气体从上到下地通过过滤元件,由于待滤气体在过滤元件上的流通方向与粉尘重力沉降方向相同,因此待滤气体中密度或者粒度较大的颗粒不需要经过过滤元件而直接沉降在壳体的底部;另外,待滤气体中密度或者粒径较小的颗粒被截留在过滤元件表面形成滤饼,从而实现待滤气体的气固分离,这样设置可以有效降低过滤元件的负荷,从而避免过滤元件的维护成本。The dust removal and filtering device of the utility model arranges the intake pipe skillfully so that the gas to be filtered passes through the filter element from top to bottom. Or particles with a larger particle size do not need to pass through the filter element and directly settle at the bottom of the housing; in addition, particles with a smaller density or particle size in the gas to be filtered are trapped on the surface of the filter element to form a filter cake, thereby realizing the filtration of the gas to be filtered. Gas-solid separation, this setting can effectively reduce the load on the filter element, thereby avoiding the maintenance cost of the filter element.
本实用新型的除尘过滤装置需要对过滤元件进行反冲洗时,通过反吹结构向过滤元件喷射反吹空气,由于反吹结构的出气方向朝向管板通孔且过滤元件设置在管板的通孔下方,因此反吹空气的喷射方向与待滤气体的流通方向一致,从而加速了滤饼的沉降,还可以有效避免待滤气体与反吹空气流通方向不一致打散过滤元件表面的滤饼,进而有效避免了二次扬尘的现象When the dust removal filter device of the present invention needs to backwash the filter element, the blowback air is sprayed to the filter element through the blowback structure, because the air outlet direction of the blowback structure is towards the through hole of the tube plate and the filter element is arranged in the through hole of the tube plate Therefore, the injection direction of the back-blowing air is consistent with the flow direction of the gas to be filtered, thereby accelerating the settlement of the filter cake, and can effectively avoid the inconsistency of the flow direction of the gas to be filtered and the back-blowing air to break up the filter cake on the surface of the filter element, thereby Effectively avoid the phenomenon of secondary dust
实施例二Embodiment two
相比于实施例一,实施例二的改进之处在于,实施例二中公开的除尘过滤装置中的反吹结构包括一个总管道和多个子管道,子管道固定在总管道上且与总管道连通,每个子管道上设有一个喷吹口,子管道的喷吹口朝向管板上的通孔,且每个子管道上均设有一个阀门。具体的,每个子管道的喷吹口下方对应设有一个过滤元件。Compared with embodiment one, the improvement of embodiment two is that the blowback structure in the dust removal and filtering device disclosed in embodiment two includes a main pipeline and a plurality of sub-pipes, and the sub-pipes are fixed on the main pipeline and connected with the main pipeline. Each sub-pipe is provided with an injection port, the injection port of the sub-pipe faces the through hole on the tube plate, and each sub-pipe is provided with a valve. Specifically, a filter element is correspondingly provided below the blowing port of each sub-pipe.
本实用新型的除尘过滤装置中反吹结构中的子管道对应设有一个过滤元件,一个子管道及其对应的过滤元件为一个分区,且需要反吹时,可以仅对一个分区进行反吹,也可以对多个分区进行反吹,这样设置可以有效提升本实用新型的除尘过滤装置的应用灵活性。The sub-pipe in the back-blowing structure of the dust removal filter device of the present utility model is correspondingly provided with a filter element, and a sub-pipe and its corresponding filter element are a partition, and when back-blowing is required, only one partition can be back-blown, It is also possible to perform back blowing on multiple partitions, which can effectively improve the application flexibility of the dust removal filter device of the present utility model.
当然,在其他实施例中,反吹结构中可以仅包括一子管道,每个子管道上可以设有多个喷吹口,且每个喷吹口下方还可以对应设置多个过滤元件。Certainly, in other embodiments, the backflushing structure may only include one sub-pipe, and each sub-pipe may be provided with a plurality of blowing ports, and a plurality of filter elements may be correspondingly arranged under each blowing port.
实施例三Embodiment Three
相比于实施例一,实施例三的改进之处在于,实施例三公开的除尘过滤装置还包括:多个防磨损套管,防磨损套管套设在过滤元件上,且位于过滤元件的上端部。Compared with the first embodiment, the improvement of the third embodiment is that the dust removal and filtering device disclosed in the third embodiment also includes: a plurality of wear-resistant sleeves, the wear-resistant sleeves are set on the filter element, and are located on the filter element upper end.
具体的,防磨损套管的高度等于进气管道的上端面与管板的下端面之间的距离;防磨损套管的内径比过滤元件的外径大2~5mm;防磨损套管通过法兰连接固定在管板上,这样设置可以有效提升防磨损套管的安装稳固性,进一步提高其对过滤元件的保护作用。Specifically, the height of the anti-wear sleeve is equal to the distance between the upper end surface of the intake pipe and the lower end surface of the tube sheet; the inner diameter of the anti-wear sleeve is 2 to 5 mm larger than the outer diameter of the filter element; The blue connection is fixed on the tube plate, which can effectively improve the installation stability of the anti-wear sleeve and further improve its protection effect on the filter element.
由于进气管道的出气口处的待滤气体流速大且粉尘浓度高,因此过滤元件靠近进气管道的上端部极易受损,而通过设置一防磨损套管可以有效避免过滤元件的受损,从而延长其使用寿命。Due to the high flow rate and high dust concentration of the gas to be filtered at the air outlet of the intake pipe, the upper end of the filter element near the intake pipe is easily damaged, and the damage to the filter element can be effectively avoided by setting an anti-wear sleeve , thereby prolonging its service life.
当然,在其他实施例中,防磨损套管的高度还可以大于进气管道的上端面与管板的下端面之间的距离;防磨损套管还可以通过焊接固定在管板上。Of course, in other embodiments, the height of the anti-wear sleeve can also be greater than the distance between the upper end surface of the intake pipe and the lower end surface of the tube sheet; the anti-wear sleeve can also be fixed on the tube sheet by welding.
实施例四Embodiment Four
相比于实施例一,实施例四的改进之处在于,实施例四中公开的除尘过滤装置中进气管道的上端部通过一连接件固定在管板上,此处的连接件可以为拉杆。这样设置可以使进气管道的安装更为稳固,从而提高了装置整体的结构稳定性。Compared with Embodiment 1, the improvement of Embodiment 4 is that the upper end of the air intake pipe in the dust removal and filtering device disclosed in Embodiment 4 is fixed on the tube sheet through a connecting piece, where the connecting piece can be a tie rod . Such setting can make the installation of the air intake pipe more stable, thereby improving the overall structural stability of the device.
具体的,进气管道的出气口正对管板的中心,这样设置可以使进气管道中的待滤气体更为均匀地通过过滤元件;进气管道的上端面与管板的下端面之间的间距为进气管道的直径的2~3倍。Concretely, the air outlet of the air inlet pipe is facing the center of the tube sheet, so that the gas to be filtered in the air inlet pipe can pass through the filter element more evenly; The spacing is 2 to 3 times the diameter of the intake pipe.
具体的,过滤元件的下端面位于壳体的进气口的上方,且过滤元件的下端面与壳体的进气口之间的距离为500~1000mm,过滤元件的数目为多个,多个过滤元件均布在进气管道的四周。Specifically, the lower end surface of the filter element is located above the air inlet of the housing, and the distance between the lower end surface of the filter element and the air inlet of the housing is 500-1000mm, and the number of filter elements is multiple, and the number of multiple Filter elements are evenly distributed around the intake pipe.
当然在其他实施例中,进气管道与管板之间的连接件可以为刚性连接件,比如拉杆等,或者柔性连接件,比如拉绳等;进气管道的出气口不一定正对管板的中心;进气管道与管板之间的距离以及过滤元件与壳体的进气口之间的距离均可以根据实际工程进行调整;过滤元件在进气管道周围还可以按照需要非均匀地分布。Of course, in other embodiments, the connection between the intake pipe and the tube sheet can be a rigid connection, such as a tie rod, or a flexible connection, such as a pull rope, etc.; the air outlet of the intake pipe does not necessarily face the tube sheet center; the distance between the air inlet pipe and the tube plate and the distance between the filter element and the air inlet of the shell can be adjusted according to the actual project; the filter element can also be distributed non-uniformly around the air inlet pipe as required .
实施例五Embodiment five
如图1所示,实施例五是本实用新型的除尘过滤装置的一种较为优选地实施例,包括:壳体10,壳体10上设有进气口11和出气口12,进气口11设置在壳体10的下端部,出气口12设置在壳体10的上端部;管板20,管板20上设有多个通孔,管板20设置在壳体10内部,且位于壳体10的进气口11和出气口12之间;多个过滤元件30,过滤元件30设置在壳体10内部且位于管板20的通孔的下方,其上端部固定在管板20上;进气管道40,进气管道40穿过壳体10的进气口11延伸至壳体10内,进气管道40的出气口12位于管板20的下方;反吹结构50,反吹结构50设置在管板20的上方,反吹结构50的出气方向朝向管板的通孔。As shown in Figure 1, the fifth embodiment is a more preferred embodiment of the dust removal and filtering device of the present utility model, including: a housing 10, which is provided with an air inlet 11 and an air outlet 12, and the air inlet 11 is set at the lower end of the shell 10, and the air outlet 12 is set at the upper end of the shell 10; the tube plate 20, the tube plate 20 is provided with a plurality of through holes, the tube plate 20 is set inside the shell 10, and is located in the shell Between the air inlet 11 and the air outlet 12 of the body 10; a plurality of filter elements 30, the filter elements 30 are arranged inside the housing 10 and below the through holes of the tube sheet 20, and their upper ends are fixed on the tube sheet 20; The air intake duct 40, the air intake duct 40 extends into the housing 10 through the air inlet 11 of the housing 10, the air outlet 12 of the air intake duct 40 is located below the tube sheet 20; the back blowing structure 50, the back blowing structure 50 It is arranged above the tube plate 20, and the air outlet direction of the back blowing structure 50 faces the through hole of the tube plate.
具体的,反吹结构50包括一个总管道51和多个子管道52,子管道52固定在总管道51上且与总管道51连通,子管道52的出气口朝向管板20上的通孔,且每个子管道52上均设有一个阀门53,且一个子管道52的出气口下方对应设有一个过滤元件30。Specifically, the blowback structure 50 includes a main pipeline 51 and a plurality of sub-pipes 52, the sub-pipes 52 are fixed on the main pipeline 51 and communicate with the main pipeline 51, the gas outlets of the sub-pipes 52 face the through holes on the tube sheet 20, and Each sub-pipe 52 is provided with a valve 53 , and a filter element 30 is correspondingly provided under the air outlet of one sub-pipe 52 .
具体的,除尘过滤装置还包括多个防磨损套管60,防磨损套管60套设在过滤元件30上,且位于过滤元件30的上端部,且在本实施例中,每个过滤元件30上均设有一个防磨损套管60。Specifically, the dust filter device also includes a plurality of wear-resistant sleeves 60, which are sleeved on the filter element 30 and located at the upper end of the filter element 30, and in this embodiment, each filter element 30 An anti-wear sleeve 60 is provided on each.
具体的,防磨损套管60的高度等于进气管道40的上端面与管板20的下端面之间的距离;防磨损套管60的内径比过滤元件30的外径大2~5mm;防磨损套管60通过焊接固定在管板20上。Specifically, the height of the anti-wear sleeve 60 is equal to the distance between the upper end surface of the intake pipe 40 and the lower end surface of the tube plate 20; the inner diameter of the anti-wear sleeve 60 is 2-5mm larger than the outer diameter of the filter element 30; The wear sleeve 60 is fastened to the tube sheet 20 by welding.
具体的,进气管道40的上端部通过一连接件70固定在管板20上,且进气管道40的出气口正对管板20的中心,进气管道40的上端面与管板20的下端面之间的间距为进气管道40的直径的2~3倍。Specifically, the upper end of the intake pipe 40 is fixed on the tube sheet 20 through a connecting piece 70, and the gas outlet of the intake pipe 40 faces the center of the tube sheet 20. The distance between the lower end surfaces is 2 to 3 times the diameter of the intake pipe 40 .
具体的,过滤元件30的下端面位于壳体10的进气口11的上方,具体的,过滤元件30的下端面与壳体10的进气口之间的距离为500~1000mm,且多个过滤元件30均布在进气管道40的四周。Specifically, the lower end surface of the filter element 30 is located above the air inlet 11 of the housing 10, specifically, the distance between the lower end surface of the filter element 30 and the air inlet of the housing 10 is 500-1000mm, and a plurality of The filter elements 30 are evenly distributed around the intake pipe 40 .
以下是本实用新型的除尘过滤方法的具体实施例。The following are specific embodiments of the dust removal and filtration method of the present utility model.
本实用新型还公开了一种除尘过滤方法,其应用于上述任一实施例中的除尘过滤装置,包括步骤:The utility model also discloses a dust removal and filtration method, which is applied to the dust removal and filtration device in any of the above-mentioned embodiments, including steps:
S10:使待滤气体从上到下通过过滤元件;S10: making the gas to be filtered pass through the filter element from top to bottom;
S20:过滤元件过滤待滤气体,得到洁净气体,并在过滤元件的表面形成滤饼;S20: the filter element filters the gas to be filtered to obtain clean gas, and forms a filter cake on the surface of the filter element;
S30:排出洁净气体;S30: discharge clean gas;
S40:向过滤元件喷射反吹气体,且反吹气体的喷射方向为从上到下,反吹气体吹落过滤元件表面的滤饼。S40: Injecting back-blowing gas to the filter element, and the injection direction of the back-blowing gas is from top to bottom, and the back-blowing gas blows off the filter cake on the surface of the filter element.
本实用新型的除尘过滤方法步骤简单,通过使待滤气体从上到下地通过过滤元件,从而有效降低了过滤元件的负荷,再通过使反吹气体从上到下的吹过滤元件,从而避免了待滤气体与反吹气体流通方向相反造成滤饼被吹散,进一步避免了二次扬尘现象The dust removal and filtration method of the utility model has simple steps. By making the gas to be filtered pass through the filter element from top to bottom, the load on the filter element is effectively reduced, and then the blowback gas is blown from the top to the bottom of the filter element, thereby avoiding The flow direction of the gas to be filtered is opposite to that of the blowback gas, causing the filter cake to be blown away, further avoiding the secondary dust phenomenon
示例性的,如图1所示,本实用新型的除尘过滤装置的实施例五的具体应用情况如下:Exemplary, as shown in Figure 1, the specific application of the fifth embodiment of the dust removal and filtering device of the present invention is as follows:
待滤气体沿着第一方向A从进气管道40进入到壳体10内,由于进气管道40的出气口位于管板20下方,在管板20的阻挡下,待滤气体从上到下地通过过滤元件30,由于待滤气体在过滤元件上的流通方向与粉尘重力沉降方向相同,因此待滤气体中密度或者粒度较大的颗粒不需要经过过滤元件30而直接沉降在壳体10的底部;另外,待滤气体中密度或者粒径较小的颗粒被截留在过滤元件30的表面形成滤饼,从而实现待滤气体的气固分离,得到的洁净气体沿着第二方向B从壳体10的出气口12排出,这样可以有效降低过滤元件30的负荷,从而避免过滤元件30的维护成本。The gas to be filtered enters the casing 10 from the intake pipe 40 along the first direction A. Since the gas outlet of the intake pipe 40 is located below the tube sheet 20, under the obstruction of the tube sheet 20, the gas to be filtered flows from top to bottom. Through the filter element 30, since the flow direction of the gas to be filtered on the filter element is the same as that of the dust gravity settling direction, the particles with larger density or particle size in the gas to be filtered do not need to pass through the filter element 30 and directly settle at the bottom of the housing 10 In addition, the particles with smaller density or particle size in the gas to be filtered are trapped on the surface of the filter element 30 to form a filter cake, thereby realizing the gas-solid separation of the gas to be filtered, and the obtained clean gas flows from the housing along the second direction B The air outlet 12 of 10 is discharged, which can effectively reduce the load of the filter element 30, thereby avoiding the maintenance cost of the filter element 30.
需要对过滤元件30进行反冲洗时,反吹气体沿着第三方向进入到反吹结构50的主管道51中,由于子管道52的出气口朝向管板20上的通孔且过滤元件30设置在管板20的通孔下方,因此反吹空气反吹过滤元件30的方向与待滤气体通过过滤元件30的流通方向一致,这不仅可以加速滤饼的沉降,还可以有效避免待滤气体与反吹空气流通方向不一致打散过滤元件30表面的滤饼,从而有效避免了二次扬尘的现象。When the filter element 30 needs to be backwashed, the backflush gas enters the main pipe 51 of the backflush structure 50 along the third direction, because the gas outlet of the sub-pipe 52 faces the through hole on the tube sheet 20 and the filter element 30 is set Below the through hole of the tube sheet 20, the direction of the blowback air blowback filter element 30 is consistent with the flow direction of the filtered gas through the filter element 30, which can not only accelerate the settling of the filter cake, but also effectively prevent the filter gas from being The flow direction of the back-blowing air is inconsistent to disperse the filter cake on the surface of the filter element 30, thereby effectively avoiding the phenomenon of secondary dust raising.
并且,在本实施例中的除尘过滤装置在反吹过程中可以仅打开一个子管道52上的阀门53,然后对其对应的过滤元件30进行反吹,也可以同时打开两个或者两个以上的子管道52上的阀门53,然后对其对应的过滤元件30进行反吹。Moreover, the dust removal and filtering device in this embodiment can only open the valve 53 on one sub-pipe 52 during the back blowing process, and then perform back blowing on its corresponding filter element 30, or open two or more than two valves at the same time. The valve 53 on the sub-pipeline 52 of the valve 53 is then back-flushed to its corresponding filter element 30 .
本实用新型的除尘过滤装置结构简单合理,可以有效降低过滤元件的负荷,进一步降低了对过滤元件进行反吹的频率,减少了反吹过程中的耗气量,并且在反吹过程中有效避免了二次扬尘的问题,降低了过滤元件的压差,从而有效保证了除尘过滤装置的再生效果,提高了除尘效率,降低了除尘成本。The structure of the dust removal and filtering device of the utility model is simple and reasonable, which can effectively reduce the load of the filter element, further reduce the frequency of back blowing to the filter element, reduce the air consumption in the back blowing process, and effectively avoid the The problem of secondary dust raising reduces the pressure difference of the filter element, thereby effectively ensuring the regeneration effect of the dust removal filter device, improving the dust removal efficiency, and reducing the dust removal cost.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made, these improvements and Retouching should also be regarded as the scope of protection of the present utility model.
Claims (9)
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