CN205409537U - Gorgon fruit peel machine in grades - Google Patents
Gorgon fruit peel machine in grades Download PDFInfo
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- CN205409537U CN205409537U CN201521023841.0U CN201521023841U CN205409537U CN 205409537 U CN205409537 U CN 205409537U CN 201521023841 U CN201521023841 U CN 201521023841U CN 205409537 U CN205409537 U CN 205409537U
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Abstract
一种不分级芡实脱壳机,它包括外壳、转动轴、支承架、轴承座及破壳盘,转动轴通过支承架和轴承座安装在外壳内,破壳盘安装在转动轴上,其特殊之处是,所述的破壳盘的外侧表面为上部小、下部大的圆锥形,在破壳盘的圆锥形表面上有环形切屑刀,在外壳内有与破壳盘相配的圆筒形固定环,环形切屑刀与圆筒形固定环构成芡实加工的倒锥形工作面;优点在于,芡实脱壳不用分级,较大的芡实在破壳盘的上部脱壳,较小的芡实在破壳盘的下部脱壳,不同大小的芡实都可在破壳盘的圆锥形斜面的不同位置开壳,实现了芡实混脱,节省了大量的分级设备,大幅度降低了设备投资,同时,也降低了运行成本,提高了生产效率,还减小了对芡实仁的损伤,提高了成品质量。
A non-graded gorgon shelling machine, which includes a casing, a rotating shaft, a support frame, a bearing seat and a shell breaking disk. The rotating shaft is installed in the casing through the supporting frame and the bearing seat, and the shell breaking disk is installed on the rotating shaft. The difference is that the outer surface of the shell breaking disk is conical with a small upper part and a large lower part, and there is an annular cutting knife on the conical surface of the shell breaking disk, and there is a cylindrical shape matching the shell breaking disk inside the shell. The fixed ring, the annular chip knife and the cylindrical fixed ring constitute the inverted conical working surface of the Gorgon fruit processing; the advantage is that the Gorgon fruit does not need to be graded for shelling, and the larger Gorgon is dehulled at the upper part of the shell breaking plate, and the smaller Gorgon is broken. The lower part of the shell plate is shelled, and the shells of different sizes can be opened at different positions on the conical slope of the shell plate, which realizes the mixed shelling of the shells, saves a lot of grading equipment, and greatly reduces equipment investment. At the same time, it also The operation cost is reduced, the production efficiency is improved, the damage to the Gorgon seed is also reduced, and the quality of the finished product is improved.
Description
技术领域technical field
本实用新型属于一种坚果脱壳装置,特别涉及一种不分级芡实脱壳机。The utility model belongs to a nut shelling device, in particular to a non-grading gorgon shelling machine.
背景技术Background technique
芡实是一种水生草本植物的种仁,其形状近似于圆形,可以作为中药入药,也可以作为营养保健食品。芡实性味甘涩平,补中益气,具有固肾涩精,补脾止泄的功效。同时,芡实还含有大量对人体有益的成分,如蛋白质、脂肪、碳水化合物、粗纤维、钙、磷、铁、核黄素、尼克酸、抗坏血酸、胡萝卜素等营养物质,是一种强身健体的进补佳品,具有较高的营养保健和经济价值。在芡实种仁的外面还有一层厚度约1.5~2毫米的内种皮,该内种皮不仅皮厚,而且硬度高、韧性好,且内种皮与种仁之间的间隙很小。因而,芡实脱壳的难度非常大,目前,国内多采用手工的方式将芡实的内种皮破开。由于芡实的内种皮与种仁之间的间隙很小,所以,在加工时就非常容易将芡实种仁破碎,而芡实碎品比整仁的价格低百分之三十,从而降低了芡实的经济效益。而且,这种加工方式不仅生产效率非常低,劳动强度也很大,致使适种芡实的地区不能根据市场需求而大面积种植,无法满足国际、国内营养保健品市场对芡实日益增长的需求。Gorgon is the seed kernel of a kind of aquatic herbaceous plant. Its shape is approximately round. It can be used as traditional Chinese medicine or as a nutritional and health food. Gorgon fruit is sweet and astringent in nature, nourishes the middle and nourishes qi, and has the effects of strengthening the kidney and astringent essence, nourishing the spleen and stopping diarrhea. At the same time, Gorgon also contains a large number of beneficial ingredients to the human body, such as protein, fat, carbohydrates, crude fiber, calcium, phosphorus, iron, riboflavin, niacin, ascorbic acid, carotene and other nutrients. It is a good tonic product with high nutritional health and economic value. There is an inner seed coat with a thickness of about 1.5-2 mm outside the Gorgon seed kernel. The inner seed coat is not only thick, but also has high hardness and good toughness, and the gap between the inner seed coat and the kernel is very small. Therefore, it is very difficult to shell the Gorgon fruit. At present, the inner seed coat of the Gorgon fruit is mostly broken by hand in China. Because the gap between the inner seed coat and the kernel of Gorgon is very small, it is very easy to break the kernel of Gorgon during processing, and the price of the broken Gorgon kernel is 30% lower than that of the whole kernel, thus reducing the cost of Gorgon. economic benefits. Moreover, this processing method not only has very low production efficiency, but also has a high labor intensity. As a result, areas suitable for planting Gorgon can not be planted on a large scale according to market demand, and cannot meet the growing demand for Gorgon in the international and domestic nutritional and health product markets.
中国专利CN101564194B公开了一种“盘式芡实脱壳机”,它主要包括外桶、轴承座、转动轴、动盘、上盖、定盘、上料斗及溜子,轴承座通过内套安装在外桶中,动盘安装在转动轴上,上盖安装在外桶的上部,定盘安装在上盖的下部,上盖由内圈和外圈构成,上料斗安装在内圈上,芡实通过上料斗进入到定盘与动盘之间,溜子安装在外桶的下部,在动盘上表面的边缘处设置有环状或螺旋状开壳刀刃,在定盘的下表面上设置有与动盘开壳刀刃相配合的锥形斜面,它用定盘下表面上的锥形斜面及动盘上表面上的开壳刀刃构成芡实加工的工作面,在动盘开壳刀刃和定盘锥形斜面的共同作用下使芡实的内种皮破裂,实现芡实脱壳的目的。该专利虽然实现了芡实加工的机械化生产,但还需要对芡实进行分级处理方可进行脱壳。虽然动盘与定盘之间的间隙可以通过内圈和外圈来进行调整,但调整需针对每个级别芡实颗粒的大小来确定,也就是说每一次调整都只能加工一个级别的物料,而不能加工不分级的物料。如果混脱,间隙小时较大的芡实颗粒就破碎了,间隙大时较小的芡实颗粒就脱不开,因此,在脱壳前必须将芡实按大小分成6到8个级别,对于生产厂家来说就需要上很多分级设备,设备投资巨大,同时,也增大了运行成本,能源消耗、人力消耗及管理成本大幅上升,降低了生产效率。Chinese patent CN101564194B discloses a "disk type gorgon shelling machine", which mainly includes an outer barrel, a bearing seat, a rotating shaft, a moving plate, an upper cover, a fixed plate, an upper hopper and a slide, and the bearing seat is installed on the outer barrel through an inner sleeve. Among them, the moving plate is installed on the rotating shaft, the upper cover is installed on the upper part of the outer barrel, and the fixed plate is installed on the lower part of the upper cover. The upper cover is composed of an inner ring and an outer ring. The upper hopper is installed on the inner ring, and Gorgon enters through the upper hopper. Between the fixed plate and the moving plate, the slide is installed at the lower part of the outer barrel, and an annular or spiral shell opening blade is provided on the edge of the upper surface of the moving plate, and a shell opening blade is provided on the lower surface of the fixed plate to match the moving plate. Matching conical inclined surface, it uses the conical inclined surface on the lower surface of the fixed plate and the shell-opening blade on the upper surface of the moving plate to form the working surface of Gorgon fruit processing. The inner seed coat of Gorgon is broken to achieve the purpose of dehulling Gorgon. Although this patent realizes the mechanized production of Gorgon fruit processing, it still needs to carry out grading treatment on Gorgon fruit before shelling. Although the gap between the moving plate and the fixed plate can be adjusted through the inner ring and the outer ring, the adjustment needs to be determined according to the size of each grade of Gorgon seed particles, which means that each adjustment can only process one grade of material. It cannot process ungraded materials. If the gap is small, the larger Gorgon granules will be broken, and when the gap is large, the smaller Gorgon particles will not be separated. Therefore, before shelling, Gorgon must be divided into 6 to 8 grades according to size. For manufacturers In other words, a lot of grading equipment is needed, and the investment in equipment is huge. At the same time, it also increases the operating cost, energy consumption, manpower consumption and management costs have increased significantly, and the production efficiency has been reduced.
发明内容Contents of the invention
本实用新型的目的是解决现有芡实脱壳机只能对分级后的物料进行处理的问题,提供一种不分级芡实脱壳机。The purpose of the utility model is to solve the problem that the existing gorgon shelling machine can only process the classified materials, and provide a non-grading gorgon shelling machine.
本实用新型包括外壳、转动轴、支承架、轴承座及破壳盘,转动轴通过支承架和轴承座安装在外壳内,破壳盘安装在转动轴上,其特殊之处是,所述的破壳盘的外侧表面为上部小、下部大的圆锥形,在破壳盘的圆锥形表面上有环形切屑刀,在外壳内有与破壳盘相配的圆筒形固定环,环形切屑刀与圆筒形固定环构成芡实加工的倒锥形工作面,芡实的内种皮在破壳盘的环形切屑刀和圆筒形固定环的共同作用下破裂,实现芡实脱壳的目的。The utility model comprises a casing, a rotating shaft, a supporting frame, a bearing seat and a shell-breaking disk. The rotating shaft is installed in the casing through the supporting frame and the bearing seat, and the shell-breaking disk is installed on the rotating shaft. The special feature is that the The outer surface of the shell-breaking disk is conical with a small upper part and a large lower part. There is an annular chipping knife on the conical surface of the shell-breaking disk. There is a cylindrical fixing ring matching the shell-breaking disk inside the shell. The annular chipping knife and The cylindrical fixing ring constitutes the inverted cone-shaped working surface of the Gorgon fruit processing, and the inner seed coat of the Gorgon fruit is broken under the joint action of the circular chipping knife of the shell breaking plate and the cylindrical fixing ring, so as to realize the purpose of dehulling the Gorgon fruit.
所述的破壳盘的环形切屑刀的横截面为三角形,且三角形的上表面为平面,下表面为斜面,以利于芡实的破壳。The cross-section of the annular chipping knife of the shell breaking disc is triangular, and the upper surface of the triangle is a plane, and the lower surface is an inclined plane, so as to facilitate breaking the shell of Gorgon fruit.
在破壳盘的环形切屑刀上还有若干个破壳凹槽,以便于环形切屑刀更容易切入芡实外壳。There are also several shell breaking grooves on the annular chipping knife of the shell breaking plate, so that the annular chipping knife can cut into the Gorgon fruit shell more easily.
在圆筒形固定环上还有与破壳盘相对应的内螺纹,使芡实随着破壳盘的旋转向下运动,并越来越紧,有利于环形切屑刀的切入。On the cylindrical fixed ring, there is also an internal thread corresponding to the shell-breaking disk, so that the Gorgon seeds move downward with the rotation of the shell-breaking disk, and become tighter and tighter, which is beneficial to the cutting of the annular chip knife.
本实用新型的优点在于:The utility model has the advantages of:
1、本实用新型将破壳盘的外侧表面设置为上部小、下部大的圆锥形,使它与外侧的圆筒形固定环构成芡实加工的倒锥形工作面,形成了脱壳不用分级的条件,较大的芡实在破壳盘的上部脱壳,较小的芡实在破壳盘的下部脱壳,不同大小的芡实都可在破壳盘的圆锥形斜面的不同位置开壳,实现了芡实混脱,节省了大量的分级设备,大幅度降低了设备投资,同时,也降低了运行成本,提高了生产效率。1. In the utility model, the outer surface of the shell breaking disc is set in a conical shape with a small upper part and a larger lower part, so that it and the cylindrical fixing ring on the outer side form an inverted conical working surface for Gorgon fruit processing, forming a shelling without grading. conditions, the larger Gorgon is shelled on the upper part of the shell breaking plate, the smaller Gorgon is shelling on the lower part of the shell breaking plate, and the Gorgon seeds of different sizes can be shelled at different positions on the conical slope of the shell breaking plate, realizing Gorgon seed mixing saves a lot of grading equipment and greatly reduces equipment investment. At the same time, it also reduces operating costs and improves production efficiency.
2、在圆锥形表面上设置横截面为三角形的环形切屑刀,且在破壳盘的环形切屑刀上还有若干个破壳凹槽,使环形切屑刀更容易切入芡实外壳,利用环形切屑刀与圆筒形固定环的相互作用来破开芡实的外壳,既提高了芡实生产的开壳效率,又减小了对芡实仁的损伤,大大提高了芡实的成品质量,从而提高了芡实生产的经济效益,同时,提高了芡实内种皮的一次开壳率。2. An annular chipping knife with a triangular cross-section is set on the conical surface, and there are several shell breaking grooves on the annular chipping knife of the shell breaking plate, so that the annular chipping knife can cut into the Gorgon shell more easily. Interacting with the cylindrical fixed ring to break the shell of Gorgon, not only improves the efficiency of Gorgon production, but also reduces the damage to Gorgon kernel, greatly improves the quality of Gorgon finished products, thereby increasing the production efficiency of Gorgon. The economic benefit, meanwhile, improves the first shell opening rate of the inner seed coat of Gorgon fruit.
3、在圆筒形固定环上还有与破壳盘相对应的内螺纹,使芡实在随着破壳盘的旋转向下运动时越来越紧,有利于环形切屑刀的切入,并提高芡实的开壳率。3. On the cylindrical fixed ring, there is an internal thread corresponding to the shell-breaking plate, so that the gorgon becomes tighter and tighter as the shell-breaking plate rotates downward, which is conducive to the cutting of the circular chip knife and improves the Gorgon shell opening rate.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是图1的A部放大图;Fig. 2 is an enlarged view of part A of Fig. 1;
图3是本实用新型破壳盘的结构示意图;Fig. 3 is a schematic structural view of the utility model shell breaking disc;
图4是图3的俯视图;Fig. 4 is the top view of Fig. 3;
图5是图3的B部放大图。FIG. 5 is an enlarged view of part B of FIG. 3 .
具体实施方式detailed description
如附图所示,本实用新型包括外壳5、转动轴4、支承架6、轴承座7及破壳盘2,在外壳5的下部安装有出料斗8,将脱壳后的物料排出机外;在外壳5的上部安装有上料斗1,向外壳5中供料;转动轴4通过支承架6和轴承座7安装在外壳5内,破壳盘2安装在转动轴4上;在转动轴4的下部安装有皮带轮9,带动转动轴4旋转;所述的破壳盘2的外侧表面为上部小、下部大的圆锥形,在破壳盘2的圆锥形表面上有环形切屑刀11,所述的破壳盘2的环形切屑刀11的横截面为三角形,且三角形的上表面为平面,下表面为斜面,以利于芡实的破壳,环形切屑刀的刀刃为45°,使刀刃更锋利;在破壳盘2的环形切屑刀11上还有若干个破壳凹槽12,以便于环形切屑刀11更容易切入芡实外壳,破壳凹槽12为5.85°,环形切屑刀11为8°,破壳凹槽12和环形切屑刀11各为26个;在外壳5内有与破壳盘2相配的圆筒形固定环3,环形切屑刀11与圆筒形固定环3构成芡实加工的倒锥形工作面,芡实的内种皮在破壳盘2的环形切屑刀11和圆筒形固定环3的共同作用下破裂,实现芡实脱壳的目的;在圆筒形固定环3上还有与破壳盘2相对应的内螺纹10,使芡实随着破壳盘2的旋转向下运动,并越来越紧,有利于环形切屑刀11的切入。As shown in the drawings, the utility model includes a casing 5, a rotating shaft 4, a support frame 6, a bearing seat 7 and a shell breaking disk 2, and a discharge hopper 8 is installed on the lower part of the casing 5 to discharge the shelled materials out of the machine. ; Upper hopper 1 is installed on the top of shell 5, feeds in shell 5; Rotating shaft 4 is installed in the shell 5 by support frame 6 and bearing block 7, and broken shell dish 2 is installed on the rotating shaft 4; The bottom of 4 is equipped with a belt pulley 9, which drives the rotating shaft 4 to rotate; the outer surface of the shell breaking disc 2 is conical with a small upper part and a large lower part, and there is an annular chipping knife 11 on the conical surface of the shell breaking disc 2, The cross-section of the annular chipping knife 11 of the shell breaking disk 2 is a triangle, and the upper surface of the triangle is a plane, and the lower surface is an inclined plane, so as to facilitate the broken shell of Gorgon fruit. The blade of the annular chipping knife is 45°, which makes the blade more sharp; there are several shell-breaking grooves 12 on the annular chipping knife 11 of the shell-breaking disk 2, so that the annular chipping knife 11 can cut into the Gorgon fruit shell more easily, the shell-breaking groove 12 is 5.85°, and the circular chipping knife 11 is 8 °, there are 26 shell-breaking grooves 12 and annular chipping knives 11; a cylindrical fixing ring 3 matching the shell-breaking disk 2 is arranged in the shell 5, and the annular chipping knife 11 and the cylindrical fixing ring 3 constitute the Gorgon fruit processing The inner testa of Gorgon fruit is broken under the combined action of the annular chipping knife 11 of the breaking disc 2 and the cylindrical fixing ring 3, so as to realize the purpose of dehulling Gorgon fruit; on the cylindrical fixing ring 3 There is also an internal thread 10 corresponding to the shell breaking disk 2, so that the Gorgon fruit moves downward with the rotation of the shell breaking disk 2, and becomes tighter and tighter, which is conducive to the cutting of the annular chipping knife 11.
Claims (4)
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| CN201521023841.0U CN205409537U (en) | 2015-12-11 | 2015-12-11 | Gorgon fruit peel machine in grades |
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| CN201521023841.0U CN205409537U (en) | 2015-12-11 | 2015-12-11 | Gorgon fruit peel machine in grades |
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| CN205409537U true CN205409537U (en) | 2016-08-03 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105495629A (en) * | 2015-12-11 | 2016-04-20 | 锦州俏牌机械有限公司 | Un-graded gordon euryale seed huller |
| CN111436623A (en) * | 2020-05-09 | 2020-07-24 | 三峡大学 | Gorgon fruit cold method shell breaking machine and shell breaking method |
-
2015
- 2015-12-11 CN CN201521023841.0U patent/CN205409537U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105495629A (en) * | 2015-12-11 | 2016-04-20 | 锦州俏牌机械有限公司 | Un-graded gordon euryale seed huller |
| CN111436623A (en) * | 2020-05-09 | 2020-07-24 | 三峡大学 | Gorgon fruit cold method shell breaking machine and shell breaking method |
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Address after: 121116 No. 7 Qilihe Industrial Park, Jinzhou City, Liaoning Province Patentee after: Liaoning Beautiful Brand Machinery Co.,Ltd. Address before: 121116 No. 7 Qilihe Industrial Park, Jinzhou City, Liaoning Province Patentee before: Jinzhou Qiaopai Machinery Co.,Ltd. |
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Granted publication date: 20160803 |