CN205407440U - Rotor core and have its PMSM - Google Patents
Rotor core and have its PMSM Download PDFInfo
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- CN205407440U CN205407440U CN201620143800.3U CN201620143800U CN205407440U CN 205407440 U CN205407440 U CN 205407440U CN 201620143800 U CN201620143800 U CN 201620143800U CN 205407440 U CN205407440 U CN 205407440U
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Abstract
本实用新型提供了一种转子铁芯及具有其的永磁同步电机。转子铁芯,包括:铁芯本体,铁芯本体的外周壁上沿铁芯本体的轴向方向开设有凹槽,凹槽包括相连通的第一凹槽和第二凹槽,第一凹槽沿铁芯本体径向方向上的深度大于第二凹槽沿铁芯本体径向方向上的深度。第一凹槽处气隙最大,磁阻大,气隙磁密小,与定子齿槽作用力矩脉动减小,第一凹槽和第二凹槽的深度不同,通过第二凹槽过度,使得基波磁场增大而且更接近正弦,减小齿槽转矩,使得电机出力增大,谐波降低,降低电机电磁力及运行振动噪声。
The utility model provides a rotor iron core and a permanent magnet synchronous motor with the same. The rotor core includes: a core body, grooves are formed on the outer peripheral wall of the core body along the axial direction of the core body, the grooves include a first groove and a second groove connected to each other, the first groove The depth along the radial direction of the iron core body is greater than the depth of the second groove along the radial direction of the iron core body. The air gap at the first groove is the largest, the magnetic resistance is large, the magnetic density of the air gap is small, and the torque ripple of the stator cogging is reduced. The depth of the first groove and the second groove is different, and the transition through the second groove makes the The fundamental magnetic field increases and is closer to sine, reducing the cogging torque, increasing the output of the motor, reducing harmonics, reducing the electromagnetic force of the motor and operating vibration noise.
Description
技术领域 technical field
本实用新型涉及一种转子铁芯及具有其的永磁同步电机。 The utility model relates to a rotor iron core and a permanent magnet synchronous motor with the same.
背景技术 Background technique
现有技术中的一种电机,转子外圆开有V型凹槽及切边槽,且切边槽不对称。其转子由多段轴向相互错位的铁芯组成,使得齿槽转矩与绕组产生的转矩相位180°来降低转矩脉动。但电机工艺复杂,不便于量产,而且由此可带来电机性能的下降,电机成本增加。 In a motor in the prior art, the outer circumference of the rotor is provided with V-shaped grooves and trimming grooves, and the trimming grooves are asymmetrical. Its rotor is composed of multiple axially misaligned iron cores, so that the cogging torque and the torque generated by the winding are 180° out of phase to reduce torque ripple. However, the process of the motor is complex, which is not convenient for mass production, and this may lead to a decrease in the performance of the motor and an increase in the cost of the motor.
现有技术中的另一种电机,其内置V型凹槽的永磁电机定子、转子结构,可以减少损耗,降低转矩脉动,降低噪声,提高电机效率。但对于该电机,没有考虑9槽6极分数槽电机产生的3阶电磁力引起的振动噪声问题,而且该方法不合适于分布卷电机。 Another type of motor in the prior art has a permanent magnet motor stator and rotor structure with built-in V-shaped grooves, which can reduce loss, reduce torque ripple, reduce noise, and improve motor efficiency. But for this motor, the problem of vibration and noise caused by the third-order electromagnetic force generated by the 9-slot, 6-pole fractional-slot motor is not considered, and this method is not suitable for the distributed winding motor.
实用新型内容 Utility model content
本实用新型的主要目的在于提供一种能够降低振动噪声并提高工作性能的转子铁芯及具有其的永磁同步电机。 The main purpose of the utility model is to provide a rotor iron core capable of reducing vibration noise and improving working performance and a permanent magnet synchronous motor with the same.
为了实现上述目的,根据本实用新型的一个方面,提供了一种转子铁芯,包括:铁芯本体,铁芯本体的外周壁上沿铁芯本体的轴向方向开设有凹槽,凹槽包括相连通的第一凹槽和第二凹槽,第一凹槽沿铁芯本体径向方向上的深度大于第二凹槽沿铁芯本体径向方向上的深度。 In order to achieve the above object, according to one aspect of the utility model, a rotor core is provided, including: a core body, a groove is opened on the outer peripheral wall of the core body along the axial direction of the core body, and the groove includes The first groove and the second groove are connected, and the depth of the first groove along the radial direction of the iron core body is greater than the depth of the second groove along the radial direction of the iron core body.
进一步地,转子铁芯还包括:多个磁钢槽,开设于铁芯本体上,磁钢槽中设置有磁钢,设置有磁钢的每两个相邻的磁钢槽形成一个磁极区域,相邻两个磁极区域之间具有磁间区域,凹槽设置于磁间区域处。 Further, the rotor core also includes: a plurality of magnetic steel grooves, which are opened on the core body, and magnetic steel is provided in the magnetic steel grooves, and every two adjacent magnetic steel grooves provided with magnetic steel form a magnetic pole area, There is an intermagnetic area between two adjacent magnetic pole areas, and the groove is arranged at the intermagnetic area.
进一步地,磁间区域的中心与铁芯本体的中心连线为Q轴,凹槽以Q轴对称设置。 Further, the line connecting the center of the intermagnetic area and the center of the iron core body is the Q axis, and the grooves are arranged symmetrically about the Q axis.
进一步地,凹槽包括一个第一凹槽和两个第二凹槽,Q轴通过第一凹槽的中心,两个第二凹槽以Q轴为对称轴分别设置于第一凹槽的两端。 Further, the groove includes a first groove and two second grooves, the Q axis passes through the center of the first groove, and the two second grooves are respectively arranged on two sides of the first groove with the Q axis as a symmetrical axis. end.
进一步地,凹槽为多个,多个凹槽沿铁芯本体的周向间隔均匀设置,同一磁极区域中还包括两个分别位于不同凹槽中的第二凹槽和两个分别位于不同凹槽中的部分第一凹槽。 Further, there are a plurality of grooves, and the plurality of grooves are evenly spaced along the circumferential direction of the iron core body, and the same magnetic pole area also includes two second grooves respectively located in different grooves and two second grooves respectively located in different grooves. Part of the first groove in the groove.
进一步地,同一磁极区域中的两个第二凹槽的相邻的端部与铁芯本体的中心之间的连线的夹角为α,其中,0.33τ≤α≤0.66τ,τ为极距,τ=180°/p,p为电机极对数。 Further, the included angle between the adjacent ends of the two second grooves in the same magnetic pole region and the center of the iron core body is α, where 0.33τ≤α≤0.66τ, τ is the pole distance, τ=180°/p, p is the number of pole pairs of the motor.
进一步地,第二凹槽的深度为S1,其中,0.33δ≤S1≤0.66δ,δ为气隙长度。 Further, the depth of the second groove is S1, wherein, 0.33δ≤S1≤0.66δ, and δ is the length of the air gap.
进一步地,磁间区域的中心与铁芯本体的中心连线为Q轴,同一磁极区域中的两个第一凹槽的相背离的端部与铁芯本体的中心之间的连线的夹角为β,其中,0.66τ<β≤0.8τ,τ为极距,τ=180°/p,p为电机极对数。 Further, the connecting line between the center of the intermagnetic area and the center of the iron core body is the Q axis, and the clamping line between the opposite ends of the two first grooves in the same magnetic pole area and the center of the iron core body The angle is β, where 0.66τ<β≤0.8τ, τ is the pole pitch, τ=180°/p, and p is the number of pole pairs of the motor.
进一步地,一个磁极区域具有两个磁钢槽,每个磁钢槽具有与同一磁极区域中的另一个磁钢槽相邻的第一磁钢槽端部以及还具有与另一个磁极区域相邻的第二磁钢槽端部,第二磁钢槽端部处设置有与磁钢槽相连通的隔磁桥孔,同一磁极区域中的两个隔磁桥孔的相向的内端面之间的夹角为μ,其中,μ≥0.8τ。 Further, one magnetic pole area has two magnetic steel slots, each magnetic steel slot has a first magnetic steel slot end adjacent to another magnetic steel slot in the same magnetic pole area and a first magnetic steel slot end adjacent to another magnetic pole area. The end of the second magnetic steel slot, the second magnetic steel slot end is provided with a magnetic isolation bridge hole connected with the magnetic steel slot, and the angle between the opposite inner end faces of the two magnetic isolation bridge holes in the same magnetic pole area is μ, where μ≥0.8τ.
进一步地,第一凹槽的径向方向上的深度为S2,其中,0.66δ≤S2≤δ,δ为气隙长度。 Further, the radial depth of the first groove is S2, wherein, 0.66δ≤S2≤δ, δ is the length of the air gap.
进一步地,同一磁极区域中的两个第一磁钢槽端部之间还设置有与两个磁钢槽相连通的连接部,连接部具有朝向铁芯本体的外边缘突起的弧形段。 Further, a connecting portion communicating with the two first magnetic steel slots is also provided between the ends of the two first magnetic steel slots in the same magnetic pole region, and the connecting portion has an arc section protruding toward the outer edge of the iron core body.
进一步地,磁钢槽具有相对设置的第一磁钢槽壁和第二磁钢槽壁,位于第一磁钢槽端部处的第一磁钢槽壁朝向第二磁钢槽壁的方向弯折延伸以形成第一止挡部;位于第二磁钢槽端部处的第二磁钢槽壁朝向第一磁钢槽壁的方向弯折延伸以形成第二止挡部。 Further, the magnetic steel groove has a first magnetic steel groove wall and a second magnetic steel groove wall arranged oppositely, and the first magnetic steel groove wall at the end of the first magnetic steel groove is bent towards the direction of the second magnetic steel groove wall The second magnetic steel slot wall located at the end of the second magnetic steel slot is bent and extended toward the direction of the first magnetic steel slot wall to form the second stop portion.
进一步地,同一磁极区域中的多个磁钢槽形成沿铁芯本体的径向方向间隔距离逐渐增大的V形,V形的夹角为θ,其中,90°≤θ≤150°。 Further, the plurality of magnetic steel grooves in the same magnetic pole region form a V shape with gradually increasing spacing along the radial direction of the iron core body, and the included angle of the V shape is θ, wherein 90°≤θ≤150°.
进一步地,第一凹槽和第二凹槽的槽底壁呈圆弧形并与铁芯本体同心设置。 Further, the groove bottom walls of the first groove and the second groove are arc-shaped and arranged concentrically with the iron core body.
根据本实用新型的另一方面,还提供了一种永磁同步电机,包括转子铁芯,转子铁芯为上述的转子铁芯。 According to another aspect of the present utility model, there is also provided a permanent magnet synchronous motor, which includes a rotor core, and the rotor core is the above-mentioned rotor core.
进一步地,永磁同步电机还包括定子铁芯,定子铁芯设置有绕组线圈和转子轴孔,转子铁芯可转动地设置于定子铁芯的内环中。 Further, the permanent magnet synchronous motor further includes a stator core, the stator core is provided with a winding coil and a rotor shaft hole, and the rotor core is rotatably disposed in the inner ring of the stator core.
应用本实用新型的技术方案,转子铁芯具有沿铁芯本体的径向方向上深度不同的第一凹槽和第二凹槽。第一凹槽处气隙最大,磁阻大,气隙磁密小,与定子齿槽作用力矩脉动减小,第一凹槽和第二凹槽的深度不同,通过第二凹槽过度,使得基波磁场增大而且更接近正弦,减小齿槽转矩,使得电机出力增大,谐波降低,降低电机电磁力及运行振动噪声。 Applying the technical solution of the utility model, the rotor core has a first groove and a second groove with different depths along the radial direction of the core body. The air gap at the first groove is the largest, the magnetic resistance is large, the magnetic density of the air gap is small, and the torque ripple of the stator cogging is reduced. The depth of the first groove and the second groove is different, and the transition through the second groove makes the The fundamental magnetic field increases and is closer to sinusoidal, reducing the cogging torque, increasing the output of the motor, reducing harmonics, reducing the electromagnetic force of the motor and operating vibration noise.
附图说明 Description of drawings
构成本申请的一部分的说明书附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中: The accompanying drawings constituting a part of this application are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute improper limitations to the utility model. In the attached picture:
图1示出了根据本实用新型的转子铁芯的结构示意图; Fig. 1 shows a schematic structural view of a rotor core according to the present invention;
图2示出了图1的A处放大图; Fig. 2 shows the enlarged view of place A of Fig. 1;
图3示出了根据本实用新型的转子铁芯的一个磁极区域的部分结构示意图; Fig. 3 shows a partial structural schematic diagram of a magnetic pole region of the rotor core according to the present invention;
图4示出了根据本实用新型的转子铁芯和定子铁芯的装配示意图; Fig. 4 shows a schematic diagram of the assembly of the rotor core and the stator core according to the present invention;
图5示出了现有技术方案与本实用新型的实施例的转矩对比图; Fig. 5 shows the torque contrast diagram of prior art scheme and the embodiment of the present utility model;
图6示出了现有技术方案与本技术方案实施例的各频率径向电磁力对比图; Figure 6 shows a comparison diagram of the radial electromagnetic force at each frequency between the prior art solution and the embodiment of the technical solution;
图7示出了现有技术方案与本技术方案实施例的铁损曲线对比。 Fig. 7 shows a comparison of iron loss curves between the prior art solution and the embodiment of the present technical solution.
具体实施方式 detailed description
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本实用新型。 It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
本实用新型的主要目的在于提供一种能够降低振动噪声并提高工作性能的转子铁芯及具有其的永磁同步电机。 The main purpose of the utility model is to provide a rotor iron core capable of reducing vibration noise and improving working performance and a permanent magnet synchronous motor with the same.
如图1所示,本实用新型提供了一种转子铁芯。 As shown in Figure 1, the utility model provides a rotor core.
具体地,如图1至图3所示,转子铁芯包括铁芯本体10,铁芯本体10的外周壁上沿铁芯本体10的轴向方向开设有凹槽20。凹槽20包括相连通的至少一个第一凹槽21和至少一个第二凹槽22,第一凹槽21沿铁芯本体10径向方向上的深度S2大于第二凹槽22沿铁芯本体10径向方向上的深度S1。 Specifically, as shown in FIGS. 1 to 3 , the rotor core includes a core body 10 , and a groove 20 is opened on the outer peripheral wall of the core body 10 along the axial direction of the core body 10 . The groove 20 includes at least one first groove 21 and at least one second groove 22 which communicate with each other. The depth S2 of the first groove 21 along the radial direction of the iron core body 10 is greater than that of the second groove 22 along the direction of the iron core body. 10 Depth S1 in radial direction.
凹槽20处的第一凹槽21处气隙最大,磁阻大,气隙磁密小,与定子齿槽作用力矩脉动减小,第一凹槽21和第二凹槽22的深度不同,通过第二凹槽22过度,使得基波磁场增大而且更接近正弦,减小齿槽转矩,使得电机出力增大,谐波降低,降低电机电磁力及运行振动噪声。 The air gap at the first groove 21 at the groove 20 is the largest, the magnetic resistance is large, the air gap magnetic density is small, and the torque ripple of the stator cogging is reduced. The depth of the first groove 21 and the second groove 22 is different. Through the transition of the second groove 22, the fundamental magnetic field increases and becomes closer to sine, the cogging torque is reduced, the output of the motor is increased, the harmonics are reduced, and the electromagnetic force and operating vibration noise of the motor are reduced.
进一步地,第一凹槽21和第二凹槽22的槽底壁呈圆弧形并与铁芯本体10同心设置。凹槽的深度更易控制,深度均匀。通过转子磁极间凹槽,可有效降低磁阻脉动,降低齿槽转矩及转矩脉动,更易于进行控制,并有效降低振动噪声。 Further, the groove bottom walls of the first groove 21 and the second groove 22 are arc-shaped and arranged concentrically with the iron core body 10 . The depth of the groove is more controllable and uniform in depth. The groove between the rotor magnetic poles can effectively reduce the reluctance pulsation, reduce the cogging torque and torque pulsation, make it easier to control, and effectively reduce vibration and noise.
如图1所示,转子铁芯还包括多个磁钢槽30,磁钢槽30开设于铁芯本体10上,磁钢槽30中设置有磁钢31。设置有磁钢31的每两个相邻的磁钢槽30形成一个磁极区域,相邻两个磁极区域之间具有间隔距离以形成磁间区域,凹槽20设置于磁间区域处。凹槽20处气隙较大,磁阻增大,磁场往磁间区域中心处集中,使得基波气隙磁场增大,基波磁场更接近正弦,减小齿槽转矩,使得电机出力增大,谐波降低,降低电机电磁力及运行振动噪声。 As shown in FIG. 1 , the rotor core further includes a plurality of magnetic steel slots 30 . The magnetic steel slots 30 are opened on the core body 10 , and the magnetic steel slots 30 are provided with a magnetic steel 31 . Every two adjacent magnetic steel grooves 30 provided with magnetic steel 31 form a magnetic pole area, and there is a distance between adjacent two magnetic pole areas to form an intermagnetic area, and the groove 20 is disposed at the intermagnetic area. The air gap at the groove 20 is larger, the reluctance increases, and the magnetic field concentrates toward the center of the intermagnetic area, so that the fundamental air gap magnetic field increases, the fundamental magnetic field is closer to sinusoidal, the cogging torque is reduced, and the motor output is increased. Large, the harmonics are reduced, and the electromagnetic force of the motor and the vibration and noise of the operation are reduced.
进一步地,磁间区域的中心与铁芯本体10的中心连线为Q轴,凹槽20以Q轴对称设置。优选地,如图2和图3所示,凹槽20包括一个第一凹槽21和两个第二凹槽22,Q轴通过第一凹槽21的中心,两个第二凹槽22以Q轴为对称轴分别设置于第一凹槽21的两端。结构简单、稳定,易于实现,且可以有效降低磁极间的磁阻脉动,减小磁场突变,可以达到减小铁损及转矩脉动的目的。 Further, the line connecting the center of the intermagnetic area and the center of the iron core body 10 is the Q axis, and the grooves 20 are arranged symmetrically about the Q axis. Preferably, as shown in Figures 2 and 3, the groove 20 includes a first groove 21 and two second grooves 22, the Q axis passes through the center of the first groove 21, and the two second grooves 22 The Q axis is a symmetrical axis and is respectively arranged at two ends of the first groove 21 . The structure is simple, stable, easy to implement, and can effectively reduce the reluctance ripple between the magnetic poles, reduce the sudden change of the magnetic field, and achieve the purpose of reducing iron loss and torque ripple.
如图1所示,凹槽20为多个,多个凹槽20沿铁芯本体10的周向间隔均匀设置,同一磁极区域中还包括两个分别位于不同凹槽20中的第二凹槽22和两个分别位于不同凹槽20中的部分第一凹槽21。同一磁极区域中包括两个第二凹槽22,该两个第二凹槽22分别位于相邻的两个磁极区域中。同一磁极区域中还包括两个第一凹槽21,该两个第一凹槽21均不完整,分别是相邻的两个磁极区域中的第一凹槽21的一部分。 As shown in Figure 1, there are multiple grooves 20, and the multiple grooves 20 are evenly spaced along the circumference of the iron core body 10, and the same magnetic pole area also includes two second grooves respectively located in different grooves 20 22 and two parts of the first groove 21 respectively located in different grooves 20 . Two second grooves 22 are included in the same magnetic pole region, and the two second grooves 22 are respectively located in two adjacent magnetic pole regions. Two first grooves 21 are also included in the same magnetic pole region, and the two first grooves 21 are incomplete, and are respectively part of the first grooves 21 in two adjacent magnetic pole regions.
如图1所示,同一磁极区域中的两个第二凹槽22的相邻的端部与铁芯本体10的中心之间的连线的夹角为α,其中,0.33τ≤α≤0.66τ,τ为极距,τ=180°/p,p为电机极对数。 As shown in FIG. 1 , the included angle between the adjacent ends of the two second grooves 22 in the same magnetic pole area and the center of the core body 10 is α, where 0.33τ≤α≤0.66 τ, τ is the pole pitch, τ=180°/p, p is the number of pole pairs of the motor.
优选地,如图3所示,第二凹槽22的深度为S1,其中,0.33δ≤S1≤0.66δ,δ为气隙长度。 Preferably, as shown in FIG. 3 , the depth of the second groove 22 is S1 , where 0.33δ≦S1≦0.66δ, and δ is the length of the air gap.
如图1所示,磁间区域的中心与铁芯本体10的中心连线为Q轴,同一磁极区域中的两个第一凹槽21的相背离的端部与铁芯本体10的中心之间的连线的夹角为β,其中,0.66τ<β≤0.8τ,τ为极距,τ=180°/p,p为电机极对数。 As shown in Figure 1, the line connecting the center of the magnetic space area and the center of the iron core body 10 is the Q axis, and the distance between the opposite ends of the two first grooves 21 in the same magnetic pole area and the center of the iron core body 10 The angle between the connecting lines is β, where 0.66τ<β≤0.8τ, τ is the pole pitch, τ=180°/p, and p is the number of pole pairs of the motor.
如图1和图3所示,一个磁极区域具有两个磁钢槽30,每个磁钢槽30具有与同一磁极区域中的另一个磁钢槽30相邻的第一磁钢槽端部32a以及还具有与另一个磁极区域相邻的第二磁钢槽端部32b。详细地,如图3所示,一个磁极区域里具有至少一组磁钢槽组,该组磁钢槽组包括两个磁钢槽30。每个磁钢槽30都具有第一磁钢槽端部32a和第二磁钢槽端部32b,该组磁钢槽组中的两个磁钢槽30的两个第一磁钢槽端部32a靠近设置,该组磁钢槽组中的两个磁钢槽30的两个第二磁钢槽端部32b背离设置。 As shown in Fig. 1 and Fig. 3, a magnetic pole area has two magnetic steel slots 30, each magnetic steel slot 30 has a first magnetic steel slot end 32a adjacent to another magnetic steel slot 30 in the same magnetic pole area And there is also a second magnetic steel slot end 32b adjacent to the other magnetic pole region. In detail, as shown in FIG. 3 , there is at least one set of magnetic steel slot sets in a magnetic pole area, and the set of magnetic steel slot sets includes two magnetic steel slots 30 . Each magnetic steel slot 30 has a first magnetic steel slot end 32a and a second magnetic steel slot end 32b, and the two first magnetic steel slot ends of the two magnetic steel slots 30 in the group of magnetic steel slots 32a are arranged close to each other, and the two second magnetic steel groove ends 32b of the two magnetic steel grooves 30 in the group of magnetic steel grooves are set away from each other.
如图1所示,第二磁钢槽端部32b处设置有与磁钢槽30相连通的隔磁桥孔33,同一磁极区域中的两个隔磁桥孔33的相向的内端面之间的夹角为μ,其中,μ≥0.8τ。 As shown in Figure 1, the second magnetic steel slot end 32b is provided with a magnetic isolation bridge hole 33 that communicates with the magnetic steel slot 30, and the clip between the opposite inner end faces of the two magnetic isolation bridge holes 33 in the same magnetic pole region The angle is μ, where μ≥0.8τ.
进一步地,如图2和图3所示,第一凹槽21的径向方向上的深度为S2,其中,0.66δ≤S2≤δ,δ为气隙长度。 Further, as shown in FIG. 2 and FIG. 3 , the depth in the radial direction of the first groove 21 is S2 , where 0.66δ≤S2≤δ, δ is the length of the air gap.
如图3所示,同一磁极区域中的两个第一磁钢槽端部32a之间还设置有与两个磁钢槽30相连通的连接部34,连接部34具有朝向铁芯本体10的外边缘突起的弧形段35。 As shown in FIG. 3 , a connecting portion 34 communicating with the two magnetic steel grooves 30 is also provided between the two first magnetic steel slot ends 32 a in the same magnetic pole area, and the connecting portion 34 has a direction toward the core body 10 . The arc segment 35 protruding from the outer edge.
优选地,如图3所示,磁钢槽30具有相对设置的第一磁钢槽壁36和第二磁钢槽壁37,位于第一磁钢槽端部32a处的第一磁钢槽壁36朝向第二磁钢槽壁37的方向弯折延伸,弯折延伸的部分形成第一止挡部38。位于第二磁钢槽端部32b处的第二磁钢槽壁37朝向第一磁钢槽壁36的方向弯折延伸以形成第二止挡部39。第一止挡部38和第二止挡部39为磁钢槽30的顶肩结构,或者说第一止挡部38和第二止挡部39为磁钢槽30的限位卡点,目的是为防止磁钢31移位振动。 Preferably, as shown in FIG. 3 , the magnetic steel slot 30 has a first magnetic steel slot wall 36 and a second magnetic steel slot wall 37 oppositely arranged, and the first magnetic steel slot wall positioned at the end 32a of the first magnetic steel slot 36 is bent and extended toward the second magnetic steel slot wall 37 , and the bent and extended part forms the first stopper portion 38 . The second magnetic steel slot wall 37 at the end portion 32 b of the second magnetic steel slot bends and extends toward the first magnetic steel slot wall 36 to form a second stopper portion 39 . The first stop portion 38 and the second stop portion 39 are the top shoulder structure of the magnetic steel groove 30, or the first stop portion 38 and the second stop portion 39 are the limit card points of the magnetic steel groove 30. It is for preventing the magnetic steel 31 from shifting and vibrating.
进一步地,同一磁极区域中的多个磁钢槽30形成沿铁芯本体10的径向方向间隔距离逐渐增大的V形,V形的夹角为θ,其中,90°≤θ≤150°。 Further, a plurality of magnetic steel slots 30 in the same magnetic pole area form a V shape with gradually increasing spacing along the radial direction of the iron core body 10, and the included angle of the V shape is θ, where 90°≤θ≤150° .
如图4所示,本实用新型还提供了一种分布卷永磁同步电机,包括转子铁芯50,转子铁芯为上述实施例中的转子铁芯。转子铁芯具有沿铁芯本体的径向方向上深度不同的第一凹槽和第二凹槽,可以有效降低电机铁损,提升电机效率。而且,齿槽转矩及转矩脉动小,径向电磁力小,可有效降低电机运行振动噪声。工艺易于实现,制造成本低。 As shown in FIG. 4 , the present invention also provides a distributed winding permanent magnet synchronous motor, which includes a rotor core 50 , which is the rotor core in the above-mentioned embodiment. The rotor core has a first groove and a second groove with different depths along the radial direction of the core body, which can effectively reduce the iron loss of the motor and improve the efficiency of the motor. Moreover, the cogging torque and torque ripple are small, and the radial electromagnetic force is small, which can effectively reduce the vibration and noise of the motor. The process is easy to realize and the manufacturing cost is low.
进一步地,如图4所示,永磁同步电机还包括定子铁芯20,定子铁芯20设置有绕组线圈60和转子轴孔70,转子铁芯50可转动地设置于定子铁芯20的内环中,其中,转子铁芯50上还开设有具有固定作用的铆钉孔80。 Further, as shown in FIG. 4, the permanent magnet synchronous motor also includes a stator core 20, the stator core 20 is provided with a winding coil 60 and a rotor shaft hole 70, and the rotor core 50 is rotatably arranged in the stator core 20 In the ring, the rotor core 50 is also provided with a rivet hole 80 for fixing.
具体地,在本实施例中结合36槽6极电机来阐述具体实施方式。 Specifically, in this embodiment, a specific implementation manner is described in conjunction with a 36-slot, 6-pole motor.
图1为该电机的转子铁芯50的转子冲片结构图,如图3所示,电机由定子铁芯20及转子铁芯50组成,定子铁芯10上绕有绕组线圈60。转子铁芯50开有放置磁钢31的磁钢槽30,以及和转轴配合的转子轴孔70及铆钉孔80。磁钢槽30端部设有隔磁桥孔33,转子铁芯50的外周壁上开有第一凹槽21和第二凹槽22,第一凹槽21的深度要大于第二凹槽22。为防止磁钢31移位振动,磁钢31的两端均设有限位卡点即第一止挡部38和第二止挡部39,两块磁钢31间设有具有圆弧段35的连接部34以进一步减小此处漏磁。 FIG. 1 is a structural diagram of the rotor punching of the rotor core 50 of the motor. As shown in FIG. 3 , the motor is composed of a stator core 20 and a rotor core 50 , and a winding coil 60 is wound on the stator core 10 . The rotor core 50 is provided with a magnetic steel groove 30 for placing the magnetic steel 31 , and a rotor shaft hole 70 and a rivet hole 80 matched with the rotating shaft. Magnetic bridge holes 33 are provided at the end of the magnetic steel slot 30 , and a first groove 21 and a second groove 22 are formed on the outer peripheral wall of the rotor core 50 , and the depth of the first groove 21 is greater than that of the second groove 22 . In order to prevent the magnetic steel 31 from shifting and vibrating, both ends of the magnetic steel 31 are provided with a limit card point, that is, a first stop portion 38 and a second stop portion 39, and two pieces of magnetic steel 31 are provided with a circular arc section 35. The connection part 34 is used to further reduce the magnetic flux leakage here.
如图1所示,同一磁极下两个第二凹槽22间的角度为α,两个第一凹槽21间的角度为β,同一转子磁极下两个隔磁桥孔33间的角度为μ,同一磁极区域内磁钢槽30之间的夹角为θ。 As shown in Figure 1, the angle between the two second grooves 22 under the same magnetic pole is α, the angle between the two first grooves 21 is β, and the angle between the two magnetic isolation bridge holes 33 under the same rotor magnetic pole is μ , the angle between the magnetic steel slots 30 in the same magnetic pole region is θ.
优选地,同一磁极区域内两个第二凹槽22之间的角度α要满足0.33τ≤α≤0.66τ,其中τ为极距,即180°/p,p为电机极对数。第二凹槽22的深度S1满足0.33δ≤S1≤0.66δ,其中δ为气隙长度。气隙长度为转子铁芯50和定子铁芯20之间的间距。本实施例中的极距τ为两个相邻所述Q轴之间的角度。 Preferably, the angle α between two second grooves 22 in the same magnetic pole area should satisfy 0.33τ≤α≤0.66τ, where τ is the pole pitch, ie 180°/p, and p is the number of pole pairs of the motor. The depth S1 of the second groove 22 satisfies 0.33δ≤S1≤0.66δ, where δ is the length of the air gap. The air gap length is the distance between the rotor core 50 and the stator core 20 . The pole distance τ in this embodiment is the angle between two adjacent Q axes.
上述实施例中的设置可以保证α所对应的定子至少包含一个定子齿距以上,同时凹槽20处磁阻增大,磁场往磁极中心处集中,使得基波气隙磁场增大,基波磁场更接近正弦,减小齿槽转矩,使得电机出力增大,谐波降低,降低电机电磁力及运行振动噪声。同时第二凹槽22的深度S1满足0.33δ≤S1≤0.66δ,即要求第二凹槽22深度不能太浅,太浅效果不明显。但是也不能太深,否则对转子气隙影响较大,导致电机出力下降,性能下降,达不到所需效果。 The settings in the above embodiment can ensure that the stator corresponding to α includes at least one stator tooth pitch, and at the same time, the reluctance at the groove 20 increases, and the magnetic field concentrates at the center of the magnetic pole, so that the fundamental air gap magnetic field increases, and the fundamental magnetic field It is closer to sine, reduces cogging torque, increases motor output, reduces harmonics, reduces motor electromagnetic force and operating vibration noise. At the same time, the depth S1 of the second groove 22 satisfies 0.33δ≤S1≤0.66δ, that is, the depth of the second groove 22 should not be too shallow, and the effect of being too shallow is not obvious. But it can't be too deep, otherwise it will have a great impact on the rotor air gap, resulting in a decrease in motor output and performance, and the desired effect cannot be achieved.
进一步地,同一磁极区域内两个第一凹槽21之间的角度为β,角度β需要满足0.66τ<β≤μ,μ为一极两端隔磁桥角度,μ≥0.8τ,即0.66τ<β≤0.8τ,第一凹槽21的深度S2满足0.66δ≤S2≤δ。 Further, the angle between the two first grooves 21 in the same magnetic pole area is β, and the angle β needs to satisfy 0.66τ<β≤μ, μ is the angle of the magnetic bridge at both ends of a pole, μ≥0.8τ, that is, 0.66 τ<β≤0.8τ, the depth S2 of the first groove 21 satisfies 0.66δ≤S2≤δ.
在本实施例中,要求β要大于第二凹槽22间的角度α且小于μ,同时第一凹槽21的深度S2要大于第二凹槽22的深度,小于气隙宽度。这样设计可以保证合适的第一凹槽21的尺寸,可以有效降低磁极间的磁阻脉动,减小磁场突变,可以达到减小铁损及转矩脉动的目的,降低电机电磁力及运行振动噪声。如果凹槽20中的第一凹槽21和第二凹槽22的尺寸大于要求范围,则电机降低转矩脉动效果不明显,或者电机出力不足导致电流增大,电机效率降低。 In this embodiment, β is required to be greater than the angle α between the second grooves 22 and smaller than μ, while the depth S2 of the first groove 21 is greater than the depth of the second groove 22 and smaller than the width of the air gap. This design can ensure a proper size of the first groove 21, can effectively reduce the reluctance pulsation between the magnetic poles, reduce the sudden change of the magnetic field, can achieve the purpose of reducing iron loss and torque pulsation, and reduce the electromagnetic force of the motor and operating vibration noise . If the size of the first groove 21 and the second groove 22 in the groove 20 is larger than the required range, the effect of reducing the torque ripple of the motor is not obvious, or the insufficient output of the motor causes the current to increase and the efficiency of the motor to decrease.
在本实施例中,第一凹槽21及第二凹槽22均位于转子磁极间Q轴轴线上,而且沿转子铁芯的圆周均匀分布。 In this embodiment, the first grooves 21 and the second grooves 22 are located on the Q-axis between the rotor magnetic poles, and are evenly distributed along the circumference of the rotor core.
进一步地,同一磁极由两块磁钢31构成V型结构,也可采用多块磁钢31构成V型结构,V型夹角θ满足90°≤θ≤150°。永磁体安装成使他们的极性N、S在面向定子铁芯20的一侧上交替的安置,磁钢31充磁方向垂直磁钢面,这样的话使得两块磁钢31具有聚磁效果,使得磁场更向磁极中心集中,增加气隙磁场基波,降低齿槽转矩,当90°≤θ≤150°时,其效果最好。 Furthermore, the same magnetic pole consists of two pieces of magnetic steel 31 to form a V-shaped structure, or a plurality of pieces of magnetic steel 31 can be used to form a V-shaped structure, and the V-shaped included angle θ satisfies 90°≤θ≤150°. The permanent magnets are installed so that their polarities N and S are placed alternately on the side facing the stator core 20, and the magnetic steel 31 magnetization direction is perpendicular to the magnetic steel surface, so that the two magnetic steels 31 have a magnetization effect, Make the magnetic field more concentrated to the center of the magnetic pole, increase the fundamental wave of the air gap magnetic field, and reduce the cogging torque. When 90°≤θ≤150°, the effect is the best.
如图5所示为原有技术方案与本技术方案实施例子转矩对比,在保证其他参数及磁钢用量相同的情况下,根据本技术方案进行优化实施后的转矩对比,可以看出,根据本技术方案进行优化后,电机转矩脉动下降61%,而且电机出力没有下降。降低转矩脉动可以有效降低电机振动噪声以及易于实现对电机进行精确控制,增加电机可靠性。 As shown in Figure 5, the torque comparison between the original technical solution and the implementation example of this technical solution is shown. Under the condition that other parameters and the amount of magnetic steel are kept the same, the torque comparison after optimization and implementation according to this technical solution can be seen. After optimization according to the technical proposal, the torque ripple of the motor decreases by 61%, and the output of the motor does not decrease. Reducing the torque ripple can effectively reduce the vibration and noise of the motor and facilitate the precise control of the motor, increasing the reliability of the motor.
如图6所示为原有技术方案与本技术方案实施例子各频率径向电磁力对比,可以看出,在采用该技术方案后,36f(电磁力频率,f为转子机械频率)径向电磁力下降明显,由此可明显降低该电磁力引起的振动噪声问题。 As shown in Figure 6, it is the comparison of the radial electromagnetic force of each frequency between the original technical scheme and the implementation example of this technical scheme. It can be seen that after adopting this technical scheme, 36f (electromagnetic force frequency, f is the mechanical frequency of the rotor) radial electromagnetic force The force drops significantly, thereby significantly reducing the problem of vibration and noise caused by the electromagnetic force.
如图7为原有技术方案与本技术方案实施例子铁损曲线对比,采用该技术方案后,铁损曲线脉动减小,铁损平均值大幅度减小,可以提升电机效率,降低电机铁损引起的温升,增加电机运行可靠性。 Figure 7 shows the iron loss curve comparison between the original technical solution and the implementation example of this technical solution. After adopting this technical solution, the pulsation of the iron loss curve is reduced, and the average value of iron loss is greatly reduced, which can improve the efficiency of the motor and reduce the iron loss of the motor. The temperature rise caused by the motor increases the reliability of the motor operation.
从以上的描述中,可以看出,本实用新型上述的实施例实现了如下技术效果: From the above description, it can be seen that the above-mentioned embodiments of the utility model have achieved the following technical effects:
凹槽20处的第一凹槽21处气隙最大,磁阻大,气隙磁密小,与定子齿槽作用力矩脉动减小,第一凹槽21和第二凹槽22的深度不同,通过第二凹槽22过度,使得基波磁场增大而且更接近正弦,减小齿槽转矩,使得电机出力增大,谐波降低,降低电机电磁力及运行振动噪声。 The air gap at the first groove 21 at the groove 20 is the largest, the magnetic resistance is large, the air gap magnetic density is small, and the torque ripple of the stator cogging is reduced. The depth of the first groove 21 and the second groove 22 is different. Through the transition of the second groove 22, the fundamental magnetic field increases and becomes closer to sine, the cogging torque is reduced, the output of the motor is increased, the harmonics are reduced, and the electromagnetic force and operating vibration noise of the motor are reduced.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105553143A (en) * | 2016-02-25 | 2016-05-04 | 珠海格力节能环保制冷技术研究中心有限公司 | Rotor iron core and permanent magnet synchronous motor with same |
| WO2019174311A1 (en) * | 2018-03-16 | 2019-09-19 | 珠海格力电器股份有限公司 | Rotor structure, permanent magnet assisted synchronous reluctance motor, and electric vehicle |
| CN111052546A (en) * | 2017-06-19 | 2020-04-21 | 日产自动车株式会社 | Rotor of rotating electric machine |
| CN111641280A (en) * | 2020-07-08 | 2020-09-08 | 苏州睿控电动有限公司 | Motor rotor punching sheet, motor rotor and motor |
| CN114301202A (en) * | 2021-12-22 | 2022-04-08 | 珠海格力电器股份有限公司 | Motor rotors, motors and electric vehicles |
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2016
- 2016-02-25 CN CN201620143800.3U patent/CN205407440U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105553143A (en) * | 2016-02-25 | 2016-05-04 | 珠海格力节能环保制冷技术研究中心有限公司 | Rotor iron core and permanent magnet synchronous motor with same |
| CN111052546A (en) * | 2017-06-19 | 2020-04-21 | 日产自动车株式会社 | Rotor of rotating electric machine |
| CN111052546B (en) * | 2017-06-19 | 2022-06-24 | 日产自动车株式会社 | Rotor of rotating electric machine |
| WO2019174311A1 (en) * | 2018-03-16 | 2019-09-19 | 珠海格力电器股份有限公司 | Rotor structure, permanent magnet assisted synchronous reluctance motor, and electric vehicle |
| CN111641280A (en) * | 2020-07-08 | 2020-09-08 | 苏州睿控电动有限公司 | Motor rotor punching sheet, motor rotor and motor |
| CN114301202A (en) * | 2021-12-22 | 2022-04-08 | 珠海格力电器股份有限公司 | Motor rotors, motors and electric vehicles |
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