CN205402287U - A kind of LED bulb lamp which is convenient for automatic production - Google Patents
A kind of LED bulb lamp which is convenient for automatic production Download PDFInfo
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- CN205402287U CN205402287U CN201521123260.4U CN201521123260U CN205402287U CN 205402287 U CN205402287 U CN 205402287U CN 201521123260 U CN201521123260 U CN 201521123260U CN 205402287 U CN205402287 U CN 205402287U
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Abstract
Description
技术领域technical field
本实用新型涉及照明灯具技术领域,具体涉及一种便于自动化生产的LED球泡灯。The utility model relates to the technical field of lighting fixtures, in particular to an LED bulb lamp which is convenient for automatic production.
背景技术Background technique
LED(LightEmittingDiode,发光二极管)是一种能够将电能直接转化为光能的半导体器件,与传统的白炽灯的钨丝发光和节能灯的三基色粉发光原理不同的是,LED的发光原理是半导体材料中的电子在能级间跃迁时辐射出光,也叫电场发光,LED相比传统的白炽灯,有体积小、耗能低、使用寿命长、亮度高和坚固耐用等优势。近年来LED照明技术发展得很快,LED灯等照明产品也得到迅速推广,其正慢慢取代传统的白炽灯成为日常照明的主要灯具。然而现有LED的结构较为复杂,加工工艺也比较复杂,难以在自动化生产线上批量生产,而且生产设备也比较昂贵,从而导致生产成本比较高,市场普及也比较低。LED (Light Emitting Diode, Light Emitting Diode) is a semiconductor device that can directly convert electrical energy into light energy. The electrons in the material radiate light when they transition between energy levels, also known as electric field luminescence. Compared with traditional incandescent lamps, LEDs have the advantages of small size, low energy consumption, long service life, high brightness and durability. In recent years, LED lighting technology has developed rapidly, and lighting products such as LED lamps have also been rapidly promoted. It is gradually replacing traditional incandescent lamps as the main lamps for daily lighting. However, the structure of existing LEDs is relatively complicated, and the processing technology is also relatively complicated. It is difficult to mass-produce on an automated production line, and the production equipment is also relatively expensive, resulting in relatively high production costs and relatively low market popularity.
发明内容Contents of the invention
针对现有技术存在上述技术问题,本实用新型提供一种结构简单、能够在自动化生产线上批量生产从而降低生产成本的便于自动化生产的LED球泡灯。In view of the above-mentioned technical problems in the prior art, the utility model provides an LED bulb lamp which is simple in structure and can be mass-produced on an automatic production line to reduce production costs and is convenient for automatic production.
为实现上述目的,本实用新型提供以下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
提供一种便于自动化生产的LED球泡灯,包括灯罩和电插头,还包括灯头座、铝基板、LED灯珠和若干个电子元件,灯罩与灯头座的上部连接,电插头与灯头座的下部连接,LED灯珠安装于铝基板,铝基板安装于灯头座,灯头座的内部还设置有容置电子元件的若干个空腔,电子元件通过引脚与铝基板连接。Provides an LED bulb lamp that is easy to automate production, including a lampshade and an electrical plug, and also includes a lamp holder, an aluminum substrate, LED lamp beads and several electronic components, the lampshade is connected to the upper part of the lamp holder, and the electric plug is connected to the lower part of the lamp holder Connection, the LED lamp bead is installed on the aluminum substrate, and the aluminum substrate is installed on the lamp holder. There are also several cavities for accommodating electronic components inside the lamp holder, and the electronic components are connected to the aluminum substrate through pins.
优选的,若干个空腔彼此隔离,其形状大小与电子元件的形状大小相对应。Preferably, several cavities are isolated from each other, and their shapes and sizes correspond to those of the electronic components.
优选的,灯头座包括圆锥状的连接部和圆柱状的容置部,容置部的顶部与连接部的底部固定连接,空腔设置在容置部。Preferably, the lamp base includes a conical connecting part and a cylindrical receiving part, the top of the receiving part is fixedly connected with the bottom of the connecting part, and the cavity is arranged in the receiving part.
优选的,电子元件设置于铝基板的下方,电子元件设有上引脚和下引脚,铝基板设置有若干个供上引脚穿过的通孔,上引脚设置为折弯结构。Preferably, the electronic components are arranged under the aluminum substrate, the electronic components are provided with upper pins and lower pins, the aluminum substrate is provided with several through holes for the upper pins to pass through, and the upper pins are arranged in a bent structure.
优选的,灯头座设置有筒状突起,筒状突起穿过铝基板,上引脚穿设于筒状突起。Preferably, the lamp base is provided with a cylindrical protrusion, and the cylindrical protrusion passes through the aluminum substrate, and the upper pin is passed through the cylindrical protrusion.
优选的,部分下引脚设置为弯钩结构,灯头座的下部设有缺口,弯钩结构与缺口相配合以使灯头座与铝基板固定。Preferably, part of the lower pins is provided as a hook structure, and a notch is provided at the lower part of the lamp base, and the hook structure cooperates with the notch to fix the lamp base and the aluminum substrate.
优选的,灯罩的底端设置有圆周凸起,灯头座的顶端设置有圆周凹槽,圆周凸起与圆周凹槽相配合。Preferably, a circumferential protrusion is provided at the bottom of the lampshade, and a circumferential groove is provided at the top of the lamp base, and the circumferential protrusion cooperates with the circumferential groove.
优选的,还包括铝板座,铝基板通过铝板座与灯头座连接。Preferably, an aluminum plate base is also included, and the aluminum base plate is connected to the lamp base through the aluminum plate base.
优选的,灯罩设置为磨砂玻璃灯罩。Preferably, the lampshade is set as a frosted glass lampshade.
优选的,LED灯珠有6颗、并在铝基板的顶面沿圆周方向分布。Preferably, there are 6 LED lamp beads, which are distributed along the circumferential direction on the top surface of the aluminum substrate.
本实用新型的有益效果:The beneficial effects of the utility model:
本实用新型的一种便于自动化生产的LED球泡灯,包括灯罩、电插头、灯头座、铝基板、LED灯珠和若干个电子元件,灯罩与灯头座的上部连接,电插头与灯头座的下部连接,LED灯珠安装于铝基板,铝基板安装于灯头座,灯头座的内部还设置有容置所述电子元件的若干个空腔,电子元件通过引脚与铝基板连接。本实用新型的一种便于自动化生产的LED球泡灯,零部件数量比较少,由于设置了灯头座代替了传统的外壳,而且灯头座内部设置有容置电子元件的空腔,电子元件的引脚还附加了连接部件的功能,使得整个装置的结构更加紧凑,各部件之间的配合更加简单,加工更加容易;并且此结构比较适合在自动化生产设备批量生产,从而大大提高了工作效率,并显著地降低了生产成本。The utility model relates to an LED bulb lamp for automatic production, comprising a lampshade, an electric plug, a lamp holder, an aluminum substrate, LED lamp beads and several electronic components, the lampshade is connected to the upper part of the lamp holder, and the electric plug is connected to the lamp holder The lower part is connected, the LED lamp bead is installed on the aluminum substrate, the aluminum substrate is installed on the lamp holder, and several cavities for accommodating the electronic components are arranged inside the lamp holder, and the electronic components are connected to the aluminum substrate through pins. The LED bulb lamp of the utility model is convenient for automatic production, and the number of components is relatively small. Because the lamp holder is provided instead of the traditional shell, and the inside of the lamp holder is provided with a cavity for accommodating electronic components, the lead of the electronic components The foot also has the function of connecting parts, which makes the structure of the whole device more compact, the cooperation between the parts is simpler, and the processing is easier; and this structure is more suitable for mass production in automated production equipment, thereby greatly improving work efficiency and Production costs are significantly reduced.
附图说明Description of drawings
图1为本实用新型的一种便于自动化生产的LED球泡灯的结构示意图。Fig. 1 is a schematic structural view of an LED bulb lamp of the present invention which is convenient for automatic production.
图2为本实用新型的一种便于自动化生产的LED球泡灯的爆炸图。Fig. 2 is an exploded view of an LED bulb lamp of the present invention which is convenient for automatic production.
图3为本实用新型的一种便于自动化生产的LED球泡灯的灯头座的结构示意图。Fig. 3 is a structural schematic diagram of a lamp base of an LED bulb lamp which is convenient for automatic production according to the present invention.
图4为本实用新型的一种便于自动化生产的LED球泡灯的灯头座的另一角度的结构示意图。Fig. 4 is a structural schematic diagram of another angle of a lamp holder of an LED bulb lamp which is convenient for automatic production according to the present invention.
图5为本实用新型的一种便于自动化生产的LED球泡灯的灯罩的结构示意图。Fig. 5 is a structural schematic diagram of a lampshade of an LED bulb lamp which is convenient for automatic production according to the present invention.
图6为本实用新型的一种便于自动化生产的LED球泡灯的铝基板和电子元件的结构示意图。Fig. 6 is a structural schematic diagram of an aluminum substrate and electronic components of an LED bulb lamp which is convenient for automatic production according to the present invention.
附图标记:Reference signs:
铝基板1;Aluminum substrate 1;
铝板座2;Aluminum seat 2;
电插头3;Electric plug 3;
灯罩4、圆周凸起41;Lampshade 4, circumferential protrusion 41;
灯头座5、空腔51、筒状突起52、缺口53、圆周凹槽54、连接部55、容置部56;Lamp holder 5, cavity 51, cylindrical protrusion 52, notch 53, circumferential groove 54, connecting portion 55, accommodating portion 56;
LED灯珠6;LED lamp bead 6;
电子元件7、上引脚71、下引脚72。Electronic component 7 , upper pin 71 , lower pin 72 .
具体实施方式detailed description
以下结合具体实施例及附图对本实用新型进行详细说明。The utility model is described in detail below in conjunction with specific embodiments and accompanying drawings.
本实施例的一种便于自动化生产的LED球泡灯,如图1、图2、图4和图6所示,包括灯罩4和电插头3,还包括灯头座5、铝基板1、LED灯珠6和若干个电子元件7,灯罩4与灯头座5的上部连接,电插头3与灯头座5的下部连接,LED灯珠6安装于铝基板1,铝基板1安装于灯头座5,灯头座5的内部还设置有容置电子元件7的若干个空腔51,电子元件7通过引脚与铝基板1连接。本实用新型的一种便于自动化生产的LED球泡灯,由于设置了灯头座5代替了传统的外壳,而且灯头座5内部设置有容置电子元件7的空腔51,电子元件7的引脚还附加了连接部55件的功能,使得整个装置的结构更加紧凑,各部件之间的配合更加简单,加工更加容易;并且此结构比较适合在自动化生产设备批量生产,从而大大提高了工作效率,并显著地降低了生产成本。A kind of LED bulb lamp that is convenient for automatic production of this embodiment, as shown in Figure 1, Figure 2, Figure 4 and Figure 6, includes lampshade 4 and electric plug 3, also includes lamp holder 5, aluminum substrate 1, LED lamp Beads 6 and several electronic components 7, the lampshade 4 is connected to the upper part of the lamp holder 5, the electric plug 3 is connected to the lower part of the lamp holder 5, the LED lamp beads 6 are installed on the aluminum substrate 1, the aluminum substrate 1 is installed on the lamp holder 5, and the lamp holder Several cavities 51 for accommodating electronic components 7 are also provided inside the seat 5 , and the electronic components 7 are connected to the aluminum substrate 1 through pins. A LED bulb lamp of the utility model that is convenient for automatic production, because the lamp base 5 is provided instead of the traditional shell, and the inside of the lamp base 5 is provided with a cavity 51 for accommodating the electronic component 7, and the pins of the electronic component 7 The function of 55 connecting parts is also added, which makes the structure of the whole device more compact, the cooperation between the parts is simpler, and the processing is easier; and this structure is more suitable for mass production in automated production equipment, thus greatly improving work efficiency. And significantly reduce the production cost.
本实施例中,如图4所示,若干个空腔51彼此隔离,其形状大小与电子元件7的形状大小相对应。能够有效地防止电子元件7的移动,防止引脚与铝基板1断开而导致的电路断路;并且空腔51与电子元件7的形状大小相适应,使结构更加紧凑,节省更多的容置电子元件7的空间。In this embodiment, as shown in FIG. 4 , several cavities 51 are isolated from each other, and their shapes and sizes correspond to those of the electronic components 7 . It can effectively prevent the movement of the electronic components 7, and prevent the circuit breakage caused by the disconnection of the pins from the aluminum substrate 1; and the cavity 51 is adapted to the shape and size of the electronic components 7, making the structure more compact and saving more storage space. Space for electronic components 7.
本实施例中,如图3和图6所示,灯头座5包括圆锥状的连接部55,以及设置在连接部55下方的呈圆柱状的容置部56,容置部56的顶部与连接部55的底部固定连接,空腔51设置在容置部56。连接部55顶端的直径大小与灯罩4底端的直径大小相同,圆柱状的容置部56的直径和电插头3的内径相等。电子元件7设置于铝基板1的下方,部分电子元件7设有上引脚71和下引脚72,铝基板1设置有若干个供上引脚71穿过的通孔,上引脚71设置为折弯结构。上引脚71的顶端和铝基板1的接触点连接,折弯结构能防止铝基板1上的电路断路。灯头座5设置有筒状突起52,筒状突起52穿过铝基板1,上引脚71穿设于筒状突起52。筒状突起52把上引脚71的非连接点与铝基板1分隔开来,能够防止上引脚71变形引起的短路,为球泡灯的安全使用提供保障。部分下引脚72设置为弯钩结构,灯头座5的下部设有缺口53,弯钩结构与缺口53相配合以使灯头座5与铝基板1固定。能够更加稳固地把铝基板1和灯头座5连接在一起,巧妙地利用电子元件7的引脚,起到一物多用的效果。In this embodiment, as shown in FIG. 3 and FIG. 6 , the lamp holder 5 includes a conical connection portion 55 and a cylindrical accommodation portion 56 arranged below the connection portion 55 , the top of the accommodation portion 56 is connected to the The bottom of the part 55 is fixedly connected, and the cavity 51 is arranged in the accommodating part 56 . The diameter of the top end of the connecting portion 55 is the same as the diameter of the bottom end of the lampshade 4 , and the diameter of the cylindrical accommodating portion 56 is equal to the inner diameter of the electric plug 3 . The electronic components 7 are arranged below the aluminum substrate 1, some of the electronic components 7 are provided with upper pins 71 and lower pins 72, the aluminum substrate 1 is provided with several through holes for the upper pins 71 to pass through, and the upper pins 71 are provided with For the bending structure. The top of the upper pin 71 is connected to the contact point of the aluminum substrate 1 , and the bent structure can prevent the circuit on the aluminum substrate 1 from breaking. The lamp holder 5 is provided with a cylindrical protrusion 52 , the cylindrical protrusion 52 passes through the aluminum substrate 1 , and the upper pin 71 passes through the cylindrical protrusion 52 . The cylindrical protrusion 52 separates the non-connection point of the upper pin 71 from the aluminum substrate 1 , which can prevent the short circuit caused by the deformation of the upper pin 71 and provide guarantee for the safe use of the bulb lamp. Part of the lower pins 72 is configured as a hook structure, and the lower part of the lamp holder 5 is provided with a notch 53 , and the hook structure cooperates with the notch 53 to fix the lamp holder 5 and the aluminum substrate 1 . The aluminum base plate 1 and the lamp holder 5 can be connected together more stably, and the pins of the electronic components 7 are cleverly used to achieve the multi-purpose effect.
本实施例中,如图3和图5所示,灯罩4的底端设置有圆周凸起41,灯头座5的顶端设置有圆周凹槽54,圆周凸起41与圆周凹槽54相配合。装配时,需要结合对应的治具,旋转灯罩4使圆周凸起41旋进圆周凹槽54时,加热圆周凸起41,使得圆周凸起41和圆周凹槽54融合在一起,不可拆卸。In this embodiment, as shown in FIG. 3 and FIG. 5 , the bottom of the lampshade 4 is provided with a circumferential protrusion 41 , and the top of the lamp base 5 is provided with a circumferential groove 54 , and the circumferential protrusion 41 fits with the circumferential groove 54 . When assembling, it is necessary to combine the corresponding jig, and when the lampshade 4 is rotated so that the circumferential protrusion 41 is screwed into the circumferential groove 54, the circumferential protrusion 41 is heated so that the circumferential protrusion 41 and the circumferential groove 54 are fused together and cannot be disassembled.
本实施例中,还包括铝板座2,铝基板1通过铝板座2与灯头座5连接。铝板座2能够托住铝基板1,使得LDE灯珠在铝基板1上更加稳定,不会发生偏移。In this embodiment, an aluminum plate base 2 is also included, and the aluminum base plate 1 is connected to the lamp base 5 through the aluminum plate base 2 . The aluminum plate base 2 can support the aluminum base plate 1, so that the LDE lamp bead is more stable on the aluminum base plate 1 without shifting.
本实施例中,灯罩4设置为磨砂玻璃灯罩4,此灯罩4更加耐用。In this embodiment, the lampshade 4 is set as a frosted glass lampshade 4, and the lampshade 4 is more durable.
本实施例中,LED灯珠6有6颗、并在铝基板1的顶面沿圆周方向分布。使光线更加均匀,保证球泡灯有足够的亮度。In this embodiment, there are 6 LED lamp beads 6 and they are distributed along the circumferential direction on the top surface of the aluminum substrate 1 . Make the light more uniform and ensure that the bulb has sufficient brightness.
最后应当说明的是,以上实施例仅用以说明本实用新型的技术方案,而非对本实用新型保护范围的限制,尽管参照较佳实施例对本实用新型作了详细地说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than limiting the protection scope of the present utility model. Although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art Personnel should understand that the technical solution of the utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solution of the utility model.
Claims (10)
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| CN201521123260.4U CN205402287U (en) | 2015-12-31 | 2015-12-31 | A kind of LED bulb lamp which is convenient for automatic production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108843987A (en) * | 2018-08-29 | 2018-11-20 | 江西省木林森光电科技有限公司 | A kind of LEDbulb lamp and its lamp cap |
| CN108895341A (en) * | 2018-07-09 | 2018-11-27 | 安徽三六五办公科技有限公司 | A kind of energy saving type LED lamp |
-
2015
- 2015-12-31 CN CN201521123260.4U patent/CN205402287U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108895341A (en) * | 2018-07-09 | 2018-11-27 | 安徽三六五办公科技有限公司 | A kind of energy saving type LED lamp |
| CN108843987A (en) * | 2018-08-29 | 2018-11-20 | 江西省木林森光电科技有限公司 | A kind of LEDbulb lamp and its lamp cap |
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Effective date of registration: 20220330 Address after: 528400 floor 4, building 12, No. 2, MuLinSen Avenue, Xiaolan Town, Zhongshan City, Guangdong Province Patentee after: Zhongshan MuLinSen health lighting technology Co.,Ltd. Address before: 1688 Guangming Road, high tech Development Zone, Xinyu City, Jiangxi Province Patentee before: Xinyu Mulinsen Lighting Technology Co.,Ltd. |
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