CN205394068U - Modularization seriation boring grab - Google Patents
Modularization seriation boring grab Download PDFInfo
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- CN205394068U CN205394068U CN201620185013.5U CN201620185013U CN205394068U CN 205394068 U CN205394068 U CN 205394068U CN 201620185013 U CN201620185013 U CN 201620185013U CN 205394068 U CN205394068 U CN 205394068U
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Abstract
本实用新型公开了一种模块化系列化钻孔夹具,包括与机床固定连接的底座连接盘,底座连接盘上端连接有涨套拉杆组件,底座连接盘包括中间设有通孔的底座,底座上设有浮动滑块,底座与浮动滑块之间设有压缩弹簧,浮动滑块上端套有压盖,压盖与底座通过螺栓连接,浮动滑块上设有螺纹通孔,浮动滑块的螺纹通孔内安装有动力杆,动力杆上端通过滚动轴承安装在压盖上,滚动轴承上端设有固定于压盖上的压块,动力杆上端固定有六角法兰面螺母,浮动滑块上端设有与涨套拉杆组件连接的螺纹孔,通过转动动力杆就带动浮动滑块的上下运动,达到涨紧或松开工件的目的,做到了快速装卸,提高了工件的装卸效率,在浮动滑块下设置压缩弹簧,方便了浮动滑块的上浮。
The utility model discloses a modular serialized drilling jig, which comprises a base connecting plate fixedly connected with a machine tool. The upper end of the base connecting plate is connected with a pull rod assembly. There is a floating slider, a compression spring is set between the base and the floating slider, the upper end of the floating slider is covered with a gland, and the gland and the base are connected by bolts. A power rod is installed in the through hole, the upper end of the power rod is installed on the gland through a rolling bearing, the upper end of the rolling bearing is provided with a pressure block fixed on the gland, the upper end of the power rod is fixed with a hexagonal flange nut, and the upper end of the floating slider is provided with a The threaded hole connected to the expansion sleeve tie rod assembly drives the floating slider to move up and down by turning the power rod, so as to achieve the purpose of tightening or loosening the workpiece, which achieves fast loading and unloading and improves the loading and unloading efficiency of the workpiece. It is set under the floating slider The compressed spring facilitates the floating of the floating slider.
Description
技术领域technical field
本实用新型属于夹具领域,特别涉及一种模块化系列化钻孔夹具。The utility model belongs to the field of clamps, in particular to a modular serialized drilling clamp.
背景技术Background technique
钻孔工序是零件加工过程中最常用的工序之一。目前国际上多采用液压式钻孔夹具,该类夹具精度较高,但价格昂贵。国内厂家采用三个均布压块从上端面外缘轴向压紧的方式固定工件,压紧过程依靠手工拧紧三个螺栓实现,该类夹具体积较大,各点的夹紧力难以保证均匀,装、卸时间长,通用性很低。我厂钻孔类零件品种较多,单个品种的数量较少,各产品之间需要频繁换产,因此在夹具设计时,通用性是需要重点考虑的一个因素。零件品种多,换产频繁,夹具数量多,体积大。原有夹具因为结构限制,基本上每个品种的零件都单独对应一套夹具,且夹具体积较大,库存管理不便。The drilling process is one of the most commonly used processes in the machining of parts. At present, hydraulic drilling jigs are mostly used in the world. This type of jig has high precision, but is expensive. Domestic manufacturers use three uniformly distributed pressure blocks to fix the workpiece axially from the outer edge of the upper end surface. The compression process is achieved by manually tightening three bolts. This type of clamp has a large volume and it is difficult to ensure uniform clamping force at each point. , Loading and unloading takes a long time, and the versatility is very low. There are many types of drilling parts in our factory, and the number of individual types is small, and frequent production changes are required between products. Therefore, in the design of fixtures, versatility is a factor that needs to be considered. There are many types of parts, frequent production changes, a large number of fixtures, and large volume. Due to the structural limitations of the original fixture, basically each type of part corresponds to a separate set of fixtures, and the fixtures are large in size, which makes inventory management inconvenient.
实用新型内容Utility model content
本实用新型的目的在于提供一种模块化系列化钻孔夹具,以克服现有技术中存在的夹具数量多,体积大,工件装、卸时间长且使用单一的问题。The purpose of the utility model is to provide a modular serialized drilling jig to overcome the problems in the prior art that the number of jigs is large, the volume is large, the loading and unloading of workpieces takes a long time, and the problems of single use exist.
为达到上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种模块化系列化钻孔夹具,包括与机床固定连接的底座连接盘,底座连接盘上端连接有涨套拉杆组件,其中底座连接盘包括中间设有凹孔的底座,底座上设有浮动滑块,底座与浮动滑块之间设有压缩弹簧,浮动滑块上端套有压盖,压盖下端与底座上端接触,压盖与底座通过螺栓固定,浮动滑块上设有螺纹通孔,浮动滑块的螺纹通孔内安装有动力杆,动力杆上端通过滚动轴承安装在压盖上,滚动轴承上端设有固定于压盖上的压块,动力杆上端设有有六角法兰面螺母,浮动滑块上端设有用于与涨套拉杆组件连接的螺纹孔。A modular serialized drilling jig, including a base connection plate fixedly connected to a machine tool, an expansion sleeve pull rod assembly is connected to the upper end of the base connection plate, wherein the base connection plate includes a base with a concave hole in the middle, and a floating slider is provided on the base. There is a compression spring between the base and the floating slider. The upper end of the floating slider is covered with a gland, and the lower end of the gland contacts the upper end of the base. The gland and the base are fixed by bolts. A power rod is installed in the threaded through hole of the slider, and the upper end of the power rod is installed on the gland through a rolling bearing. The upper end of the rolling bearing is provided with a pressure block fixed on the gland. The upper end of the block is provided with a threaded hole for connecting with the expansion sleeve pull rod assembly.
进一步的,浮动滑块下端设有凸台,浮动滑块下端凸台插入到底座的凹孔内。Further, a boss is provided at the lower end of the floating slider, and the boss at the lower end of the floating slider is inserted into the concave hole of the base.
进一步的,底座上设有用于放置压缩弹簧的四个均布的凹槽。Further, the base is provided with four evenly distributed grooves for placing compression springs.
进一步的,动力杆下端通过滚珠轴承安装在底座上。Further, the lower end of the power rod is installed on the base through a ball bearing.
进一步的,动力杆中间部分设有螺纹,与浮动滑块的螺纹通孔螺纹连接。Further, the middle part of the power rod is threaded, and is threadedly connected with the threaded through hole of the floating slider.
进一步的,浮动滑块上设有导向通孔,导向杆下端穿过浮动滑块上的导向通孔与底座通过螺纹连接,导向杆上端通过紧固螺母固定在压盖上。Further, the floating slider is provided with a guide through hole, the lower end of the guide rod passes through the guide through hole on the floating slider and is threadedly connected with the base, and the upper end of the guide rod is fixed on the gland through a fastening nut.
进一步的,其中涨套拉杆组件包括下端连接在浮动滑块螺纹孔内的拉杆。Furthermore, the pull rod assembly of the expansion sleeve includes a pull rod whose lower end is connected in the threaded hole of the floating slider.
进一步的,拉杆直径由下往上逐渐增大,拉杆的外侧套有涨套本体,涨套本体的外侧通过螺钉固定有支撑座。Further, the diameter of the tie rod gradually increases from bottom to top, the outside of the tie rod is covered with an expansion sleeve body, and the outside of the expansion sleeve body is fixed with a support seat by screws.
进一步的,动力杆上端设有用于拧动动力杆的内六方孔。Further, the upper end of the power rod is provided with an inner hexagonal hole for twisting the power rod.
进一步的,底座通过螺栓固定安装在机床上。Further, the base is fixedly installed on the machine tool by bolts.
与现有技术相比,本实用新型具有以下有益的技术效果:Compared with the prior art, the utility model has the following beneficial technical effects:
本实用新型一种模块化系列化钻孔夹具,通过与机床固定连接的底座连接盘,底座连接盘上端连接有涨套拉杆组件,其中底座连接盘包括中间设有凹孔的底座,底座上设有浮动滑块,底座与浮动滑块之间设有压缩弹簧,浮动滑块上端套有压盖,压盖下端与底座上端接触,压盖与底座通过螺栓固定,浮动滑块上设有螺纹通孔,浮动滑块的螺纹通孔内安装有动力杆,动力杆上端通过滚动轴承安装在压盖上,滚动轴承上端设有固定于压盖上的压块,动力杆上端设有有六角法兰面螺母,浮动滑块上端设有用于与涨套拉杆组件连接的螺纹孔,通过转动动力杆就带动浮动滑块的上下运动,从而达到涨紧或松开工件的目的,做到了一键式装卸,大大提高了工件的装卸效率,通过在浮动滑块下端设置压缩弹簧,方便了浮动滑块的上浮,通过在动力杆上端安装六角法兰面螺母,防止动力杆在夹具工作过程中松动。The utility model is a modular serialized drilling jig. Through the base connection plate fixedly connected with the machine tool, the upper end of the base connection plate is connected with an expansion sleeve pull rod assembly, wherein the base connection plate includes a base with a concave hole in the middle. There is a floating slider, a compression spring is set between the base and the floating slider, the upper end of the floating slider is covered with a gland, the lower end of the gland is in contact with the upper end of the base, the gland and the base are fixed by bolts, and the floating slider is provided with a screw thread. A power rod is installed in the threaded hole of the floating slider. The upper end of the power rod is installed on the gland through a rolling bearing. The upper end of the rolling bearing is provided with a pressure block fixed on the gland. The upper end of the power rod is provided with a hexagonal flange nut , the upper end of the floating slider is provided with a threaded hole for connecting with the expansion sleeve tie rod assembly. By turning the power rod, the floating slider moves up and down, so as to achieve the purpose of tightening or loosening the workpiece. One-button loading and unloading is greatly improved. The loading and unloading efficiency of the workpiece is improved. By setting the compression spring at the lower end of the floating slider, the floating of the floating slider is facilitated. By installing the hexagonal flange nut on the upper end of the power rod, the power rod is prevented from loosening during the work of the fixture.
附图说明Description of drawings
图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
图2为涨套拉杆组件结构示意图。Figure 2 is a schematic diagram of the structure of the expansion sleeve tie rod assembly.
图3为涨套本体结构示意图。Figure 3 is a schematic diagram of the body structure of the expansion sleeve.
其中,1、底座;2、紧固螺母;3、导向杆;4、浮动滑块;5、压缩弹簧;6、压盖;7、滚珠轴承;8、动力杆;9、压块;10、六角法兰面螺母;11、涨套本体;12、支撑座,13、涨套拉杆组件;14、螺栓;15、拉杆;16、粘接涨套。Among them, 1. base; 2. fastening nut; 3. guide rod; 4. floating slider; 5. compression spring; 6. gland; 7. ball bearing; 8. power rod; 9. pressing block; 10. Hexagonal flange nut; 11. Expander body; 12. Support seat; 13. Expander pull rod assembly; 14. Bolt; 15. Pull rod; 16. Bonded expander.
具体实施方式detailed description
下面结合附图对本实用新型做进一步详细描述:Below in conjunction with accompanying drawing, the utility model is described in further detail:
如图1所示,一种模块化系列化钻孔夹具,包括与机床固定连接的底座连接盘,底座连接盘上端连接有涨套拉杆组件13,其中底座连接盘包括中间设有凹孔的底座1,底座1上设有浮动滑块4,浮动滑块4下端设有凸台,浮动滑块4下端凸台插入到底座1的凹孔内,底座1与浮动滑块4之间设有压缩弹簧5,底座1上设有用于放置压缩弹簧5的四个均布的凹槽,浮动滑块4上端开设有螺纹孔,浮动滑块4上端套有压盖6,压盖6下端与底座1上端接触,压盖6与底座1通过螺栓固定,浮动滑块4上设有导向通孔,导向杆3下端穿过浮动滑块4上的导向通孔与底座1通过螺纹连接,导向杆3上端通过紧固螺母2固定在压盖6上,浮动滑块4上设有螺纹通孔,浮动滑块4的螺纹通孔内安装有动力杆8,动力杆8上端通过滚动轴承安装在压盖6上,滚动轴承上端设有固定于压盖6上的压块9,通过压块9以及滚动轴承对动力杆8进行轴向定位,动力杆8下端通过滚珠轴承7安装在底座1上,动力杆8中间部分设有螺纹,与浮动滑块4的螺纹通孔螺纹连接,动力杆8上端固定有用于防松的六角法兰面螺母10,动力杆8上端为可用于转动动力杆8的内六方孔,其中涨套拉杆组件13包括为一体结构的粘接涨套16和拉杆15,拉杆15下端设有螺纹,拉杆15下端与浮动滑块4的螺纹通孔连接,拉杆15由下往上为锥形,直径由下往上逐渐增大,拉杆15的外侧套有涨套本体11,涨套本体11的外侧通过螺钉固定有支撑座12,涨套拉杆组件13外侧安装待加工齿轮试件;其中底座1通过螺栓14固定安装在机床上。其中粘接涨套16是由八个均匀分布的切瓣粘胶粘接而成,有很好的径向伸缩性。装配时,拉杆15穿过涨套本体11的中心孔,通过底端螺纹与浮动滑块4连接,粘接涨套16的锥形内壁与本体11的外锥面贴合,粘接涨套16的外圆柱面则与被加工件的内孔接触。As shown in Figure 1, a modular serialized drilling jig includes a base connection plate fixedly connected to the machine tool, and the upper end of the base connection plate is connected with an expansion sleeve pull rod assembly 13, wherein the base connection plate includes a base with a concave hole in the middle 1. There is a floating slider 4 on the base 1, and a boss is provided at the lower end of the floating slider 4. The boss at the lower end of the floating slider 4 is inserted into the concave hole of the base 1. There is a compression between the base 1 and the floating slider 4. Spring 5, the base 1 is provided with four evenly distributed grooves for placing the compression spring 5, the upper end of the floating slider 4 is provided with a threaded hole, the upper end of the floating slider 4 is covered with a gland 6, and the lower end of the gland 6 is connected to the base 1 The upper end is in contact, the gland 6 and the base 1 are fixed by bolts, the floating slider 4 is provided with a guide through hole, the lower end of the guide rod 3 passes through the guide through hole on the floating slider 4 and is connected with the base 1 by threads, and the upper end of the guide rod 3 Fixed on the gland 6 by the fastening nut 2, the floating slider 4 is provided with a threaded through hole, a power rod 8 is installed in the threaded through hole of the floating slider 4, and the upper end of the power rod 8 is installed on the gland 6 through a rolling bearing , the upper end of the rolling bearing is provided with a pressure block 9 fixed on the gland 6, the power rod 8 is axially positioned through the pressure block 9 and the rolling bearing, the lower end of the power rod 8 is installed on the base 1 through the ball bearing 7, and the middle part of the power rod 8 Be provided with screw thread, be threadedly connected with the threaded through hole of floating slide block 4, the hexagonal flange surface nut 10 that is used for anti-loosening is fixed on the upper end of power rod 8, the inner hexagonal hole that can be used for rotating power rod 8 at the upper end of power rod 8, wherein The expansion sleeve pull rod assembly 13 includes an integrally bonded expansion sleeve 16 and a pull rod 15. The lower end of the pull rod 15 is provided with threads, and the lower end of the pull rod 15 is connected with the threaded through hole of the floating slider 4. The pull rod 15 is tapered from bottom to top, The diameter gradually increases from bottom to top. The outside of the pull rod 15 is covered with an expansion sleeve body 11, and the outside of the expansion sleeve body 11 is fixed with a support seat 12 by screws. It is fixedly installed on the machine tool by bolts 14. Wherein the bonding expanding sleeve 16 is formed by bonding eight evenly distributed flaps of cut flaps, and has good radial flexibility. When assembling, the pull rod 15 passes through the central hole of the expansion sleeve body 11, and is connected with the floating slider 4 through the thread at the bottom end, and the tapered inner wall of the expansion sleeve 16 is bonded to the outer tapered surface of the body 11, and the expansion sleeve 16 is bonded The outer cylindrical surface is in contact with the inner hole of the workpiece.
下面结合附图对本实用新型的结构原理和使用步骤作进一步说明:Below in conjunction with accompanying drawing, structural principle of the present utility model and operation steps are further described:
安装时,先将底座1安装在钻孔机床上,然后放置滚珠轴承7,将导向杆3旋入底座,再放入压缩弹簧5,将浮动滑块4穿过导向杆放置在压缩弹簧上,握住浮动滑块上端,将动力杆8旋入浮动滑块螺纹孔中,直到下端完全进入滚珠轴承7中,然后依次放置压盖6、滚珠轴承、压块9,并固定压块,接着安装紧固螺母2,固定导向杆。When installing, first install the base 1 on the drilling machine, then place the ball bearing 7, screw the guide rod 3 into the base, then put the compression spring 5, put the floating slider 4 through the guide rod and place it on the compression spring, Hold the upper end of the floating slider, screw the power rod 8 into the threaded hole of the floating slider until the lower end completely enters the ball bearing 7, then place the gland 6, ball bearing, and pressing block 9 in sequence, and fix the pressing block, then install Tighten the nut 2 to fix the guide rod.
用内六方扳手转动动力杆8,从上方能看到浮动滑块平稳上下移动,说明底座连接盘安装良好,然后将浮动滑块调整到上端低于压盖上端大约4mm的位置,拧上六角法兰面螺母10,至此,底座连接盘安装完成;Use the hex wrench to turn the power rod 8, and you can see the floating slider moving up and down smoothly from above, indicating that the base connection plate is installed well, then adjust the floating slider to the position where the upper end is about 4mm lower than the upper end of the gland, and screw on the hexagonal method Blue surface nut 10, so far, the installation of the base connection plate is completed;
然后依次安装涨套本体11和支撑座12,最后将涨套拉杆组件13通过螺纹副旋入浮动滑块的螺纹孔中。Then install the expansion sleeve body 11 and the support seat 12 in sequence, and finally screw the expansion sleeve pull rod assembly 13 into the threaded hole of the floating slider through the thread pair.
工作时,先松开六角法兰面螺母10,然后用内六方扳手逆时针转动动力杆8,动力杆通过螺纹副使浮动滑块4向下移动,带动涨套拉杆组件13下移,从而涨紧工件。工件涨紧后,将六角法兰面螺母10重新拧紧,防止动力杆8松动,夹具工作时,浮动滑块4带动拉杆15向下运动,粘接涨套16随之下移,由于锥面的存在,粘接涨套16在下移的同时被径向涨大,工件随之被涨紧。When working, first loosen the hexagonal flange nut 10, and then use the hexagonal wrench to turn the power rod 8 counterclockwise. Tighten the workpiece. After the workpiece is tightened, re-tighten the hexagonal flange nut 10 to prevent the power rod 8 from loosening. When the fixture is working, the floating slider 4 drives the pull rod 15 to move downward, and the bonding expansion sleeve 16 moves down accordingly. Exist, the bonding expansion sleeve 16 is radially expanded while moving down, and the workpiece is tightened thereupon.
加工完成后,松开六角法兰面螺母,用内六方扳手顺时针转动动力杆,浮动滑块上移,涨套松开,工件可顺利取下。After the processing is completed, loosen the hexagonal flange nut, turn the power rod clockwise with the hexagonal wrench, the floating slider moves up, the expansion sleeve is loosened, and the workpiece can be removed smoothly.
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CN108818022A (en) * | 2018-08-02 | 2018-11-16 | 西安法士特汽车传动有限公司 | A kind of support base and its application method of lathe Double End floating positioning work piece |
CN112815804A (en) * | 2021-01-07 | 2021-05-18 | 江西天孚科技有限公司 | Angle and size detection device of BIDI device |
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2016
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CN106944843A (en) * | 2017-03-14 | 2017-07-14 | 成都亨通兆业精密机械有限公司 | A kind of boring fastening localization method of special-shaped workpiece |
CN108789204A (en) * | 2017-05-03 | 2018-11-13 | 沈阳新松机器人自动化股份有限公司 | A kind of three-dimensional floating adjustable fixture |
CN108213990A (en) * | 2018-01-10 | 2018-06-29 | 高佳 | A kind of gear machining apparatus adjusted convenient for workpiece |
CN108818022A (en) * | 2018-08-02 | 2018-11-16 | 西安法士特汽车传动有限公司 | A kind of support base and its application method of lathe Double End floating positioning work piece |
CN108818022B (en) * | 2018-08-02 | 2024-05-14 | 西安法士特汽车传动有限公司 | Supporting seat for floating positioning of workpiece at two end surfaces of lathe and use method of supporting seat |
CN112815804A (en) * | 2021-01-07 | 2021-05-18 | 江西天孚科技有限公司 | Angle and size detection device of BIDI device |
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