CN205387960U - Radial seal structure suitable for cantilever rotor - Google Patents

Radial seal structure suitable for cantilever rotor Download PDF

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CN205387960U
CN205387960U CN201620142359.7U CN201620142359U CN205387960U CN 205387960 U CN205387960 U CN 205387960U CN 201620142359 U CN201620142359 U CN 201620142359U CN 205387960 U CN205387960 U CN 205387960U
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rotor
sealing structure
cantilever
radial
radial sealing
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朱阳历
陈海生
李文
张雪辉
胡东旭
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Institute of Engineering Thermophysics of CAS
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Institute of Engineering Thermophysics of CAS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract

本实用新型涉及一种适用于悬臂转子的径向密封结构。具体内容为:一台采用悬臂支撑转子的叶轮机械,在其动、静叶之间的泄漏腔室内设置沿径向分布的密封结构,密封体固定在静止件上,通过密封体与动叶轮盘之间的配合对动静交接面泄漏的高压流体进行密封。本实用新型在完成密封作用的同时,显著减小密封体占用主轴的轴向空间,使得设备的转子动力学设计更加灵活,结构更加紧凑,同时也减小了轮盘所受的轴向推力以及止推轴承的摩擦耗功,提高了设备的能量转换效率,适用于采用悬臂转子结构的各类叶轮机械。

The utility model relates to a radial sealing structure suitable for a cantilever rotor. The specific content is: a turbomachinery that supports the rotor with a cantilever is provided with a radially distributed sealing structure in the leakage chamber between the moving and stationary blades, the sealing body is fixed on the stationary part, and the sealing body and the moving impeller disc The cooperation between them seals the high-pressure fluid leaked from the dynamic and static interface. While completing the sealing function, the utility model significantly reduces the axial space of the main shaft occupied by the sealing body, makes the rotor dynamics design of the equipment more flexible, and the structure is more compact, and at the same time reduces the axial thrust and The frictional power consumption of the thrust bearing improves the energy conversion efficiency of the equipment, and is suitable for various types of impeller machinery with a cantilever rotor structure.

Description

一种适用于悬臂转子的径向密封结构A radial sealing structure suitable for cantilever rotor

技术领域technical field

本实用新型涉及叶轮机械的密封结构,具体地说是一种适用于悬臂转子的径向密封结构。The utility model relates to a sealing structure of an impeller machine, in particular to a radial sealing structure suitable for a cantilever rotor.

背景技术Background technique

叶轮机械的密封结构种类较多,适用的工作介质类型、压力、温度等各不相同,但对于动、静叶之间泄漏腔室的密封一般都在主轴表面附近沿轴向布置。There are many types of sealing structures for turbomachinery, and the applicable working medium types, pressures, temperatures, etc. are different, but the sealing of the leakage chamber between the moving and stationary blades is generally arranged in the axial direction near the surface of the main shaft.

当密封压力较高时,碳环、迷宫、蜂窝或刷式密封等结构占用主轴上较大的轴向空间,影响转子动力学方案的设计和设备结构的紧凑性,而干气密封等性能优异的机械密封装置虽然能利用较短的轴向长度完成对高压工质的密封,但也有工作温度和最小径向尺寸的限制,应用场合受限。此外,在主轴表面附近沿轴向布置密封结构时,从轮盘轮毂位置(即泄漏腔室进口)到密封结构的进口都充满高压工质,使得转子承受的轴向推力较大,进而增加止推轴承的摩擦耗功,或者必须采用额外的复杂结构来抵消过大的轴向推力。When the sealing pressure is high, structures such as carbon rings, labyrinth, honeycomb or brush seals occupy a large axial space on the main shaft, which affects the design of the rotor dynamics scheme and the compactness of the equipment structure, while the performance of dry gas seals is excellent Although the advanced mechanical seal device can use a short axial length to complete the sealing of the high-pressure working fluid, it also has limitations in the working temperature and the minimum radial dimension, and the application is limited. In addition, when the sealing structure is arranged axially near the surface of the main shaft, high-pressure working fluid is filled from the position of the wheel hub (that is, the inlet of the leakage chamber) to the inlet of the sealing structure, so that the axial thrust of the rotor is relatively large, thereby increasing the pressure on the rotor. The friction of the thrust bearing consumes work, or an additional complex structure must be used to counteract the excessive axial thrust.

为了减小轴向密封体占用主轴的轴向空间以及转子承受的轴向推力,本实用新型提出了一种适用于悬臂转子的径向密封结构。In order to reduce the axial space of the main shaft occupied by the axial sealing body and the axial thrust of the rotor, the utility model proposes a radial sealing structure suitable for the cantilever rotor.

实用新型内容Utility model content

本实用新型公开了一种适用于悬臂转子的径向密封结构,涉及叶轮机械的密封结构,通过该结构的应用可以减小密封体占用主轴的轴向空间以及转子承受的轴向推力,使设备的结构设计更加灵活,并能提高其效率和运行的稳定性,具有广阔的应用前景。The utility model discloses a radial sealing structure suitable for cantilever rotors, which relates to the sealing structure of impeller machinery. The application of the structure can reduce the axial space occupied by the main shaft by the sealing body and the axial thrust of the rotor, so that the equipment The structural design of the utility model is more flexible, and can improve its efficiency and operation stability, and has broad application prospects.

为达到上述目的,本实用新型的技术解决方案如下:In order to achieve the above object, the technical solution of the present utility model is as follows:

一种适用于悬臂转子的径向密封结构,所述径向密封结构设置于采用悬臂转子结构的叶轮机械,所述叶轮机械包括壳体和悬臂转子,所述悬臂转子包括设置于主轴上的动叶轮盘,所述壳体上固定有与所述动叶轮盘同轴设置的静叶及其环座,其特征在于,在所述叶轮机械的动、静叶之间的泄漏腔室内设置沿径向分布的密封体,所述密封体固定在静止件上,通过密封体与动叶轮盘之间的配合对动静交接面泄漏的高压流体进行密封。A radial sealing structure suitable for a cantilever rotor, the radial sealing structure is set on a turbomachinery adopting a cantilever rotor structure, the turbomachinery includes a casing and a cantilever rotor, and the cantilever rotor includes a moving shaft arranged on a main shaft The impeller disc, the casing is fixed with the stationary blade coaxial with the moving impeller disc and its ring seat, which is characterized in that a radial The sealing body is distributed to the direction, and the sealing body is fixed on the stationary part, and the high-pressure fluid leaked from the dynamic and static interface is sealed through the cooperation between the sealing body and the rotor disk.

优选地,所述动叶轮盘与主轴的扭矩传递通过端面齿、三角轴、单键或双键完成,动叶轮盘与主轴通过轴头螺母或在轴头螺母的基础上配备拉杆固定。Preferably, the torque transmission between the impeller disc and the main shaft is accomplished through end face teeth, triangular shafts, single or double keys, and the impeller disc and the main shaft are fixed by shaft nuts or equipped with tie rods on the basis of shaft nuts.

优选地,所述密封体通过止口或螺栓固定在壳体、静叶环座或轴承箱等静止件上,保证主汽封定位精准、牢固,且形变量小。Preferably, the sealing body is fixed on stationary parts such as the casing, the vane ring seat, or the bearing box through seams or bolts, so as to ensure accurate and firm positioning of the main steam seal and small deformation.

优选地,所述径向密封结构可以为单一的迷宫密封(梳齿型、纵树型或J型)、碳环密封、蜂窝密封或刷式密封,也可以为上述密封结构的多个组合型式。Preferably, the radial sealing structure can be a single labyrinth seal (comb type, vertical tree type or J type), carbon ring seal, honeycomb seal or brush seal, and can also be a combination of the above sealing structures .

优选地,所述动叶轮盘靠近密封体的一侧可以设置凹槽、凸起,也可以设置为平面、斜面或曲面,用以与径向密封体配合完成密封作用。Preferably, the side of the impeller disc close to the sealing body can be provided with grooves, protrusions, or can be set as a flat, inclined or curved surface, so as to cooperate with the radial sealing body to complete the sealing function.

通过密封体与动叶轮盘之间的配合对动静交接面泄漏的高压流体进行密封,只占用主轴上很小的轴向长度。叶轮沿轴线方向与主轴联接,便于与径向密封体的配合、安装及间隙测量。The high-pressure fluid leaked from the dynamic and static interface is sealed through the cooperation between the sealing body and the moving impeller disc, which only occupies a small axial length on the main shaft. The impeller is connected to the main shaft along the axial direction, which is convenient for matching, installation and clearance measurement with the radial sealing body.

由于径向密封结构的使用,使得动、静叶之间的泄漏腔自泄漏腔的进口至主轴表面位置,流体压力呈逐渐下降趋势,与轴向密封结构相比,转子所受的轴向推力显著减小。在保证密封效果的前提下,密封体安装的平均半径越大,轴向推力减小的效果越明显。Due to the use of the radial sealing structure, the leakage cavity between the moving and stationary blades is from the inlet of the leakage cavity to the surface of the main shaft, and the fluid pressure is gradually decreasing. Compared with the axial sealing structure, the axial thrust of the rotor Significantly reduced. Under the premise of ensuring the sealing effect, the larger the average radius of the sealing body installation, the more obvious the effect of reducing the axial thrust.

优选地,所述壳体和悬臂转子的主轴之间进一步设置有轴向的油封或辅助密封结构。径向密封结构可以与轴向的油封或辅助密封结构合为一体,即同时具有径向和轴向密封作用的密封体。Preferably, an axial oil seal or auxiliary sealing structure is further provided between the housing and the main shaft of the cantilever rotor. The radial sealing structure can be integrated with the axial oil seal or auxiliary sealing structure, that is, the sealing body has both radial and axial sealing functions.

优选地,所述叶轮机械为压缩或膨胀类叶轮机械,所述叶轮机械的叶轮型式可以为向心式、混流式和轴流式,工作介质可以为气体、液体或多相流,叶轮可以为单级或多级。Preferably, the impeller machine is a compression or expansion type impeller machine, the impeller type of the impeller machine can be centripetal, mixed flow and axial flow, the working medium can be gas, liquid or multiphase flow, and the impeller can be Single or multi-level.

上述内容在保证设备结构设计合理性的同时,减小了密封体的轴向长度和转子承受的轴向推力,可以提高其运行稳定性和能量利用效率。The above content not only ensures the rationality of the equipment structure design, but also reduces the axial length of the sealing body and the axial thrust of the rotor, which can improve its operation stability and energy utilization efficiency.

同现有技术相比,本实用新型的优点与有益效果为:Compared with the prior art, the utility model has the advantages and beneficial effects as follows:

1.径向密封结构的采用减小了密封体占用主轴的轴向长度,使得设备的转子动力学方案设计更加灵活,结构更加紧凑;1. The adoption of the radial seal structure reduces the axial length of the main shaft occupied by the seal body, making the rotor dynamics design of the equipment more flexible and the structure more compact;

2.径向密封结构减小了动静交接泄漏腔室的平均压力,从而使得转子承受的轴向推力明显小于目前普遍应用的轴向汽封结构,同时也减小了止推轴承的摩擦耗功;2. The radial seal structure reduces the average pressure of the static and dynamic handover leakage chamber, so that the axial thrust of the rotor is significantly smaller than the commonly used axial seal structure at present, and also reduces the friction power consumption of the thrust bearing ;

3.径向密封结构可以起到全部或部分密封功能,根据实际需要可以同轴向密封组合使用。3. The radial sealing structure can perform all or part of the sealing function, and can be used in combination with the axial sealing according to actual needs.

附图说明Description of drawings

图1为具有径向密封结构的悬臂转子结构示意图;Figure 1 is a schematic diagram of the structure of a cantilever rotor with a radial seal structure;

图2为图1中I的局部放大图;Fig. 2 is the partial enlarged view of I among Fig. 1;

图3为泄漏腔内工质压力随回转半径的变化曲线。Fig. 3 is the variation curve of the pressure of the working fluid in the leakage chamber with the radius of gyration.

具体实施方式detailed description

下面结合附图对本实用新型的结构、技术方案作进一步的具体描述,给出本实用新型的一个实施例。Below in conjunction with the accompanying drawings, the structure and technical solutions of the utility model will be further described in detail, and an embodiment of the utility model will be provided.

作为本实用新型的一个实施例,如图1、2所示,一台采用悬臂转子结构的轴流透平,该轴流透平包括进气蜗壳2和悬臂转子,悬臂转子包括设置于主轴5上的动叶轮盘6,进气蜗壳2上固定有与动叶轮盘6同轴设置的静叶及其环座8,动叶轮盘6的外圆周面上设置有动叶9。动叶轮盘6与主轴5通过端面齿、拉杆和轴头锁紧螺母7联接。进气蜗壳2的进口处设置有进气法兰1,出口处设置有排气法兰3,主轴5由支撑轴承4进行支撑。As an embodiment of the present utility model, as shown in Figures 1 and 2, an axial flow turbine adopting a cantilever rotor structure, the axial flow turbine includes an inlet volute 2 and a cantilever rotor, and the cantilever rotor includes 5, the rotor disk 6 on the inlet volute 2 is fixed with stationary vanes coaxial with the rotor disk 6 and its ring seat 8, and the rotor blade 9 is arranged on the outer circumference of the rotor disk 6. The moving impeller disc 6 is connected with the main shaft 5 through end face teeth, pull rods and shaft head lock nut 7 . The inlet of the intake volute 2 is provided with an inlet flange 1 , and the outlet is provided with an exhaust flange 3 , and the main shaft 5 is supported by a supporting bearing 4 .

由高低齿组成的径向密封体11通过止口固定在进气蜗壳2和静叶环上,动叶轮盘6靠近径向密封体11的一侧设置了凹槽与高低齿配合,齿顶与动叶轮盘6表面之间的间隙为0.15~0.35mm,通过该径向迷宫完成对动、静叶之间泄漏的高压流体的密封。The radial sealing body 11 composed of high and low teeth is fixed on the intake volute 2 and the stationary vane ring through the seam. The side of the moving impeller disk 6 close to the radial sealing body 11 is provided with a groove to cooperate with the high and low teeth. The gap between it and the surface of the rotor disk 6 is 0.15-0.35mm, and the high-pressure fluid leaked between the rotor and the stator is sealed through the radial labyrinth.

油封(或副密封结构)10用以隔离润滑油或者辅助密封,可以根据需要选择是否采用,且可以与径向密封结构合为一体,即同时具有径向和轴向密封作用的密封体。The oil seal (or secondary seal structure) 10 is used to isolate lubricating oil or auxiliary seal, which can be selected according to needs, and can be integrated with the radial seal structure, that is, a seal body with both radial and axial sealing functions.

径向密封结构在完成密封功能的同时,只占用了主轴上很小的轴向长度。The radial sealing structure only occupies a small axial length of the main shaft while completing the sealing function.

设备装配时首先保证进气蜗壳2、轴承4、主轴5、油封10、静叶环8以及径向密封体11的相对位置,再采用拉杆和轴头螺母7将叶盘(6和9)与主轴5锁紧。When assembling the equipment, first ensure the relative positions of the intake volute 2, bearing 4, main shaft 5, oil seal 10, vane ring 8 and radial sealing body 11, and then use the pull rod and shaft nut 7 to fix the blisks (6 and 9) Lock with spindle 5.

对于该径向密封结构,由于梳齿与轮盘表面之间间隙的通流面积随回转半径的减小而变小,径向均匀布置梳齿时,泄漏腔内流体压力随回转半径的变化曲线一般如图3所示,小半径位置的压降效果更明显,假设其大致满足对数函数规律。进一步假设该轴流透平的进口总压为75bar(绝对压力,下同),膨胀比为3.5,密封结构出口(即b位置,接近主轴表面,回转半径40mm)压力为1bar,那么泄漏腔入口(即a位置,回转半径160mm)静压为27bar,动叶后泄漏腔的静压为21bar,动叶所受的轴向推力约为51kN,根据上述参数计算得出若只采用主轴表面附近的轴向密封结构时,转子所受的轴向推力约为85.5kN,若采用实施例所示的径向密封完全高压流动工质的密封时,转子所受的轴向推力约为57.3kN,推力下降28.2kN(比例为33%),效果显著。For this radial sealing structure, since the flow area of the gap between the comb teeth and the surface of the wheel disk decreases with the decrease of the radius of gyration, when the comb teeth are evenly arranged in the radial direction, the change curve of the fluid pressure in the leakage chamber with the radius of gyration Generally, as shown in Figure 3, the pressure drop effect at the small radius position is more obvious, assuming that it roughly satisfies the law of logarithmic function. Further assume that the total inlet pressure of the axial flow turbine is 75bar (absolute pressure, the same below), the expansion ratio is 3.5, and the pressure at the outlet of the sealing structure (that is, position b, close to the surface of the main shaft, and the radius of gyration is 40mm) is 1bar, then the inlet of the leakage chamber (i.e. position a, radius of gyration 160mm) the static pressure is 27bar, the static pressure of the leakage cavity behind the moving blade is 21bar, and the axial thrust on the moving blade is about 51kN. According to the above parameters, if only the surface near the main shaft is used In the axial seal structure, the axial thrust of the rotor is about 85.5kN. If the radial seal shown in the embodiment is used to seal the high-pressure working fluid, the axial thrust of the rotor is about 57.3kN. A drop of 28.2kN (33% of the ratio) is significant.

此外,在保证密封效果的前提下,径向密封体安装的平均回转半径越大,轴向推力减小的效果越明显,若大半径位置的密封效果(即压力降低的速率和幅度)优于图3所示规律时,轴向推力的减小将更加显著。In addition, under the premise of ensuring the sealing effect, the larger the average radius of gyration installed by the radial sealing body, the more obvious the effect of reducing the axial thrust. When the law is shown in Figure 3, the reduction of axial thrust will be more significant.

上述内容完成了一台具有悬臂转子轴流透平的径向密封结构布置,密封体只占用了主轴较小的轴向长度,在显著减小转子承受轴向推力的同时,也减小了止推轴承的摩擦功耗。本实用新型实施例适用于采用悬臂支撑的各类叶轮机械。The above content completes a radial sealing structure arrangement of an axial flow turbine with a cantilever rotor. The sealing body only occupies a small axial length of the main shaft, which not only significantly reduces the axial thrust of the rotor, but also reduces the Frictional power loss in a push bearing. The embodiment of the utility model is suitable for all kinds of impeller machines supported by cantilever.

通过上述实施例,有效实现了本实用新型的目的。该领域的技术人员可以理解本实用新型包括但不限于附图和以上具体实施方式中描述的内容。虽然本实用新型已就目前认为最为实用且优选的实施例进行说明,但应知道,本实用新型并不限于所公开的实施例,任何不偏离本实用新型的功能和结构原理的修改都将包括在权利要求书的范围中。Through the above embodiments, the purpose of the utility model is effectively achieved. Those skilled in the art can understand that the present invention includes but is not limited to the contents described in the accompanying drawings and the above specific embodiments. Although the utility model has been described with regard to the most practical and preferred embodiment considered at present, it should be known that the utility model is not limited to the disclosed embodiment, and any modification that does not deviate from the function and structural principles of the utility model will include within the scope of the claims.

Claims (7)

1.一种适用于悬臂转子的径向密封结构,所述径向密封结构设置于采用悬臂转子结构的叶轮机械,所述叶轮机械包括壳体和悬臂转子,所述悬臂转子包括设置于主轴上的动叶轮盘,所述壳体上固定有与所述动叶轮盘同轴设置的静叶及其环座,其特征在于:在所述叶轮机械的动、静叶之间的泄漏腔室内设置沿径向分布的密封体,所述密封体固定在静止件上,通过密封体与动叶轮盘之间的配合对动静交接面泄漏的高压流体进行密封。1. A radial sealing structure suitable for a cantilever rotor, the radial sealing structure is arranged on a turbomachinery adopting a cantilever rotor structure, the turbomachinery includes a casing and a cantilever rotor, and the cantilever rotor includes a The rotor disk of the rotor blade, the casing is fixed with the stationary blade coaxial with the rotor disk and its ring seat, and it is characterized in that: the leakage chamber between the rotor blade and the stator blade of the turbomachinery is set The radially distributed sealing body is fixed on the stationary part, and the high-pressure fluid leaked from the dynamic and static interface is sealed through the cooperation between the sealing body and the rotor disc. 2.根据权利要求1所述的径向密封结构,其特征在于:所述密封体通过止口或螺栓固定在壳体、静叶环座或悬臂转子的轴承箱上。2 . The radial sealing structure according to claim 1 , wherein the sealing body is fixed on the casing, the vane ring seat or the bearing box of the cantilever rotor through seams or bolts. 3 . 3.根据权利要求1所述的径向密封结构,其特征在于:所述径向密封结构为迷宫密封、碳环密封、蜂窝密封或刷式密封结构,或上述密封结构的组合。3. The radial sealing structure according to claim 1, characterized in that: the radial sealing structure is a labyrinth seal, carbon ring seal, honeycomb seal or brush seal structure, or a combination of the above seal structures. 4.根据权利要求1所述的径向密封结构,其特征在于:所述动叶轮盘靠近密封体的一侧设置有凹槽或凸起,或设置为平面、斜面或曲面,用以与所述密封体配合完成密封作用。4. The radial sealing structure according to claim 1, characterized in that: the side of the moving impeller disk close to the sealing body is provided with a groove or a protrusion, or is provided as a plane, an inclined surface or a curved surface, so as to be compatible with the The sealing body cooperates to complete the sealing function. 5.根据权利要求1所述的径向密封结构,其特征在于:所述壳体和悬臂转子的主轴之间进一步设置有轴向的油封或辅助密封结构。5 . The radial sealing structure according to claim 1 , wherein an axial oil seal or auxiliary sealing structure is further arranged between the housing and the main shaft of the cantilever rotor. 6.根据权利要求1所述的径向密封结构,其特征在于:所述径向密封结构的密封介质为气体、液体或多相流,叶轮级数为单级或多级。6. The radial sealing structure according to claim 1, characterized in that: the sealing medium of the radial sealing structure is gas, liquid or multi-phase flow, and the number of impeller stages is single stage or multistage. 7.根据权利要求1所述的径向密封结构,其特征在于:所述动叶轮盘与主轴的扭矩传递通过端面齿、三角轴、单键或双键完成,动叶轮盘与主轴通过轴头螺母或在轴头螺母的基础上配备拉杆固定。7. The radial sealing structure according to claim 1, characterized in that: the torque transmission between the moving impeller disc and the main shaft is completed through end face teeth, triangular shafts, single or double keys, and the moving vane disc and the main shaft pass through the shaft head Nut or on the basis of the shaft head nut equipped with a tie rod fixed.
CN201620142359.7U 2016-02-25 2016-02-25 Radial seal structure suitable for cantilever rotor Active CN205387960U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109026761A (en) * 2018-10-18 2018-12-18 毕森机械(上海)有限公司 A kind of compressor host

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109026761A (en) * 2018-10-18 2018-12-18 毕森机械(上海)有限公司 A kind of compressor host

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