CN205387228U - Novel edible fungi culture material punching press sack filling machine - Google Patents
Novel edible fungi culture material punching press sack filling machine Download PDFInfo
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- CN205387228U CN205387228U CN201620112735.8U CN201620112735U CN205387228U CN 205387228 U CN205387228 U CN 205387228U CN 201620112735 U CN201620112735 U CN 201620112735U CN 205387228 U CN205387228 U CN 205387228U
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Abstract
本实用新型提供了一种新型食用菌培养料冲压装袋机,其特征在于,包括机身,机身的右侧面设置有进料仓,机身的正面下方设置有转盘机构,机身内部设置有冲压机构,冲压机构包括第一冲压杆、第二冲压杆和第一电动机,所述第一冲压杆内设置有转轴,转轴的上端与第一电动机相连,第一电动机带动转轴在第一冲压杆内旋转,转轴的下部固定连接有第一冲压针,所述第二冲压杆底部固定连接有第二冲压针,第一冲压杆与第二冲压杆固定连接。第一冲压杆上铰接有第一曲柄,第一曲柄铰接有齿轮,齿轮连接有第二电动机,第二电动机带动齿轮旋转。该装袋机利用两次冲压,使得菌袋内的培养料平整,而且接种孔处的培养料更加的紧实,利用后期的接种工作。
The utility model provides a novel punching and bagging machine for edible fungus culture material, which is characterized in that it includes a fuselage, a feeding bin is arranged on the right side of the fuselage, a turntable mechanism is arranged under the front of the fuselage, and inside the fuselage A stamping mechanism is provided, and the stamping mechanism includes a first stamping rod, a second stamping rod and a first motor, a rotating shaft is arranged inside the first stamping rod, the upper end of the rotating shaft is connected with the first motor, and the first motor drives the rotating shaft in the first The punching rod rotates inside, the lower part of the rotating shaft is fixedly connected with the first punching pin, the bottom of the second punching rod is fixedly connected with the second punching pin, and the first punching rod is fixedly connected with the second punching rod. A first crank is hinged on the first stamping rod, a gear is hinged on the first crank, a second motor is connected to the gear, and the second motor drives the gear to rotate. The bagging machine uses two stampings to make the culture material in the bacteria bag flat, and the culture material at the inoculation hole is more compact, and the inoculation work in the later stage is used.
Description
技术领域technical field
本实用新型涉及食用菌培养料装袋机领域,具体涉及一种新型食用菌培养料冲压装袋机。The utility model relates to the field of edible fungus culture material bagging machines, in particular to a novel edible fungus culture material stamping bagging machine.
背景技术Background technique
采用袋装培养料种植食用菌为现代规模化种植食用菌的有效方式,而食用菌的袋装培养料其装袋方式有人工装袋、机械化装袋,以人工方式将培养料装入塑料袋,费时、费力、劳动强度大,每一袋的培养料松紧度、长短等难以一致,影响质量;现有机械化装袋机,解放了劳动力,生产效率提高,但现有的冲压式装袋机还存在动作不连贯、操作繁琐、机械故障率高等性能上的不足。现有的食用菌冲压式装袋机大多都是单冲压结构,即装袋机上只装有一个冲压杆。作业时,由工人将食用菌菌袋套在装袋机的工位旋转转盘上,后进行装料冲压,由于在套装菌袋时,菌袋尚未完全张开,冲压杆冲压时经常会造成菌袋的褶皱,冲压后菌袋物料不平整。另外,冲压杆在冲压接种孔时大多采用直冲方式,即冲压过程中,冲压针不旋转,冲压杆在传动系统的带动下,上下运动,冲压针在冲压杆的带动下,在培养料上压出一个接种孔,采用该方式形成的接种孔由于四周培养料密度不一致,容易造成接种孔塌方,给食用菌的生产造成一定的麻烦。Planting edible fungi with bagged culture materials is an effective way to grow edible fungi on a large scale in modern times, and the bagged culture materials of edible fungi can be bagged manually or mechanized. The culture materials are manually packed into plastic bags. Time-consuming, labor-intensive, and labor-intensive, the tightness and length of each bag of culture material are difficult to be consistent, which affects the quality; the existing mechanized bagging machine liberates the labor force and improves production efficiency, but the existing stamping type bagging machine is still There are performance deficiencies such as incoherent action, cumbersome operation, and high mechanical failure rate. Most of the existing edible mushroom stamping type bagging machines are of single stamping structure, that is, only one stamping rod is housed on the bagging machine. During the operation, the worker puts the edible fungus bag on the rotary turntable of the bagging machine, and then carries out the filling and stamping. Since the fungus bag has not been fully opened when the fungus bag is set, the fungus often occurs when the punching rod is stamped. The folds of the bag, the bag material is not smooth after stamping. In addition, the punching rod mostly adopts the direct punching method when punching the inoculation hole, that is, during the punching process, the punching needle does not rotate, and the punching rod moves up and down under the drive of the transmission system, and the punching needle is driven by the punching rod. An inoculation hole is extruded, and the inoculation hole formed in this way is easy to cause the inoculation hole to collapse due to the inconsistency of the culture medium density around it, causing certain troubles for the production of edible fungi.
实用新型内容Utility model content
针对现有的装袋机采用单冲压结构及采用直冲的方式冲压接种孔,导致的菌袋褶皱易损的问题,本实用新型提供了一种新型食用菌培养料冲压装袋机。In view of the problem that the existing bagging machine adopts a single punching structure and adopts a direct punching method to punch the inoculation hole, resulting in the wrinkled and fragile problem of the fungus bag, the utility model provides a new type of punching and bagging machine for edible fungus culture material.
本实用新型采用以下的技术方案:The utility model adopts the following technical solutions:
新型食用菌培养料冲压装袋机,包括机身,所述机身的右侧面设置有进料仓,机身的正面下方设置有转盘机构,机身内部设置有冲压机构,所述冲压机构包括第一冲压杆、第二冲压杆和第一电动机,所述第一冲压杆内设置有转轴,转轴的上端与第一电动机相连,第一电动机带动转轴在第一冲压杆内旋转,转轴的下部固定连接有第一冲压针,所述第二冲压杆底部固定连接有第二冲压针,第一冲压杆与第二冲压杆固定连接,所述第一冲压杆上铰接有第一曲柄,第一曲柄铰接有齿轮,齿轮连接有第二电动机,第二电动机带动齿轮旋转;齿轮上还连接有蜗轮蜗杆机构,蜗轮蜗杆机构与转盘机构相连;所述转盘机构包括装袋转盘,装袋转盘的上转盘的外侧沿圆周方向均匀间隔设置有多个料筒,上转盘的中心位置处设置固定杆,固定杆上连接有推挡件,推挡件与蜗轮蜗杆机构相连。A new type of edible fungus culture material stamping and bagging machine, including a fuselage, a feed bin is arranged on the right side of the fuselage, a turntable mechanism is arranged under the front of the fuselage, a stamping mechanism is arranged inside the fuselage, and the stamping mechanism It includes a first stamping rod, a second stamping rod and a first motor. A rotating shaft is arranged inside the first stamping rod. The upper end of the rotating shaft is connected with the first motor. The first motor drives the rotating shaft to rotate in the first stamping rod. The lower part is fixedly connected with the first punching needle, the bottom of the second punching rod is fixedly connected with the second punching needle, the first punching rod is fixedly connected with the second punching rod, the first punching rod is hinged with a first crank, and the second punching rod is fixedly connected with the second punching rod. A crank is hinged with a gear, the gear is connected with a second motor, and the second motor drives the gear to rotate; the gear is also connected with a worm gear mechanism, and the worm gear mechanism is connected with the turntable mechanism; the turntable mechanism includes a bagging turntable, a bagging turntable The outer side of the upper turntable is provided with a plurality of barrels evenly spaced along the circumferential direction, and a fixed rod is arranged at the center of the upper turntable, and a pusher is connected to the fixed rod, and the pusher is connected with the worm gear mechanism.
优选地,所述推挡件包括推杆和挡块,所述推杆的底部与固定杆铰接,推杆的头部固定连接有推块,推块的上方铰接有第二曲柄,所述挡块设置在上转盘的上表面上,并位于上表面的内侧,所述推块能与挡块相接触。Preferably, the push block includes a push rod and a stopper, the bottom of the push rod is hinged to the fixed rod, the head of the push rod is fixedly connected with a push block, and a second crank is hinged above the push block, and the stopper The block is arranged on the upper surface of the upper turntable and is located on the inner side of the upper surface, and the push block can be in contact with the stop block.
优选地,所述第二曲柄与蜗轮蜗杆机构铰接。Preferably, the second crank is hinged to the worm gear mechanism.
本实用新型具有的有益效果是:The beneficial effect that the utility model has is:
本实用新型提供的冲压装袋机的冲压机构内设置有两个冲压杆,第二冲压杆在冲压过程中先对菌袋内的培养料进行一次冲压,使得菌袋内的空间充分打开,再由第一冲压杆进行二次冲压;第一冲压杆内设置的转轴在第一电动机的带动下旋转,同时冲压针旋转,在冲压杆上下运动的同时,保证了冲压针旋转的进入培养料中,两次冲压后,菌袋不会褶皱,菌袋内的培养料平整,而且接种孔处的培养料更加的紧实,利用后期的接种工作。另外,该装袋机通过蜗轮蜗杆机构带动第二曲柄转动,从而使得推杆在一定范围内做往复运动,推杆头部的推块推动转盘机构的上转盘处的挡块,使得转盘机构旋转。此种方式使得装袋机转动均匀,给现场的工作人员留出来了足够的时间进行套袋和卸袋的工作,提高了工作人员的工作效率,减少了机器的故障率。The punching mechanism of the punching bagging machine provided by the utility model is provided with two punching rods, and the second punching rod first punches the culture material in the mushroom bag once during the punching process, so that the space in the mushroom bag is fully opened, and then The second stamping is carried out by the first stamping rod; the rotating shaft set in the first stamping rod rotates under the drive of the first motor, and the stamping needle rotates at the same time. While the stamping rod moves up and down, it ensures that the stamping needle rotates into the compost , After two times of stamping, the bacteria bag will not wrinkle, the culture material in the bacteria bag is flat, and the culture material at the inoculation hole is more compact, and the inoculation work in the later stage is used. In addition, the bagging machine drives the second crank to rotate through the worm gear mechanism, so that the push rod reciprocates within a certain range, and the push block at the head of the push rod pushes the stopper at the upper turntable of the turntable mechanism to make the turntable mechanism rotate . This method makes the bagging machine rotate evenly, leaving enough time for the on-site staff to carry out the work of bagging and unloading, which improves the work efficiency of the staff and reduces the failure rate of the machine.
附图说明Description of drawings
图1为新型食用菌培养料冲压装袋机的结构示意图。Fig. 1 is a structural schematic diagram of a new type of edible fungus culture material stamping bagging machine.
图2为冲压机构的结构示意图。Figure 2 is a schematic structural view of the stamping mechanism.
具体实施方式detailed description
下面结合附图对本实用新型进行具体的说明:Below in conjunction with accompanying drawing, the utility model is specifically described:
结合图1和图2,新型食用菌培养料冲压装袋机,包括机身1,所述机身1的右侧面设置有进料仓2,机身的正面下方设置有转盘机构,机身内部设置有冲压机构。With reference to Fig. 1 and Fig. 2, the novel edible fungus culture material stamping and bagging machine includes a fuselage 1, the right side of the fuselage 1 is provided with a feeding bin 2, and a turntable mechanism is provided under the front of the fuselage, and the fuselage There is a stamping mechanism inside.
其中,冲压机构包括第一冲压杆3、第二冲压杆4和第一电动机5,所述第一冲压杆3内设置有转轴6,转轴6的上端与第一电动机5相连,第一电动机5带动转轴6在第一冲压杆内旋转,转轴6的下部固定连接有第一冲压针;第二冲压杆4底部固定连接有第二冲压针,第一冲压杆3与第二冲压杆4固定连接。Wherein, the stamping mechanism includes a first stamping rod 3, a second stamping rod 4 and a first motor 5, a rotating shaft 6 is arranged in the first stamping rod 3, and the upper end of the rotating shaft 6 is connected with the first motor 5, and the first motor 5 The rotating shaft 6 is driven to rotate in the first punching rod, and the lower part of the rotating shaft 6 is fixedly connected with the first punching needle; the bottom of the second punching rod 4 is fixedly connected with the second punching needle, and the first punching rod 3 is fixedly connected with the second punching rod 4 .
第一冲压杆3上铰接有第一曲柄7,第一曲柄7铰接有齿轮,齿轮连接有第二电动机,第二电动机带动齿轮旋转。齿轮转动,带动第一曲柄7转动,第一曲柄7与第一冲压杆3相连,带动两个冲压杆同时进行冲压。A first crank 7 is hinged on the first stamping rod 3, a gear is hinged on the first crank 7, and a second motor is connected to the gear, and the second motor drives the gear to rotate. The gear rotates to drive the first crank 7 to rotate, and the first crank 7 is connected to the first stamping rod 3 to drive the two stamping rods to punch simultaneously.
冲压过程中,第二冲压杆4先对菌袋内的培养料进行一次冲压,使得菌袋内的空间充分打开,再由第一冲压杆3进行二次冲压;第一冲压杆3内设置的转轴6在第一电动机5的带动下旋转,同时冲压针旋转,在冲压杆上下运动的同时,保证了冲压针旋转的进入培养料中,两次冲压后,菌袋不会褶皱,菌袋内的培养料平整,而且接种孔处的培养料更加的紧实,利用后期的接种工作。In the punching process, the second punching rod 4 first punches the culture material in the bacteria bag once, so that the space in the bacteria bag is fully opened, and then the first punching rod 3 performs secondary punching; The rotating shaft 6 rotates under the drive of the first motor 5, and the stamping needle rotates at the same time. While the stamping rod moves up and down, it ensures that the stamping needle rotates into the compost. The compost is flat, and the compost at the inoculation hole is more compact, so use the later inoculation work.
齿轮上连接有蜗轮蜗杆机构,蜗轮蜗杆机构与转盘机构相连。所述转盘机构包括装袋转盘8,装袋转盘8的上转盘9的外侧沿圆周方向均匀间隔设置有多个料筒10,料筒10上可以套上菌袋,上转盘9的中心位置处设置固定杆11。进料仓2内设置有出料口,出料口与料筒的工位相对应。The gear is connected with a worm gear mechanism, and the worm gear mechanism is connected with the turntable mechanism. Described turntable mechanism comprises bagging turntable 8, and the outer side of the upper turntable 9 of bagging turntable 8 is provided with a plurality of barrels 10 evenly spaced along the circumferential direction, and bacteria bag can be put on barrel 10, and the center position of turntable 9 Set the fixed rod 11. A material outlet is provided in the feed bin 2, and the material outlet corresponds to the station of the material cylinder.
固定杆11上连接有推挡件,推挡件与蜗轮蜗杆机构相连。推挡件包括推杆12和挡块14,所述推杆12的底部与固定杆11铰接,推杆的头部固定连接有推块13,推块的上方铰接有第二曲柄,第二曲柄与蜗轮蜗杆机构铰接。挡块14设置在上转盘的上表面上,并位于上表面的内侧,推块能与挡块相接触。A push block is connected to the fixed rod 11, and the push block is connected with the worm gear mechanism. Push block member comprises push rod 12 and stop block 14, and the bottom of described push rod 12 is hinged with fixed rod 11, and the head of push rod is fixedly connected with push block 13, and the top of push block is hinged with second crank, and the second crank Hinged with worm gear mechanism. The block 14 is arranged on the upper surface of the upper turntable, and is located on the inner side of the upper surface, and the push block can be in contact with the block.
蜗轮蜗杆机构运行带动第二曲柄转动,从而使得推杆12在一定范围内做往复运动,推杆头部的推块13推动转盘机构的上转盘处的挡块13,使得转盘机构旋转。此种方式使得装袋机转动均匀,给现场的工作人员留出来了足够的时间进行套袋和卸袋的工作,提高了工作人员的工作效率,减少了机器的故障率。The operation of the worm gear mechanism drives the second crank to rotate, so that the push rod 12 reciprocates within a certain range, and the push block 13 at the head of the push rod pushes the stopper 13 at the upper turntable of the turntable mechanism, so that the turntable mechanism rotates. This method makes the bagging machine rotate evenly, leaving enough time for the on-site staff to carry out the work of bagging and unloading, which improves the work efficiency of the staff and reduces the failure rate of the machine.
本实用新型提供的一种食用菌培养料冲压装袋机,能节省大量的人力物力成本,装袋成品率高,袋子不易褶皱损坏,具有很好的实用价值。The utility model provides a stamping and bagging machine for edible fungus culture material, which can save a lot of manpower and material costs, has a high bagging yield, and the bag is not easy to be wrinkled and damaged, and has good practical value.
当然,上述说明并非是对本实用新型的限制,本实用新型也并不仅限于上述举例,本技术领域的技术人员在本实用新型的实质范围内所做出的变化、改型、添加或替换,也应属于本实用新型的保护范围。Of course, the above description is not a limitation of the present utility model, and the present utility model is not limited to the above-mentioned examples, and changes, modifications, additions or replacements made by those skilled in the art within the essential scope of the present utility model are also acceptable. Should belong to the protection scope of the present utility model.
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| CN201620112735.8U CN205387228U (en) | 2016-02-04 | 2016-02-04 | Novel edible fungi culture material punching press sack filling machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107363506A (en) * | 2017-09-04 | 2017-11-21 | 安徽师范大学 | A kind of automatic charging assembly machine of compressor top cover airway tube |
| CN107466681A (en) * | 2017-09-29 | 2017-12-15 | 山东恒发食用菌有限公司 | Mushroom compost sack filling machine |
| CN107600534A (en) * | 2017-08-16 | 2018-01-19 | 广州锐嘉工业股份有限公司 | Multi-station rotary type forage compressing-packing machine |
| CN107750825A (en) * | 2017-12-07 | 2018-03-06 | 陈海永 | A kind of mixing bagging equipment of agricultural culture medium of edible fungus |
| CN108849254A (en) * | 2018-09-16 | 2018-11-23 | 杭州裕登农业技术开发有限公司 | A kind of double helix bacterium bag loader |
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2016
- 2016-02-04 CN CN201620112735.8U patent/CN205387228U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107600534A (en) * | 2017-08-16 | 2018-01-19 | 广州锐嘉工业股份有限公司 | Multi-station rotary type forage compressing-packing machine |
| CN107363506A (en) * | 2017-09-04 | 2017-11-21 | 安徽师范大学 | A kind of automatic charging assembly machine of compressor top cover airway tube |
| CN107363506B (en) * | 2017-09-04 | 2023-06-27 | 安徽师范大学 | An automatic feeding and assembling machine for the upper cover air duct of the compressor |
| CN107466681A (en) * | 2017-09-29 | 2017-12-15 | 山东恒发食用菌有限公司 | Mushroom compost sack filling machine |
| CN107750825A (en) * | 2017-12-07 | 2018-03-06 | 陈海永 | A kind of mixing bagging equipment of agricultural culture medium of edible fungus |
| CN108849254A (en) * | 2018-09-16 | 2018-11-23 | 杭州裕登农业技术开发有限公司 | A kind of double helix bacterium bag loader |
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Granted publication date: 20160720 |