CN205384333U - A PDU power-on test fixture - Google Patents
A PDU power-on test fixture Download PDFInfo
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- CN205384333U CN205384333U CN201620174979.9U CN201620174979U CN205384333U CN 205384333 U CN205384333 U CN 205384333U CN 201620174979 U CN201620174979 U CN 201620174979U CN 205384333 U CN205384333 U CN 205384333U
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Abstract
Description
技术领域 technical field
本实用新型涉服务器机柜插排检测领域,具体地说是一种PDU插排加电测试治具。 The utility model relates to the field of server cabinet plug-in detection, in particular to a PDU plug-in test fixture.
背景技术 Background technique
PDU(PowerDistributionUnit,电源分配单元),也就是我们常说的机柜用电源分配插排,PDU是为机柜式安装的电气设备提供电力分配而设计的产品,拥有不同的功能、安装方式和不同插位组合的多种系列规格,能为不同的电源环境提供适合的机架式电源分配解决方案。PDU的应用,可使机柜中的电源分配更加整齐、可靠、安全、专业和美观,并使得机柜中电源的维护更加便利和可靠。 PDU (PowerDistributionUnit, power distribution unit), which is what we often call power distribution strips for cabinets, PDU is a product designed to provide power distribution for cabinet-mounted electrical equipment, with different functions, installation methods and different plug positions Combining multiple series of specifications can provide suitable rack-mounted power distribution solutions for different power environments. The application of PDU can make the power distribution in the cabinet more orderly, reliable, safe, professional and beautiful, and make the maintenance of the power supply in the cabinet more convenient and reliable.
PDU插排包括设有插孔的插座面板和公头电连接器,插座面板上引出线缆与公头电连接器连接,由于PDU插排的公头电连接器接口比较特殊,不适于与插座直接连接。 The PDU strip includes a socket panel with jacks and a male electrical connector. The cables on the socket panel are connected to the male electrical connector. Because the interface of the male electrical connector of the PDU strip is special, it is not suitable for connecting with the socket. direct connection.
一直以来PDU插排到货都是对照规格书、对外观全检,加电检验十分困难,影响检验效率;例如到货数量为20PCS抽5PCS加电检验的话会消耗大量时间(需要借助产线工业电缆进行加电1PCS需10分钟左右),这样会有可能将未检到性能的不良物料流入产线生产或直发到客户手中。如果PDU插排得不到更全面的检测将有可能导致昂贵的设备被烧毁,甚至整个系统崩溃。使机柜无法得到正常工作,甚至遭到客户的重大投诉。 For a long time, the arrival of PDU sockets is based on the specifications, and the appearance is fully inspected. The power-on inspection is very difficult, which affects the inspection efficiency; It takes about 10 minutes for the cable to power up 1PCS), which may flow the defective materials with unchecked performance into the production line or send them directly to customers. If the PDU socket is not more comprehensively tested, it may cause expensive equipment to be burned, or even the entire system to crash. The cabinet cannot work normally, and even suffers major complaints from customers.
发明内容 Contents of the invention
本实用新型的技术任务是解决现有技术的不足,提供一种PDU插排加电测试治具。 The technical task of the utility model is to solve the deficiencies of the prior art, and provide a PDU plug-in power-on test fixture.
本实用新型解决其技术问题所采用的技术方案是: The technical scheme that the utility model solves its technical problem adopts is:
一种PDU插排加电测试治具,其结构包括通过线缆依次电连接的电源插头、漏电保护器、母头电连接器、PDU插排和电压辨识器,所述PDU插排包括设有插孔的插座面板及公头电连接器,插座面板上引出线缆与公头电连接器电性相连,PDU插排的公头电连接器与所述母头电连接器插接配合实现电导通。 A PDU power-on test fixture, its structure includes a power plug, a leakage protector, a female electrical connector, a PDU power strip and a voltage identifier, which are sequentially electrically connected through a cable, and the PDU power strip includes a The socket panel of the jack and the male electrical connector, the cables drawn out from the socket panel are electrically connected to the male electrical connector, and the male electrical connector of the PDU strip is mated with the female electrical connector to realize electrical conduction. Pass.
进一步的,所述电压辨识器由内装元件的测电笔组成,其包括测量笔头、绝缘笔杆和测电笔显示灯,所述绝缘笔杆由透明材质制成,绝缘笔杆的前端设有与绝缘笔杆垂直的测量笔头,测量笔头具有三个插针脚,三个插针脚固定在绝缘座上,其中两个插针脚为绝缘针脚,另一个插针脚为导电针脚,所述一绝缘针脚与PDU插排的地线插孔相连,另一绝缘针脚与PDU插排的零线插孔相连,导电针脚与PDU插排的火线插孔相连。 Further, the voltage identifier is composed of an electric measuring pen with built-in components, which includes a measuring pen head, an insulating pen holder and an electric measuring pen display light. The insulating pen holder is made of transparent material, and the front end of the insulating pen holder is provided with a The measuring pen head has three pins, and the three pins are fixed on the insulating base, two of which are insulating pins, and the other is a conductive pin, and the one insulating pin is connected to the ground wire of the PDU strip The other insulated pin is connected to the zero line jack of the PDU strip, and the conductive pin is connected to the live line jack of the PDU strip.
进一步的,所述电源插头为三相插头。 Further, the power plug is a three-phase plug.
本实用新型的一种PDU插排加电测试治具,与现有技术相比所产生的有益效果是: Compared with the prior art, a PDU power-on test fixture of the utility model has the following beneficial effects:
1、本实用新型针对PDU插排公头电连接器接口比较特殊无法直接插在插座上使用的问题,设计了一款PDU插排加电测试治具,通过母头电连接器与PDU插排公头电连接器的插接配合,实现了PDU插排的加电检验; 1. This utility model aims at the problem that the interface of the PDU plug-in male electrical connector is relatively special and cannot be directly plugged into the socket for use. A PDU plug-in power-on test fixture is designed. The plug-in fit of the male electrical connector realizes the power-on inspection of the PDU socket;
2、设计有漏电保护器,如果被测试的PDU插排有异常,如短路、漏电问题,漏电保护器可以在第一时间触发,切断电源; 2. It is designed with a leakage protector. If there is an abnormality in the tested PDU socket, such as a short circuit or leakage problem, the leakage protector can be triggered at the first time to cut off the power supply;
3、电压辨识器由内装元件的测电笔组成,其包括测量笔头、绝缘笔杆和测电笔显示灯,其工作原理与现有测电笔相同,所不同的是在结构设计上,测电笔的测量笔头垂直位于绝缘笔杆的前端,测量笔头端部引出三个插针脚,形成类似于三相插头的结构,三个插针脚中其中一个为导电针脚,其余为绝缘针脚;当需要观测电压时,将测量笔头插在PDU插排的相应插孔中,手触摸金属端盖,通过氖管显示灯显示PDU插排的通断,达到直观辨别好坏的目的。 3. The voltage identifier is composed of an electric measuring pen with built-in components, which includes a measuring pen head, an insulating pen holder and an electric measuring pen display light. Its working principle is the same as that of the existing electric measuring pen. The difference is in the structural design. Vertically located at the front end of the insulating pen holder, the end of the measuring pen leads to three pins, forming a structure similar to a three-phase plug, one of the three pins is a conductive pin, and the rest are insulating pins; when the voltage needs to be observed, it will be measured Insert the tip of the pen into the corresponding jack of the PDU socket, touch the metal end cover with your hand, and display the on-off of the PDU socket through the neon tube indicator light, so as to visually distinguish whether it is good or bad.
综上,本实用新型结构简单,操作方便快捷,检测1PCS需3分钟左右、安全、方便管理,减少机柜在客户手里产生不必要的异常情况,实现了PDU可以到货全部加电检验的方法。 To sum up, the utility model has simple structure, convenient and fast operation, and it takes about 3 minutes to detect 1PCS. It is safe and convenient to manage, reduces unnecessary abnormal situations of the cabinet in the hands of customers, and realizes the method that all PDUs can be powered on for inspection when they arrive. .
附图说明 Description of drawings
附图1是本实用新型的结构示意图; Accompanying drawing 1 is the structural representation of the utility model;
附图2是本实用新型的结构分解示意图; Accompanying drawing 2 is the structural decomposition schematic diagram of the utility model;
附图3是本实用新型所采用电压辨识器的主视结构示意图; Accompanying drawing 3 is the front view structure diagram of the voltage identifier adopted by the utility model;
附图4是本实用新型所采用电压辨识器的左视结构示意图; Accompanying drawing 4 is the left view structure diagram of the voltage identifier adopted by the utility model;
附图5是本实用新型所采用电压辨识器的右视结构示意图。 Accompanying drawing 5 is the structural diagram of the right view of the voltage recognizer adopted in the utility model.
图中,1、电源插头,2、漏电保护器,3、母头电连接器,4、公头电连接器,5、线缆,6、插排开关,7、PDU插排,8、电压辨识器,9、插座面板,10、绝缘座,11、测量笔头,12、绝缘笔杆,13、氖管显示灯,14、绝缘针脚,15、导电针脚,16、金属端盖,17、保护电阻,18、弹簧。 In the figure, 1. Power plug, 2. Leakage protector, 3. Female electrical connector, 4. Male electrical connector, 5. Cable, 6. Power strip switch, 7. PDU power strip, 8. Voltage Identifier, 9. Socket panel, 10. Insulating seat, 11. Measuring pen tip, 12. Insulating pen holder, 13. Neon tube display light, 14. Insulating pin, 15. Conductive pin, 16. Metal end cap, 17. Protective resistor , 18, spring.
具体实施方式 detailed description
下面结合附图1-5,对本实用新型的一种PDU插排加电测试治具作以下详细说明。 A PDU power-on test fixture of the utility model will be described in detail below in conjunction with accompanying drawings 1-5.
如附图1、2所示,本实用新型的一种PDU插排加电测试治具,其结构包括通过线缆5依次电连接的电源插头1、漏电保护器2、母头电连接器3、PDU插排7和电压辨识器8。其中,电源插头1为三相插头,PDU插排7包括设有插孔的插座面板9、设在插座面板9一端的插排开关6及公头电连接器4,插座面板9上引出线缆5与公头电连接器4电性相连,母头电连接器3与PDU插排7的公头电连接器4插接配合实现电导通。 As shown in the accompanying drawings 1 and 2, a PDU power-on test fixture of the utility model has a structure including a power plug 1, a leakage protector 2, and a female electrical connector 3, which are electrically connected in sequence through a cable 5 , PDU socket 7 and voltage identifier 8. Wherein, the power plug 1 is a three-phase plug, and the PDU socket 7 includes a socket panel 9 with a jack, a socket switch 6 and a male electrical connector 4 at one end of the socket panel 9, and the cable is drawn out from the socket panel 9. 5 is electrically connected to the male electrical connector 4, and the female electrical connector 3 is mated with the male electrical connector 4 of the PDU socket 7 to realize electrical conduction.
如附图3、4、5所示,所涉及的电压辨识器8由内装元件的测电笔组成,其包括测量笔头11、绝缘笔杆12、保护电阻17、氖管显示灯13、弹簧18和金属端盖16,保护电阻17、氖管显示灯13、弹簧18依次串联设绝缘笔杆12内。绝缘笔杆12由透明材质制成,绝缘笔杆12的前端设有与绝缘笔杆12垂直的测量笔头11,测量笔头11具有三个插针脚,三个插针脚固定在绝缘座10上,其中两个插针脚为绝缘针脚14,另一个插针脚为导电针脚15,所述一绝缘针脚14与PDU插排7的地线插孔相连,另一绝缘针脚14与PDU插排7的零线插孔相连,导电针脚15与PDU插排7的火线插孔相连。 As shown in accompanying drawings 3, 4, and 5, the voltage identifier 8 involved is composed of an electric measuring pen with built-in components, which includes a measuring pen tip 11, an insulating pen holder 12, a protective resistor 17, a neon tube display lamp 13, a spring 18 and a metal The end cap 16, the protective resistor 17, the neon tube display lamp 13, and the spring 18 are arranged in series in the insulating penholder 12 in sequence. The insulating pen holder 12 is made of a transparent material, and the front end of the insulating pen holder 12 is provided with a measuring nib 11 perpendicular to the insulating pen holder 12. The measuring nib 11 has three pins, and the three pins are fixed on the insulating base 10, two of which are inserted The pin is an insulating pin 14, and the other pin is a conductive pin 15. The one insulating pin 14 is connected to the ground wire jack of the PDU socket 7, and the other insulating pin 14 is connected to the neutral wire socket of the PDU socket 7. The conductive pin 15 is connected to the live wire jack of the PDU socket 7 .
本实用新型利用三相插头加漏电保护器2连接母头电连接器3的端子(分别为地线、零线、火线端子),然后使用母头电连接器3连接PDU插排7的公头电连接器4,达到给PDU插排220V稳定供电的目的,然后将PDU插排7电连接电压辨识器8,根据观测到的电压辨别PDU插排7的好坏,如果被测试的PDU插排7有异常,如短路、漏电问题,漏电保护器2可以在第一时间触发,切断电源。 The utility model uses a three-phase plug plus a leakage protector 2 to connect the terminals of the female electrical connector 3 (respectively ground wire, neutral wire, live wire terminal), and then uses the female electrical connector 3 to connect the male head of the PDU socket 7 The electrical connector 4 achieves the purpose of stably supplying 220V power to the PDU strip, and then electrically connects the PDU strip 7 to the voltage identifier 8 to identify whether the PDU strip 7 is good or bad according to the observed voltage. 7. If there is an abnormality, such as a short circuit or a leakage problem, the leakage protector 2 can be triggered at the first time to cut off the power supply.
在本实用新型中,电压辨识器8优选设计为内装元件的测电笔,其工作原理与现有测电笔相同,所不同的是在结构设计上,测电笔的测量笔头11垂直位于绝缘笔杆12的前端,测量笔头11端部引出三个插针脚,形成类似于三相插头的结构,三个插针脚中其中一个为导电针脚15,其余为绝缘针脚14。当需要观测电压时,将测量笔头11插在PDU插排7的相应插孔中,手触摸金属端盖16,通过氖管显示灯13显示PDU插排7的通断,达到直观辨别好坏的目的。 In the present utility model, the voltage identifier 8 is preferably designed as an electric measuring pen with built-in components, and its working principle is the same as that of the existing electric measuring pen. At the front end, three pins are drawn from the end of the measuring pen head 11 to form a structure similar to a three-phase plug. One of the three pins is a conductive pin 15, and the rest are insulating pins 14. When it is necessary to observe the voltage, insert the measuring pen tip 11 into the corresponding jack of the PDU socket 7, touch the metal end cover 16, and display the on-off of the PDU socket 7 through the neon tube indicator light 13, so as to visually distinguish whether it is good or bad. Purpose.
本实用新型的一种PDU插排加电测试治具,其加工制作简单方便,按说明书附图所示加工制作即可。 A PDU plug-in power-on test fixture of the utility model is simple and convenient to manufacture, and can be processed and manufactured as shown in the accompanying drawings.
除说明书所述的技术特征外,均为本专业技术人员的已知技术。 Except for the technical features described in the description, all are known technologies by those skilled in the art.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620174979.9U CN205384333U (en) | 2016-03-08 | 2016-03-08 | A PDU power-on test fixture |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620174979.9U CN205384333U (en) | 2016-03-08 | 2016-03-08 | A PDU power-on test fixture |
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| CN205384333U true CN205384333U (en) | 2016-07-13 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109546423A (en) * | 2018-12-14 | 2019-03-29 | 深圳润迅数据通信有限公司 | One kind testing PDU allocation unit for dual power supply equipment |
| CN110609152A (en) * | 2019-09-06 | 2019-12-24 | 苏州浪潮智能科技有限公司 | A cabinet testing device and method |
| CN113437552A (en) * | 2020-03-19 | 2021-09-24 | 阿里巴巴集团控股有限公司 | Power distribution unit and installation method thereof, cabinet and data center |
| CN117353103A (en) * | 2023-12-05 | 2024-01-05 | 苏州隆滔兴业自动化有限公司 | Electric leakage self-protection type industrial personal computer wire connection structure |
-
2016
- 2016-03-08 CN CN201620174979.9U patent/CN205384333U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109546423A (en) * | 2018-12-14 | 2019-03-29 | 深圳润迅数据通信有限公司 | One kind testing PDU allocation unit for dual power supply equipment |
| CN110609152A (en) * | 2019-09-06 | 2019-12-24 | 苏州浪潮智能科技有限公司 | A cabinet testing device and method |
| CN113437552A (en) * | 2020-03-19 | 2021-09-24 | 阿里巴巴集团控股有限公司 | Power distribution unit and installation method thereof, cabinet and data center |
| CN117353103A (en) * | 2023-12-05 | 2024-01-05 | 苏州隆滔兴业自动化有限公司 | Electric leakage self-protection type industrial personal computer wire connection structure |
| CN117353103B (en) * | 2023-12-05 | 2024-01-30 | 苏州隆滔兴业自动化有限公司 | Electric leakage self-protection type industrial personal computer wire connection structure |
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