CN205384136U - It detects and monitoring devices to simulate loaded power knife rest performance of typical operating mode - Google Patents

Abstract

The utility model relates to an it detects and monitoring devices to simulate loaded power knife rest performance of typical operating mode overcomes prior art and has the data that detect and can't truly reflect the actual performance of knife rest and can not obtain different typical operating modes the problem of influence, precision decline law and the prediction knife rest trouble of power knife rest performance, support part, the measuring of servo knife rest partial performances and monitoring devices, the measuring of power take -off partial performances and monitoring devices, dynamic cutting force load part, unit head load subtotal automatic control part including power knife rest, power knife rest, the power knife rest comprises servo knife rest subtotal power output part, developments cutting force loading part is including developments power analog loading device, developments power analog loading strutting arrangement, the utility model discloses a plurality of projects of servo knife rest part in the power knife rest, the performance of servo knife rest part in comprehensive reflection power knife rest have been covered in the integrateed multiple performance index's of power knife rest detection and monitoring, test content.

Description

The power knife rest performance that simulation typical condition loads detects and monitoring device

Technical field

This utility model relates to a kind of detection and monitoring device for Digit Control Machine Tool power knife rest combination property, more precisely, this utility model relates to a kind of power knife rest performance detection simulating typical condition loading and monitoring device.

Background technology

In recent years, along with improving constantly of China's Numeric Control Technology, domestic numerical control lathe was widely used in the industries such as Aeronautics and Astronautics, boats and ships, automobile, the energy.But domestic numerical control lathe and external import lathe still have very big gap, it is mainly reflected in the reliability level of Digit Control Machine Tool, the key feature reliability level of Digit Control Machine Tool directly affects the reliability of complete machine, power knife rest is as one of the key feature of high-grade numerically controlled lathe and turn-milling complex machining center, but its failure-frequency is higher, and reliability level is relatively low.

China is detected and the monitoring two ways mainly through carrying out testing on Digit Control Machine Tool complete machine Site Detection and the detection built at laboratory and monitoring platform about the performance of power knife rest.Although on-the-spot system test can obtain the performance parameter of the power knife rest under real working condition, but the installation of various kinds of sensors influences whether the processing at scene, and the signal gathered can be produced very big interference by complicated mixed and disorderly site environment simultaneously, affects the accuracy of data.Detection that current laboratory is built and monitoring device or platform are gradually improved, current domestic more existing power knife rest comprehensive performance detecting systems, although having taken into full account temperature, the impact on power knife rest performance of the factors such as vibration, the performance being capable of cutter setting frame detects, but still suffer from several common problems: on the one hand when carrying out power knife rest performance detection and monitoring simply in power knife rest dry run, lay particular stress on test, or adopt hydraulic cylinder or cylinder to carry out when being simulated loading static cutting force test, the data detected cannot truly reflect the actual performance of knife rest；Different typical condition can not be obtained on the other hand on the impact of power knife rest performance, precision Decline law and prediction knife rest fault.

Performance parameter when power knife rest carries out the reliability test under simulating typical condition detects, for studying different typical condition, impact and the precision Decline law of power knife rest performance is significant；Performance parameter during to its reliability test under being simulated typical condition is monitored, obtain its various characteristic parameter information when normal condition and malfunction, being significantly work for avoiding fault to occur, reducing failure-frequency, this is also the important technological means improving power knife rest reliability level and whole aircraft reliability level simultaneously.

Summary of the invention

Technical problem to be solved in the utility model is that the data detected overcoming prior art existence cannot truly reflect the actual performance of knife rest and can not obtain the different typical condition problem on the impact of power knife rest performance, precision Decline law and prediction knife rest fault, it is provided that a kind of power knife rest performance simulating typical condition loading detects and monitors device.

A kind of power knife rest performance simulating typical condition loading detects and monitoring device, detects including power knife rest 2, power knife rest support section 1, the detection of servo saddle partial properties and monitoring device, power delivery section performance and monitors device, dynamic cutting force loading section 6, unit head loading section 9 and automatically control part 7；

Power knife rest 2 is made up of servo saddle part and power delivery section；Servo saddle part includes power knife rest cutterhead 5 and Simulated Arbor 11, and Simulated Arbor 11 is fixed on power knife rest cutterhead 5；Power delivery section includes dynamic cutter carrier unit head 10 and unit head motor 12, and described dynamic cutter carrier unit head 10 is fixed on power knife rest cutterhead 5；

Described power knife rest support section 1 is fixed on the upper left side of testing stand platform 8, described in automatically control part 7 and be arranged on the right side of testing stand platform 8；

Described dynamic cutting force loading section 6 includes dynamic force analog loading device, dynamic force simulation loading props up support arrangement；

Described dynamic force simulation loading is propped up support arrangement and is fixed on power knife rest support section 1 top-right ground black iron, and described dynamic force analog loading device is fixed on dynamic force simulation loading and props up on support arrangement；

Described unit head loading section 9 is fixed on the testing stand platform 8 on the right side of power knife rest support section 1；Described dynamic cutter carrier unit head 10 is connected with unit head loading section 9 by shaft coupling；

The detection of described servo saddle partial properties and monitoring device include power knife rest vibration detection device, cutterhead indexing accuracy and repetitive positioning accuracy measurement apparatus, knife bar device for detecting deformation, power knife rest temperature-detecting device, cutter motor current sensing means, knife rest running noises detecting device；

Described power knife rest vibration detection device includes power knife rest cutterhead vibration detection device, knife rest casing vibration detection device and knife bar vibration detection device, described power knife rest cutterhead vibration detection device is fixed on power knife rest cutterhead 5, knife rest casing vibration detection device is fixed on power knife rest casing, and knife bar vibration detection device is fixed in Simulated Arbor 11；Described cutterhead indexing accuracy and repetitive positioning accuracy measurement apparatus are fixed on power knife rest cutterhead 5 and testing stand platform 8；Described knife bar device for detecting deformation is fixed on testing stand platform 8；Described power knife rest temperature-detecting device is arranged on power knife rest cutterhead 5 and power knife rest cutter motor surface；The power line of described cutter motor current sensing means traverse power knife rest cutter motor 3；Described knife rest running noises detecting device is fixed on testing stand platform 8；

The detection of described power delivery section performance and monitoring device include power knife rest cutterhead vibration detection device, knife rest casing vibration detection device, dynamic cutter carrier unit head circular runout detecting device, dynamic cutter carrier unit head torque axis speed detector, dynamic tool apron temperature-detecting device, dynamic cutter carrier unit head motor temperature detecting device, dynamic cutter carrier unit head motor current detection device and dynamic cutter carrier unit head running noises detecting device；

Described power knife rest cutterhead vibration detection device is fixed on power knife rest cutterhead 5；Described knife rest casing vibration detection device is fixed on power knife rest casing；Described dynamic cutter carrier unit head circular runout detecting device is fixed on testing stand platform 8；Described dynamic cutter carrier unit head torque axis speed detector is fixed on testing stand platform 8；Described dynamic tool apron temperature-detecting device is fixed on testing stand platform 8；Described dynamic cutter carrier unit head motor temperature detecting device is fixed on dynamic cutter carrier unit head motor 12 surface；The power line of described dynamic cutter carrier unit head motor current detection device traverse dynamic cutter carrier unit head motor 12；Described dynamic cutter carrier unit head running noises detecting device is fixed on testing stand platform 8；

The detection of power knife rest performance and monitoring device that described simulation typical condition loads are that the performance to the servo saddle part in power knife rest and power delivery section detects and monitors.

Dynamic force analog loading device described in technical scheme includes electrohydraulic servo valve, hydraulic cylinder, hydraulic cylinder leg, oscillating bearing, elastic device and load bar；

Described electrohydraulic servo valve is fixed on hydraulic cylinder, on hydraulic cylinder, top is fixing with oscillating bearing is connected, oscillating bearing is fixing with hydraulic cylinder leg to be connected, hydraulic cylinder piston rod is threadeded with elastic device upper surface, threaded with load bar in the lower surface of elastic device, when carrying out dynamic cutting force simulation loading, electrohydraulic servo valve controls the piston rod movement in hydraulic oil promotion hydraulic cylinder, piston rod drives elastic device and load bar, withstand in the Simulated Arbor 11 of power knife rest 2, be simulated the loading of dynamic cutting force.

Dynamic force simulation loading described in technical scheme is propped up support arrangement and is made up of cutting force charger base, X-direction guide rail, Y-direction guide rail, slide plate, left front support, right anterior branch frame, rotating shaft, ladder pin shaft and No. 2 slide plates；

Described cutting force charger base is fixed on testing stand platform 8, the Y-direction guide rail that 2 structures are identical is fixed on the two ends, left and right of cutting force charger base upper surface in parallel to each other, X-direction guide rail is fixed on two identical Y-direction guide rails of structure, X-direction guide rail is perpendicular to 2 identical Y-direction guide rails of the structure that is parallel to each other, slide plate is fixed on X-direction guide rail, left front support and right anterior branch frame are fixed on the two ends of slide plate, the left end multidiameter of rotating shaft and the left shoulder hole of right-hand member multidiameter and left front support are equipped with the right shoulder hole of right anterior branch frame and are connected fixing, the lower end of ladder pin shaft is fixed on the central through hole on the rectangular slab in rotating shaft, the upper end of ladder pin shaft and No. 2 slide plates ladder blind hole below is equipped with, rotating shaft is fixing with No. 2 slide plates to be connected.

Unit head loading section described in technical scheme 9 includes dynamometer machine, mobile platform and shaft coupling；Described dynamometer machine is fixing on a mobile platform, and mobile platform is fixed on testing stand platform 8, and mobile platform can drive dynamometer machine to realize the movement of X, Y both direction；

Described dynamic cutter carrier unit head 10 is connected with dynamometer machine by shaft coupling, adjusts mobile platform and could alter that the position of dynamometer machine, makes dynamometer machine be connected with dynamic cutter carrier unit head 10.

The vibration measurement device of power knife rest cutterhead described in technical scheme includes Wireless Acceleration Sensor node a25, Wireless Acceleration Sensor node b32 and radio network gateway 19；

Described Wireless Acceleration Sensor node a25 and Wireless Acceleration Sensor node b32 utilizes magnetic-adsorption on power knife rest cutterhead 5, the installation substantially symmetrical about its central axis of Wireless Acceleration Sensor node a25 and Wireless Acceleration Sensor node b32 and power knife rest cutterhead 5, described radio network gateway 19 is arranged on testing stand platform 8；

Described knife rest casing vibration detection device includes three-way piezoelectric formula acceleration transducer c26, three-way piezoelectric formula acceleration transducer d29 and three-way piezoelectric formula acceleration transducer g35；

Described three-way piezoelectric formula acceleration transducer c26, three-way piezoelectric formula acceleration transducer g35 are utilized respectively the magnetic-adsorption center in power knife rest 2 two sides；Three-way piezoelectric formula acceleration transducer d29 is adsorbed on power knife rest 2 top dead center position；

Described knife bar vibration detection device includes three-way piezoelectric formula acceleration transducer a15, three-way piezoelectric formula acceleration transducer b21, three-way piezoelectric formula acceleration transducer e31, three-way piezoelectric formula acceleration transducer f33, self-adhering type line winder 20, slip ring 17 and slip ring spider 16；

Described three-way piezoelectric formula acceleration transducer a15, three-way piezoelectric formula acceleration transducer b21, three-way piezoelectric formula acceleration transducer e31 and three-way piezoelectric formula acceleration transducer f33 are adsorbed in Simulated Arbor 11 respectively；

The holding wire of described three-way piezoelectric formula acceleration transducer a15, f33, e31, b21 is gathered and threaded through self-adhering type line winder 20 and slip ring 17, and slip ring 17 is fixed on slip ring spider 16, and described slip ring spider 16 is fixed on testing stand platform 8；

Described cutterhead indexing accuracy and repetitive positioning accuracy measurement apparatus include dodecahedro rib body 18, Digital Optoelectronic Autocollimator special stand 22, Digital Optoelectronic Autocollimator main frame 23 and dodecahedro rib body base 30 4 part；The dodecahedro rib body 18 of described Digital Optoelectronic Autocollimator is arranged on dodecahedro rib body base 30, dodecahedro rib body base 30 passes through magnetic-adsorption in the center of power knife rest cutterhead 5, the axis of dodecahedro rib body is parallel with testing stand platform 8 surface, Digital Optoelectronic Autocollimator main frame 23 is arranged on Digital Optoelectronic Autocollimator special stand 22, Digital Optoelectronic Autocollimator special stand 22 is fixed on testing stand platform 8, the axis of photoelectric auto-collimator main frame 23 and the main line of dodecahedro rib body 18 are mutually perpendicular to and on sustained height, the light that photoelectric auto-collimator main frame 23 is launched can be irradiated on dodecahedro rib body 18；

Described knife bar device for detecting deformation includes laser displacement sensor 13 and laser displacement sensor support 14；Described laser displacement sensor 13 is arranged on laser displacement sensor support 14, and described laser displacement sensor support 14 is fixed on testing stand platform 8, and the launch point of laser displacement sensor 13 and Simulated Arbor 11 test point are at sustained height；

Described power knife rest temperature-detecting device includes SMD temperature sensor b34 and SMD temperature sensor a27；Described SMD temperature sensor b34 passes through magnetic-adsorption round boss place after power knife rest cutterhead 5, for detecting the temperature of power knife rest casing；Described SMD temperature sensor a27, is used for detecting and monitor power knife rest cutter motor 3 temperature on power knife rest cutter motor 3 surface by magnetic-adsorption；

Described cutter motor current sensing means adopts punching current transformer a28, the electric current of detection and monitoring cutter motor 3；The circular hole of the power line traverse punching current transformer a28 center of power knife rest cutter motor 3；

Described knife rest running noises detecting device adopts noise level monitor 24 to detect and monitor the noise in servo saddle part running in power knife rest, and noise level monitor 24 is fixed on testing stand platform 8.

The signal detected is passed through wireless network transmissions to radio network gateway 19 by the a25 of Wireless Acceleration Sensor node described in technical scheme and Wireless Acceleration Sensor node b32, is transmitted further to industrial computer, and shows in real time and preserve；The signal that signal that Digital Optoelectronic Autocollimator main frame 23 collects, laser displacement sensor 13 collect passes to industrial computer by USB, and display in real time with preservation；Three-way piezoelectric formula acceleration transducer a15, three-way piezoelectric formula acceleration transducer b21, three-way piezoelectric formula acceleration transducer c26, three-way piezoelectric formula acceleration transducer d29, three-way piezoelectric formula acceleration transducer e31, three-way piezoelectric formula acceleration transducer f33, the vibration signal that three-way piezoelectric formula acceleration transducer g35 gathers, SMD temperature sensor a27, the temperature signal that SMD temperature sensor b34 gathers, current signal that punching current transformer a28 gathers and the noise signal that noise level indicator 24 detects are analogue signal, industrial computer just need to can be passed to after A/D changes；By data collecting card, signal being carried out A/D conversion, signal data is carried out display in real time and storage by data collecting card.

The detection of power delivery section performance described in technical scheme is identical with structure and the mounting means of the power knife rest cutterhead vibration detection device in the detection of servo saddle partial properties and monitoring device, knife rest casing vibration detection device and knife rest running noises detecting device with the power knife rest cutterhead vibration detection device in monitoring device, knife rest casing vibration detection device and dynamic cutter carrier unit head running noises detecting device；

Described dynamic cutter carrier unit head circular runout detecting device includes eddy current displacement sensor support 42, eddy current displacement sensor a43 and eddy current displacement sensor b44；

Described eddy current displacement sensor a43 and eddy current displacement sensor b44 is fixed on eddy current displacement sensor support 42, eddy current displacement sensor a43 and eddy current displacement sensor b44 is separated by 90 ° ± 5 ° respectively on the same plane of dynamic cutter carrier unit head 10 axis both sides, and described eddy current displacement sensor support 42 utilizes magnetic-adsorption on testing stand platform 8；

Described dynamic cutter carrier unit head torque axis speed detector includes torque speed sensor 40 and torque speed sensor base 41；

Described torque speed sensor 40 is fixed on torque speed sensor base 41, and two ends are connected with dynamic cutter carrier unit head 10 and unit head loading section 9 respectively through shaft coupling 45；Described torque speed sensor base 41 is fixed on testing stand platform 8, the axis of dynamic cutter carrier unit head 10, torque speed sensor 40 the axis coaxle degree of axis and unit head loading section 9 less than 0.05mm；

Described dynamic tool apron temperature-detecting device includes infrared radiation thermometer base 36 and infrared radiation thermometer 37；

Described infrared radiation thermometer 37 is arranged on infrared radiation thermometer base 36, and described infrared radiation thermometer base 36 utilizes magnetic-adsorption on testing stand platform 8；Infrared radiation thermometer 37 apart from dynamic cutter carrier unit head 10 end face distance less than 10mm；

Described dynamic cutter carrier unit head motor temperature detecting device adopts SMD temperature sensor c39, by magnetic-adsorption unit head motor 12 surface in power knife rest, for detecting and monitor the temperature of dynamic cutter carrier unit head motor；

Described dynamic cutter carrier unit head motor current detection device adopts punching current transformer b38, the electric current of detection and monitoring unit head motor 12, the circular hole of the power line traverse punching current transformer b38 center of the unit head motor 12 in power knife rest.

The signal that eddy current displacement sensor a43 described in technical scheme and eddy current displacement sensor b44 collect is passed to industrial computer display in real time by USB and is preserved；Current signal that temperature signal that the temperature signal that vibration signal that moment of torsion that torque speed sensor 40 detects and tach signal, three-way piezoelectric formula acceleration transducer c26, three-way piezoelectric formula acceleration transducer d29, three-way piezoelectric formula acceleration transducer g35 gather, infrared radiation thermometer 37 detect, SMD temperature sensor c39 detect, punching current transformer b38 detect and the noise signal that noise level indicator 24 detects are analogue signal, just need to can pass to industrial computer after A/D changes；

By data collecting card, signal being carried out A/D conversion, signal data is carried out display in real time and storage by data collecting card.

A kind of power knife rest performance detection simulating typical condition loading and monitoring method, comprise the following steps:

(1) model and the number of units of tested power knife rest are determined, it is determined that the typical condition of the simulation loading of tested power knife rest and the performance parameter of needs detection and monitoring；

(2) power knife rest 2 will be test for be fixed on power knife rest support section 1；

(3) detection of power knife rest performance and monitoring are divided into four major parts: the performance detection when typical condition of the performance detection when typical condition of the servo saddle part and monitoring, power knife rest medium power output part and monitoring in power knife rest, performance detection when performance detection when servo saddle part dry run and monitoring, the output part dry run of power knife rest medium power and monitoring in power knife rest.

In power knife rest described in technical scheme, the servo saddle part performance when typical condition detects and monitoring, specifically comprises the following steps that

1) it is being test on power knife rest cutterhead 5 fixed-analog knife bar 11；

2) determine the power knife rest performance parameter needing detection and monitoring: cutterhead three-way vibration, cutterhead indexing accuracy and repetitive positioning accuracy, knife bar deformation, the vibration of knife rest casing, knife bar vibration, knife rest temperature, cutter motor temperature, cutter motor electric current, power knife rest servo segment running noises, and corresponding sensor is installed；

3) time of power knife rest tool changing frequency, number of times and dry run test is set；

4) according to turning, face work, the actual cut power size of typical condition of cutting thread, amplitude, frequency setting dynamic cutting force loading section 6 to the loaded size of power of Simulated Arbor 11, amplitude, frequency values；

5), after inspection to be installed, power knife rest is started；

6) start power knife rest dynamic cutting force loading section 6 power knife rest Simulated Arbor 11 is loaded；

7) data acquisition: be separately recorded under every kind of typical condition cutterhead three-way vibration, knife rest casing and knife bar vibration, cutterhead indexing accuracy and repetitive positioning accuracy, knife bar deforms, knife rest temperature, cutter motor temperature, cutter motor electric current, and the noise in whole process of the test；After test, the testing time under every kind of typical condition, every signal data, fault message are carried out taxonomic revision and storage every time；

8) data analysis: on each sensor acquisition to data be analyzed obtaining the power knife rest vibration resistance when actual cut and stability, cutter resistance to deformation when actual cut ability and on the servo saddle part performance when actual motion in the impact of machining accuracy, power knife rest；

The described power knife rest medium power output part performance when typical condition detects and monitoring, specifically comprises the following steps that

1) it is being test on power cutterhead 5 to fix dynamic cutter carrier unit head 10, dynamic cutter carrier unit head 10, torque speed sensor 40 and unit head loading section 9 are connected by shaft coupling 45, and is ensureing that three's axiality is less than 0.05mm；

2) determine the power knife rest medium power output partial properties parameter needing detection and monitoring: power knife rest medium power output part running noises, unit head circular runout, unit head moment of torsion rotating speed, dynamic tool apron temperature, unit head motor temperature, unit head current of electric, and corresponding sensor is installed；

3) dynamic cutter carrier unit head rotating speed and the time of operation are set；

4) according to milling, the actual cut torque of the typical condition of drilling, speed setting unit head loading section 9 to the loaded torque of dynamic cutter carrier unit head 10, tachometer value；

5), after inspection to be installed, dynamic cutter carrier unit head is started；

6) start dynamic cutter carrier unit head loading section 6 dynamic cutter carrier unit head 10 is loaded；

7) data acquisition: record is cutterhead three-way vibration, the vibration of knife rest casing under every kind of typical condition, unit head circular runout, unit head moment of torsion rotating speed, dynamic tool apron temperature, unit head motor temperature, unit head current of electric, and the noise in whole process of the test；After test, the testing time under every kind of typical condition, every signal data, fault message are carried out taxonomic revision and storage every time；

8) data analysis: on each sensor acquisition to data be analyzed obtaining the power knife rest vibration resistance when actual cut and stability, dynamic cutter carrier unit head resistance to deformation when actual cut ability and on the impact of machining accuracy, the power knife rest medium power output part performance when actual motion；

In described power knife rest, the performance when dry run of servo saddle part detects and monitoring, specifically comprises the following steps that

1) it is being test on power knife rest cutterhead 5 fixed-analog knife bar 11；

2) determine the power knife rest performance parameter needing detection and monitoring: cutterhead three-way vibration, cutterhead indexing accuracy and repetitive positioning accuracy, knife bar deformation, the vibration of knife rest casing, knife bar vibration, knife rest temperature, cutter motor temperature, cutter motor electric current, power knife rest servo segment running noises, and corresponding sensor is installed；

3) time of power knife rest tool changing frequency, number of times and dry run test is set；

4) starting power knife rest, power knife rest is operating under empty loading condition only；

5) data analysis: be analyzed the data detected obtaining whether the steadiness of cutterhead operation, knife rest when without outer load meet servo saddle part temperature rise situation and temperature rise reason in dry run situation in regulation requirement, research knife rest；

Performance when described power knife rest medium power exports part dry run detects and monitoring, specifically comprises the following steps that

1) it is being test on power cutterhead 5 to fix dynamic cutter carrier unit head 10；

2) determine the power knife rest performance parameter needing detection and monitoring: power knife rest medium power output part running noises, unit head circular runout, unit head moment of torsion rotating speed, dynamic tool apron temperature, unit head motor temperature, unit head current of electric, and corresponding sensor is installed；

3) dynamic cutter carrier unit head rotating speed and the time of operation are set；

4) dynamic cutter carrier unit head is started, the only operating under empty loading condition of power knife rest medium power output part；

5) data analysis: to each sensor acquisition to data be analyzed obtaining the unit head precision in power knife rest medium power output part is run when without outer load steadiness, power knife rest whether meet regulation require, unit head temperature rise situation and temperature rise reason in dry run situation in power knife rest.

Compared with prior art the beneficial effects of the utility model are:

1. the power knife rest performance that simulation typical condition described in the utility model loads detects with monitoring device compared with existing detection and monitoring device, it is integrated with detection and the monitoring of the multiple performance indications of power knife rest, test content covers multiple projects such as the geometric accuracy of servo saddle part in power knife rest, vibration, knife bar deformation, temperature, electric current, noise, more fully the performance of servo saddle part in reflection power knife rest.

2. the power knife rest performance detection that simulation typical condition described in the utility model loads covers multiple projects such as the geometric accuracy of power knife rest medium power output part, vibration, temperature, moment of torsion rotating speed, electric current, noise with monitoring device test content compared with existing detection and monitoring device, the more fully performance of reflection power knife rest medium power output part.

3. the power knife rest performance that simulation typical condition described in the utility model loads detects with monitoring method compared with existing detection and monitoring method, can realizing the detection to power knife rest performance parameter under the conditions such as unloaded, typical condition dynamic cutting force loading and moment of torsion loading and monitoring, obtained data are more true and reliable.

4. the power knife rest performance that simulation typical condition described in the utility model loads detects with monitoring method compared with existing detection and monitoring method, power knife rest performance parameter can be monitored in real time, obtain its various characteristic parameter information when normal condition and malfunction, and it is analyzed, fault pre-alarming and preventative maintenance to power knife rest provide foundation.

Accompanying drawing explanation

Fig. 1 is the power knife rest combination property detection that simulation typical condition described in the utility model loads and the axonometric projection graph monitoring device；

Fig. 2 is that the power knife rest performance that simulation typical condition described in the utility model loads detects and servo saddle part in power knife rest is simulated in monitoring device when typical condition loads dynamic cutting force, power knife rest being carried out the shaft side projection drawing A of detection device for combination property；

Fig. 3 is that the power knife rest performance that simulation typical condition described in the utility model loads detects and servo saddle part in power knife rest is simulated in monitoring device when typical condition loads dynamic cutting force, power knife rest being carried out the shaft side projection drawing B of detection device for combination property；

Power knife rest medium power output part is simulated when typical condition loads moment of torsion power knife rest carries out combination property detection and monitoring device axonometric projection graph A in the power knife rest performance detection that loads of simulation typical condition described in the utility model and monitoring device by Fig. 4；

Power knife rest medium power output part is simulated when typical condition loads moment of torsion power knife rest carries out combination property detection and monitoring device axonometric projection graph B in the power knife rest performance detection that loads of simulation typical condition described in the utility model and monitoring device by Fig. 5；

Fig. 6 is that the power knife rest performance that simulation typical condition described in the utility model loads detects and the flow chart of the detection of servo saddle partial properties and monitoring method in the knife rest of monitoring；

Fig. 7 is the flow chart that the knife rest medium power that the power knife rest performance that simulation typical condition described in the utility model loads detects and monitors exports part detection and monitoring method；

Fig. 8 is that the power knife rest performance that simulation typical condition described in the utility model loads detects and monitoring implementing procedure figure；

nullWherein 1-power knife rest support section，2-power knife rest，3-cutter motor，4-Hydraulic Station，5-power knife rest cutterhead，6-dynamic cutting force loading section，7-automatically controls part，8-testing stand platform，9-unit head loading section，10-dynamic cutter carrier unit head，11-Simulated Arbor，12-unit head motor，13-laser displacement sensor，14-laser displacement sensor support，15-three-way piezoelectric formula acceleration transducer a，16-slip ring spider，17-slip ring，18-12 face rib body，19-Wireless Acceleration Sensor gateway，20-self-adhering type line winder，21-three-way piezoelectric formula acceleration transducer b，22-Digital Optoelectronic Autocollimator special stand，23-Digital Optoelectronic Autocollimator main frame，24-noise level indicator，25-Wireless Acceleration Sensor node a，26-three-way piezoelectric formula acceleration transducer c，The SMD temperature sensor a of 27-，28-punching current transformer a，29-three-way piezoelectric formula acceleration transducer d，30-12 face rib body base，31-three-way piezoelectric formula acceleration transducer e，32-Wireless Acceleration Sensor node b，33-three-way piezoelectric formula acceleration transducer f，The SMD temperature sensor b of 34-，35-three-way piezoelectric formula acceleration transducer g，36-infrared radiation thermometer base，37-infrared radiation thermometer，38-punching current transformer b,The SMD temperature sensor c of 39-，40-torque speed sensor，41-torque speed sensor base，42-eddy current displacement sensor support，43-eddy current displacement sensor a，44-eddy current displacement sensor b，45-shaft coupling.

Detailed description of the invention

Below in conjunction with accompanying drawing, this utility model is explained in detail:

One, the power knife rest performance that simulation typical condition loads detects and monitoring device

Consulting Fig. 1, the detection of power knife rest performance and monitoring device that simulation typical condition described in the utility model loads include servo saddle partial properties in power knife rest support section 1, dynamic cutting force loading section 6, unit head loading section 9, power knife rest and detect and monitor device, the output partial properties detection of power knife rest medium power and monitor device and automatically control part 7.

Power knife rest support section 1 is fixed on the lower left of testing stand platform 8；

Described dynamic cutting force loading section 6 includes Simulated Arbor 11, dynamic force analog loading device and dynamic force simulation loading and props up support arrangement, dynamic force simulation loading is propped up support arrangement and is fixed on power knife rest support section 1 top-right ground black iron, and dynamic force analog loading device is fixed on dynamic force simulation loading and props up on support arrangement.Simulated Arbor 11 is fixed on power knife rest cutterhead 5.Unit head loading section 9 is fixed on the testing stand platform 8 on the right side of power knife rest support section 1, and dynamic cutter carrier unit head 10 is connected with unit head loading section 9 by shaft coupling 45, and dynamic cutter carrier unit head 10 is fixed on power knife rest cutterhead 5.In power knife rest, the detection of servo saddle partial properties and monitoring device, the output partial properties detection of power knife rest medium power and monitoring device are fixed on testing stand platform 8 and power knife rest.Automatically control part 7 and be placed on the right side of testing stand platform 8.

The detection of power knife rest performance and monitoring device that simulation typical condition described in the utility model loads are capable of the performance when dry run to servo saddle part in power knife rest and power knife rest medium power output part and detect and monitor, performance when power knife rest can also apply dynamic cutting force and moment of torsion under typical condition detects and monitors, the data of detection and monitoring are analyzed, can be used to study power knife rest knife rest performance parameter and precision rule over time when idle running, different typical condition cutter setting frame performance parameters and precision affect relation, under same typical condition, different size cutting force and different size moment of torsion and knife rest performance and precision affects relation, each parameter attribute before all kinds of faults occur and when occurring, and the fault pre-alarming mechanism for power knife rest provides foundation.

1, power knife rest support section 1

Described power knife rest support section includes the backing plate composition of the base in box typed structure and plate structure, the corner place of tank floor is provided with U-shaped mouth, it is fixed on testing stand platform 8 by T-bolt, corner place, casing upper surface top has screwed hole, fix with backing plate bolt and be connected, the thickness of backing plate can change according to the center high difference of tested power knife rest so that the requirement that tested power knife rest cutterhead axial line is coaxial with the dynamometer machine axle center in unit head loading section.

2, dynamic cutting force loading section 6,

Described dynamic cutting force loading section includes dynamic force analog loading device and dynamic force simulation loading props up support arrangement.

Described dynamic force analog loading device includes electrohydraulic servo valve, hydraulic cylinder, hydraulic cylinder leg, oscillating bearing, elastic device and load bar etc..

Described electrohydraulic servo valve is bolted on hydraulic cylinder, on hydraulic cylinder, top is connected by screw thread and oscillating bearing are fixing, oscillating bearing is connected by bolt and hydraulic cylinder leg are fixing, hydraulic cylinder piston rod is threadeded with elastic device upper surface, threaded with load bar in the lower surface of elastic device, when carrying out dynamic cutting force simulation loading, electrohydraulic servo valve controls the piston rod movement in hydraulic oil promotion hydraulic cylinder, piston rod drives elastic device and load bar, withstand in the Simulated Arbor of power knife rest 2, be simulated the loading of dynamic cutting force.

Described dynamic force simulation loading is propped up support arrangement and is made up of cutting force charger base, X-direction guide rail, Y-direction guide rail, slide plate, left front support, right anterior branch frame, rotating shaft, ladder pin shaft and No. 2 slide plates.

nullDescribed cutting force charger base is fixed on testing stand platform 8 by T-bolt，The Y-direction guide rail that 2 structures are identical is fixed on the two ends, left and right of cutting force charger base upper surface in parallel to each other by bolt，X-direction guide rail is fixed on two identical Y-direction guide rails of structure by T-bolt，X-direction guide rail is perpendicular to 2 identical Y-direction guide rails of the structure that is parallel to each other，Slide plate is fixed on X-direction guide rail by T-bolt，Left front support and right anterior branch frame are bolted on the two ends of slide plate，The left end multidiameter of rotating shaft is equipped with and is bolted fixing with right-hand member multidiameter and the left shoulder hole of left front support with the right shoulder hole of right anterior branch frame，The lower end of ladder pin shaft is fixed on the central through hole on the rectangular slab in rotating shaft，Behind the upper end of ladder pin shaft and No. 2 slide plates, the ladder blind hole in (back of the body) face is equipped with，Rotating shaft and No. 2 slide plates are fixed by the uniform bolt around the centre bore on the rectangular slab in rotating shaft.

3, unit head loading section 9

Described unit head loading section 9 includes dynamometer machine, mobile platform and shaft coupling；Described dynamometer machine is bolted on mobile platform, mobile platform is fixed on testing stand platform 8 by T-bolt, mobile platform can drive dynamometer machine to realize the movement of X, Y both direction, it is simple to is connected and disengagement with dynamic cutter carrier unit head 10 by shaft coupling.

4, the detection of power knife rest performance and monitoring device

Consult Fig. 2 and Fig. 3, described in the utility model the detection of power knife rest performance and monitoring device are included power knife rest vibration detection device, cutterhead indexing accuracy and repetitive positioning accuracy measurement apparatus, knife bar device for detecting deformation, power knife rest temperature-detecting device, cutter motor current sensing means, knife rest running noises detecting device.

Described power knife rest vibration detection device includes power knife rest cutterhead vibration detection device, knife rest casing vibration detection device and knife bar vibration detection device.Described power knife rest cutterhead vibration measurement device includes Wireless Acceleration Sensor node a25, Wireless Acceleration Sensor node b32 and radio network gateway 19；Described Wireless Acceleration Sensor node a25 and Wireless Acceleration Sensor node b32 (this utility model patent for A104 type Wireless Acceleration Sensor) utilizes magnetic-adsorption on power knife rest cutterhead 5, the fixed installation substantially symmetrical about its central axis of Wireless Acceleration Sensor node a25 and Wireless Acceleration Sensor node b32 and power knife rest cutterhead 5, described radio network gateway 19 is fixed on 8-testing stand platform.

Described knife rest casing vibration detection device includes three-way piezoelectric formula acceleration transducer c26, three-way piezoelectric formula acceleration transducer c26 described in three-way piezoelectric formula acceleration transducer d29 and three-way piezoelectric formula acceleration transducer g35 (this utility model patent for ULT2122 type three-way piezoelectric formula acceleration transducer) utilizes magnetic-adsorption at power knife rest 2 near center, unit head motor 12 side, three-way piezoelectric formula acceleration transducer g35 is adsorbed on the center that power knife rest 2 opposite side is corresponding with three-way piezoelectric formula acceleration transducer c26, three-way piezoelectric formula acceleration transducer d29 is adsorbed on power knife rest 2 top dead center position.The vibration of power knife rest cutterhead 5 three-way vibration and knife rest casing will influence whether the machining accuracy of knife rest, in addition cutterhead clamping, unclamp fault, knife rest dislocation fault, power drive mechanism fault all can cause the improper vibration of cutterhead and knife rest casing, therefore the detection of cutterhead and knife rest casing vibration signal and monitoring both be may determine that knife rest performance in running, and can effectively predict again cutterhead dependent failure.

Described knife bar vibration detection device includes three-way piezoelectric formula acceleration transducer a15, three-way piezoelectric formula acceleration transducer b21, three-way piezoelectric formula acceleration transducer e31, three-way piezoelectric formula acceleration transducer f33 (this utility model patent for ULT2122 type three-way piezoelectric formula acceleration transducer), self-adhering type line winder 20, slip ring 17 and slip ring spider 16 etc.；Described three-way piezoelectric formula acceleration transducer a15, three-way piezoelectric formula acceleration transducer b21, three-way piezoelectric formula acceleration transducer e31 and three-way piezoelectric formula acceleration transducer f33 is adsorbed in Simulated Arbor 11 respectively, installation principle is: described three-way piezoelectric formula acceleration transducer a15 installation adjacent with described three-way piezoelectric formula acceleration transducer f33, it is separated by between described three-way piezoelectric formula acceleration transducer e31 and described three-way piezoelectric formula acceleration transducer f33 a Simulated Arbor, be separated by three Simulated Arbor of described three-way piezoelectric formula acceleration transducer b21 and described three-way piezoelectric formula acceleration transducer e31 are installed, described three-way piezoelectric formula acceleration transducer b21 and described three-way piezoelectric formula acceleration transducer a15 differs 4 Simulated Arbor.Described three-way piezoelectric formula acceleration transducer a15, f33, e31, b21 holding wire be gathered and threaded through self-adhering type line winder 20 and, slip ring 17, slip ring 17 is fixed on slip ring spider 16, described slip ring spider 16 has anti-winding function, and slip ring spider 16 is fixed on testing stand platform 8 by T-bolt；Detection and monitoring to Simulated Arbor vibration signal, it is possible to analyzing and the relation of research vibration signal with knife bar failure mode, the fault pre-alarming for knife bar is provided fundamental basis.

Described cutterhead indexing accuracy and repetitive positioning accuracy measurement apparatus include 12 rib bodies 18, Digital Optoelectronic Autocollimator special stand 22, Digital Optoelectronic Autocollimator main frame 23 and 12 rib body base 30 4 parts；nullDescribed Digital Optoelectronic Autocollimator (this utility model patent for HCUltra-2040 type Digital Optoelectronic Autocollimator) is according to claimed below fixing，12 rib bodies 18 are fixed on 12 rib body bases 30，12 rib body bases 30 pass through magnetic-adsorption in the center of power knife rest cutterhead 5，To ensure that the axis of 12 rib bodies is parallel with testing stand platform 8 surface as possible，Digital Optoelectronic Autocollimator main frame 23 is fixed on Digital Optoelectronic Autocollimator special stand 22，Digital Optoelectronic Autocollimator special stand 22 is fixed on testing stand platform 8 by T-bolt，Adjusting Digital Optoelectronic Autocollimator special stand makes the axis of photoelectric auto-collimator main frame and the main line of 12 rib bodies be mutually perpendicular to and on sustained height，Ensure on optical energy irradiation to 12 the rib body that photoelectric auto-collimator main frame is launched；Cutterhead indexing accuracy and repetitive positioning accuracy are the important parameters that power knife rest performance is good and bad, it directly will have influence on the precision of processing, detect and monitor power knife rest calibration in process of the test and repetitive positioning accuracy, provide reliable experimental data for research knife rest precision decay mechanism and raising numerically-controlled slide precision.

Described knife bar device for detecting deformation includes laser displacement sensor 13 and laser displacement sensor support 14；Described laser displacement sensor 13 (this utility model patent for MSE-TS803 type laser displacement sensor) is fixed on laser displacement sensor support 14, described laser displacement sensor support 14 is fixed on testing stand platform 8 by T-bolt, regulates laser displacement sensor support 14 and ensures that the launch point of laser displacement sensor and Simulated Arbor 11 test point are at sustained height；If knife bar deformed senior general when actual cut directly influences machining accuracy, it is detected and not only may determine that the quality of cutter quality but also can take measures in time when cutter goes wrong to reduce loss.

Described power knife rest temperature-detecting device includes SMD temperature sensor b34 and SMD temperature sensor a27；Described SMD temperature sensor b34 (this utility model patent for the JCJ100TTPAL10X41 SMD temperature sensor of type four-wire system) is by magnetic-adsorption round boss place after power knife rest cutterhead 5, for detecting the temperature of power knife rest casing；Described SMD temperature sensor a27 (this utility model patent for the JCJ100TTPAL10X41 SMD temperature sensor of type four-wire system), is used for detecting and monitor power knife rest cutter motor temperature on power knife rest cutter motor surface by magnetic-adsorption.Power knife rest temperature raises the too fast thermal deformation caused will affect the performance of entirety, temperature carries out detection and can analyze the factor causing power knife rest variations in temperature, and then improve.

Described cutter motor current sensing means adopts the electric current of punching current transformer a28 (this utility model patent for LDCJ1-35 high accuracy punching current transformer) detection and monitoring cutter motor 3；Circular hole by the power line of power knife rest cutter motor 3 traverse punching current transformer a28 center.Many faults of power knife rest such as knife rest nonrotation, component damage and circuit, electric discontinuity of cable etc. detect such as through cutter motor current signal.Power knife rest cutter motor 3 belongs to the power delivery section of power knife rest 2, provides power for dynamic cutter carrier unit head 10.

Described knife rest running noises detecting device adopts noise level monitor 24 (this utility model patent for BR-ZS I type noise level indicator) to detect and monitor the noise in knife rest running, noise level monitor 24 is fixed on testing stand platform 8 by T-bolt, about 1.5 meters of power knife rest of distance.

With reference to the Wireless Acceleration Sensor node a25 described in Fig. 6 and Wireless Acceleration Sensor node b32, the signal detected is passed through wireless network transmissions to radio network gateway 19, be transmitted further to industrial computer, and show in real time and preserve；The signal that signal that photoelectric auto-collimator 23 collects, laser displacement sensor 13 collect passes to industrial computer by USB, and display in real time with preserve.The vibration signal that three-way piezoelectric formula sensor a15, three-way piezoelectric formula sensor b21, three-way piezoelectric formula sensor c26, three-way piezoelectric formula sensor d29, three-way piezoelectric formula sensor e31, three-way piezoelectric formula sensor f33, three-way piezoelectric formula sensor g35 gather, the temperature signal that SMD temperature sensor a27, SMD temperature sensor b34 gather, current signal that punching current transformer a28 gathers and the noise signal that noise level indicator 24 detects are analogue signal, just need to can pass to industrial computer after A/D changes.By data collecting card, signal being carried out A/D conversion, data collecting card selects the PCI6503 series of NI, utilizes LabVIEW software that signal data carries out display in real time and storage.

5, the detection of power knife rest medium power output partial properties and monitoring device

Consult Fig. 4 and Fig. 5, described in the utility model power knife rest medium power is exported partial properties detection and monitoring device includes power knife rest cutterhead vibration detection device, knife rest casing vibration detection device, dynamic cutter carrier unit head circular runout detecting device, dynamic cutter carrier unit head torque axis speed detector, dynamic tool apron temperature-detecting device, dynamic cutter carrier unit head motor temperature detecting device, dynamic cutter carrier unit head motor current detection device, dynamic cutter carrier unit head running noises detecting device.

Described power knife rest cutterhead vibration detection device, knife rest casing vibration detection device are the same with the structure of the power knife rest cutterhead vibration detection device in the power knife rest performance detection above described and monitoring device, knife rest casing vibration detection device and knife rest running noises detecting device and mounting means, position with dynamic cutter carrier unit head running noises detecting device.

Described dynamic cutter carrier unit head circular runout detecting device includes eddy current displacement sensor support 42, eddy current displacement sensor a43 and eddy current displacement sensor b44；Described eddy current displacement sensor a43 and eddy current displacement sensor b44 (this utility model patent for RP6608 type eddy current displacement sensor) is fixed on eddy current displacement sensor support 42, ensureing that eddy current displacement sensor a and eddy current displacement sensor b is separated by 90 ° ± 5 ° respectively on the same plane on dynamic cutter carrier unit head 10 both sides, described eddy current displacement sensor support 42 (this utility model patent for NscingEs211-101) utilizes magnetic-adsorption on testing stand platform 8.

Described dynamic cutter carrier unit head torque axis speed detector includes torque speed sensor 40 and torque speed sensor base 41；Described torque speed sensor 40 (this utility model patent for the JN338-A direct-connected torque rotary speed sensor of series) is fixed on torque speed sensor base 41, two ends are connected with dynamic cutter carrier unit head 10 and unit head loading section 9 respectively through shaft coupling 45, described torque speed sensor base 41 is fixed on testing stand platform 8 by T-bolt, it is ensured that the axis of dynamic cutter carrier unit head 10, torque speed sensor 40 the axis coaxle degree of axis and unit head loading section 9 less than 0.05mm.

Described dynamic tool apron temperature-detecting device includes infrared radiation thermometer base 36 and infrared radiation thermometer 37；Described infrared radiation thermometer 37 (this utility model patent for OI-T6DS50-01 type infrared radiation thermometer) is fixed on infrared radiation thermometer base 36, and described infrared radiation thermometer base 36 utilizes magnetic-adsorption on testing stand platform 8；Adjusting infrared radiation thermometer base 36 makes infrared radiation thermometer 37 apart from dynamic cutter carrier unit head 10 end face distance less than 10mm.

Described dynamic cutter carrier unit head motor temperature detecting device adopts SMD temperature sensor c39 (this utility model patent for the JCJ100TTPAL10X41 SMD temperature sensor of type four-wire system) by magnetic-adsorption on dynamic cutter carrier unit head motor 12 surface, for detecting and monitor the temperature of dynamic cutter carrier unit head motor.

Described dynamic cutter carrier unit head motor current detection device adopts the electric current of punching current transformer b38 (this utility model patent for LDCJ1-35 type high accuracy punching current transformer) detection and monitoring unit head motor 12, and the power line of dynamic cutter carrier unit head motor is through the circular hole of punching current transformer b38 center.

With reference to the Wireless Acceleration Sensor node a25 described in Fig. 7 and Wireless Acceleration Sensor node b32, the signal detected is passed through wireless network transmissions to radio network gateway 19, be transmitted further to industrial computer, and show in real time and preserve；The signal that eddy current displacement sensor a43 and eddy current displacement sensor a43 collects is passed to industrial computer display in real time by USB and is preserved；Current signal that temperature signal that the temperature signal that vibration signal that moment of torsion that torque speed sensor 40 detects and tach signal, three-way piezoelectric formula sensor c26, three-way piezoelectric formula sensor d29, three-way piezoelectric formula sensor g35 gather, infrared radiation thermometer 37 detect, SMD temperature sensor c39 detect, punching current transformer b38 detect and the noise signal that noise level indicator 24 detects are analogue signal, just need to can pass to industrial computer after A/D changes.By data collecting card, signal being carried out A/D conversion, data collecting card selects the PCI6503 series of NI, utilizes LabVIEW software that signal data carries out display in real time and storage.

Two, the power knife rest performance that simulation typical condition loads detects and monitoring method

The testing program that this utility model proposes for power knife rest reliability, can effectively detect whether knife rest precision when dispatching from the factory meets the requirements, also can servo saddle part carries out dry run in cutter setting frame, simulation typical condition cutting force loading environment lower slide performance is estimated analyzing, power knife rest medium power output part carries out performance under dry run, simulation typical condition moment of torsion loading environment be estimated analyzing, and check its performance parameter retentivity.And analyze the factor affecting power knife rest performance degradation, and provide data basis for prediction knife rest fault.

As follows with reference to the concrete test procedure of Fig. 8:

(4) model and the number of units of tested power knife rest are determined, it is determined that the performance parameter of the typical condition of the simulation loading of tested power knife rest and needs detection and monitoring, the performance parameter of the power knife rest for detecting and monitor as shown in table 1.

The detection of table 1 power knife rest performance and monitoring parameter

(5) with reference to Fig. 1, power knife rest 2 will be test for and be fixed on power knife rest support section 1；

(6) according to different experimental conditions, the detection of power knife rest performance and monitoring are divided into four major parts: the performance detection when typical condition of the performance detection when typical condition of the servo saddle part and monitoring, power knife rest medium power output part and monitoring in power knife rest, performance detection when performance detection when servo saddle part dry run and monitoring, the output part dry run of power knife rest medium power and monitoring in power knife rest；

(7) first introduce the servo saddle part performance when typical condition in power knife rest to detect and monitoring

4.1 are being test on power knife rest cutterhead 5 fixed-analog knife bar 11；

4.2, according to determining the power knife rest performance parameter needing detection and monitoring, consult Fig. 2 and Fig. 3, and installing sequence number in table 1 as requested is the sensor corresponding to 1,2,3,4,5,6,7,8,9；

4.3 times setting power knife rest tool changing frequency, number of times and dry run test；

4.4 utilize dynamic cutting force loading section 6 to simulate each typical condition such as turning, face work, cutting thread etc. sets dynamic force loading size, frequency, the time；

After 4.5 inspections to be installed, start power knife rest；

4.6 start power knife rest dynamic cutting force loading section 6 loads power knife rest Simulated Arbor 11；

4.7 data acquisitions: be separately recorded under every kind of typical condition cutterhead three-way vibration, knife rest casing and knife bar vibration, cutterhead indexing accuracy and repetitive positioning accuracy, knife bar deforms, knife rest temperature, cutter motor temperature, cutter motor electric current, and the noise in whole process of the test；When finding to shut down in time when detected signal has sudden change or other abnormal conditions, analyze fault that may be present according to the coherent signal at detected position, carry out the early warning of fault；After test, the testing time under every kind of typical condition, every signal data, fault message are carried out taxonomic revision and storage every time；

4.8 data analysiss: signal contrast research knife rest vibration resistance and stability when actual cut works corresponding when cutterhead three-way vibration, the vibration of knife rest casing are with dry run under every kind of typical condition；The signal of knife bar deformation and vibration can reflect the ability of this knife rest resistance to deformation when actual cut and machining accuracy is affected situation；Cutterhead indexing accuracy and repetitive positioning accuracy, knife rest temperature, cutter motor temperature, cutter motor electric current and the noise in whole process of the test can reflect the servo saddle part performance when actual motion in knife rest.

(8) the power knife rest medium power output part performance when typical condition detects and monitoring

5.1 are being test on power cutterhead 5 to fix dynamic cutter carrier unit head 10, dynamic cutter carrier unit head 10, torque speed sensor 40 and unit head loading section 9 are connected by shaft coupling 45, and ensure that three's axiality is less than 0.05mm

5.2, according to determining the power knife rest medium power output partial properties parameter needing detection and monitoring, consult Fig. 4 and Fig. 5, and installing sequence number in table 1 as requested is the sensor corresponding to 1,4,9,10,11,12,13,14；

5.3 set dynamic cutter carrier unit head rotating speed and the time of operation；

5.4 utilize unit head loading section 9 to simulate typical condition such as milling, drilling etc. sets size, rotating speed and the test period that moment of torsion loads；

After 5.5 inspections to be installed, start dynamic cutter carrier unit head；

5.6 start dynamic cutter carrier unit head loading section 6 loads dynamic cutter carrier unit head 10；

5.7 data acquisitions: record is cutterhead three-way vibration, the vibration of knife rest casing under every kind of typical condition, unit head circular runout, unit head moment of torsion rotating speed, dynamic tool apron temperature, unit head motor temperature, unit head current of electric, and the noise in whole process of the test；When finding to shut down in time when detected signal has sudden change or other abnormal conditions, analyze fault that may be present according to the coherent signal at detected position, carry out the early warning of fault；After test, the testing time under every kind of typical condition, every signal data, fault message are carried out taxonomic revision and storage every time；

5.8 data analysiss: signal contrast research knife rest vibration resistance and stability when actual cut works corresponding when cutterhead three-way vibration, the vibration of knife rest casing are with dry run under every kind of typical condition；The signal of the circular runout of unit head and the temperature of dynamic tool apron can reflect the ability of this knife rest resistance to deformation when actual cut and machining accuracy is affected situation；Noise in unit head motor temperature, unit head current of electric and whole process of the test can reflect the servo saddle part performance when actual motion in knife rest.

(9) in power knife rest when the dry run of servo saddle part performance detection and monitoring

In power knife rest, performance detection when the dry run of servo saddle part and monitoring are with reference to 4) the performance detection when typical condition of the servo saddle part and monitoring and Fig. 8 in power knife rest, process of the test skips step 4.4 and step that namely step 4.6 is skipped in Fig. 8 in left-hand broken line frame, not carrying out dynamic cutting force loading, power knife rest is operating under empty loading condition only；To the three-way vibration signal of the cutterhead detected and the vibration signal of knife rest casing and running noises analysis during data analysis, obtain steadiness that when without outer load cutterhead runs, to the cutterhead indexing accuracy detected with repetitive positioning accuracy compared with requirement of dispatching from the factory, show whether knife rest meets regulation and require, observe servo saddle part temperature rise situation in dry run situation in the situation of change research knife rest of cutter motor temperature and knife rest temperature and temperature rise reason.

(10) performance when power knife rest medium power output part dry run detects and monitoring

In power knife rest, performance detection when the dry run of servo saddle part and monitoring are with reference to 5) the performance detection when typical condition of the power knife rest medium power output part and monitoring and Fig. 8, process of the test skips step 5.4 and step that namely step 5.6 is skipped in Fig. 8 in broken box, do not carry out moment of torsion loading, the only operating under empty loading condition of power knife rest medium power output part；To the three-way vibration signal of the cutterhead detected and the vibration signal of knife rest casing and running noises analysis during data analysis, obtain steadiness that when without outer load power knife rest medium power output part runs, to the unit head circular runout precision detected compared with requirement of dispatching from the factory, show whether knife rest unit head precision meets situation of change research knife rest unit head temperature rise situation in dry run situation that regulation requires, observes cutter motor temperature and dynamic tool apron temperature and temperature rise reason.

Claims (8)

1. simulate the detection of power knife rest performance and a monitoring device that typical condition loads, detect and monitor device, the detection of power delivery section performance and monitoring device, dynamic cutting force loading section (6), unit head loading section (9) including power knife rest (2), power knife rest support section (1), servo saddle partial properties and automatically control part (7)；It is characterized in that:

Described power knife rest (2) is made up of servo saddle part and power delivery section；Servo saddle part includes power knife rest cutterhead (5) and Simulated Arbor (11), and Simulated Arbor (11) is fixed on power knife rest cutterhead (5)；Power delivery section includes dynamic cutter carrier unit head (10) and unit head motor (12), and described dynamic cutter carrier unit head (10) is fixed on power knife rest cutterhead (5)；

Described power knife rest support section (1) is fixed on the upper left side of testing stand platform (8), described in automatically control part (7) and be arranged on the right side of testing stand platform (8)；

Described dynamic cutting force loading section (6) includes dynamic force analog loading device, dynamic force simulation loading props up support arrangement；

Described dynamic force simulation loading is propped up support arrangement and is fixed on power knife rest support section (1) top-right ground black iron, and described dynamic force analog loading device is fixed on dynamic force simulation loading and props up on support arrangement；

Described unit head loading section (9) is fixed on the testing stand platform (8) on the right side of power knife rest support section (1)；Described dynamic cutter carrier unit head (10) is connected with unit head loading section (9) by shaft coupling；

The detection of described servo saddle partial properties and monitoring device include power knife rest vibration detection device, cutterhead indexing accuracy and repetitive positioning accuracy measurement apparatus, knife bar device for detecting deformation, power knife rest temperature-detecting device, cutter motor current sensing means, knife rest running noises detecting device；

Power knife rest vibration detection device in the detection of described servo saddle partial properties and monitoring device includes power knife rest cutterhead vibration detection device, knife rest casing vibration detection device and knife bar vibration detection device, described power knife rest cutterhead vibration detection device is fixed on power knife rest cutterhead (5), knife rest casing vibration detection device is fixed on power knife rest casing, and knife bar vibration detection device is fixed in Simulated Arbor (11)；Described cutterhead indexing accuracy and repetitive positioning accuracy measurement apparatus are fixed on power knife rest cutterhead (5) and testing stand platform (8)；Described knife bar device for detecting deformation is fixed on testing stand platform (8)；Described power knife rest temperature-detecting device is arranged on power knife rest cutterhead (5) and power knife rest cutter motor surface；The power line of described cutter motor current sensing means traverse power knife rest cutter motor (3)；Described knife rest running noises detecting device is fixed on testing stand platform (8)；

The detection of described power delivery section performance and monitoring device include power knife rest cutterhead vibration detection device, knife rest casing vibration detection device, dynamic cutter carrier unit head circular runout detecting device, dynamic cutter carrier unit head torque axis speed detector, dynamic tool apron temperature-detecting device, dynamic cutter carrier unit head motor temperature detecting device, dynamic cutter carrier unit head motor current detection device and dynamic cutter carrier unit head running noises detecting device；

Power knife rest cutterhead vibration detection device in described power delivery section performance detection and monitoring device is fixed on power knife rest cutterhead (5)；Described knife rest casing vibration detection device is fixed on power knife rest casing；Described dynamic cutter carrier unit head circular runout detecting device is fixed on testing stand platform (8)；Described dynamic cutter carrier unit head torque axis speed detector is fixed on testing stand platform (8)；Described dynamic tool apron temperature-detecting device is fixed on testing stand platform (8)；Described dynamic cutter carrier unit head motor temperature detecting device is fixed on dynamic cutter carrier unit head motor (12) surface；The power line of described dynamic cutter carrier unit head motor current detection device traverse dynamic cutter carrier unit head motor (12)；Described dynamic cutter carrier unit head running noises detecting device is fixed on testing stand platform (8)；

The detection of power knife rest performance and monitoring device that described simulation typical condition loads are that the performance to the servo saddle part in power knife rest and power delivery section detects and monitors.

2. a kind of power knife rest performance detection simulating typical condition loading according to claim 1 and monitoring device, it is characterised in that:

Described dynamic force analog loading device includes electrohydraulic servo valve, hydraulic cylinder, hydraulic cylinder leg, oscillating bearing, elastic device and load bar；

Described electrohydraulic servo valve is fixed on hydraulic cylinder, on hydraulic cylinder, top is fixing with oscillating bearing is connected, oscillating bearing is fixing with hydraulic cylinder leg to be connected, hydraulic cylinder piston rod is threadeded with elastic device upper surface, threaded with load bar in the lower surface of elastic device, when carrying out dynamic cutting force simulation loading, electrohydraulic servo valve controls the piston rod movement in hydraulic oil promotion hydraulic cylinder, piston rod drives elastic device and load bar, withstand in the Simulated Arbor (11) of power knife rest (2), be simulated the loading of dynamic cutting force.

3. a kind of power knife rest performance detection simulating typical condition loading according to claim 1 and monitoring device, it is characterised in that:

Described dynamic force simulation loading is propped up support arrangement and is made up of cutting force charger base, X-direction guide rail, Y-direction guide rail, slide plate, left front support, right anterior branch frame, rotating shaft, ladder pin shaft and No. 2 slide plates；

Described cutting force charger base is fixed on testing stand platform (8), the Y-direction guide rail that 2 structures are identical is fixed on the two ends, left and right of cutting force charger base upper surface in parallel to each other, X-direction guide rail is fixed on two identical Y-direction guide rails of structure, X-direction guide rail is perpendicular to 2 identical Y-direction guide rails of the structure that is parallel to each other, slide plate is fixed on X-direction guide rail, left front support and right anterior branch frame are fixed on the two ends of slide plate, the left end multidiameter of rotating shaft and the left shoulder hole of right-hand member multidiameter and left front support are equipped with the right shoulder hole of right anterior branch frame and are connected fixing, the lower end of ladder pin shaft is fixed on the central through hole on the rectangular slab in rotating shaft, the upper end of ladder pin shaft and No. 2 slide plates ladder blind hole below is equipped with, rotating shaft is fixing with No. 2 slide plates to be connected.

4. a kind of power knife rest performance detection simulating typical condition loading according to claim 1 and monitoring device, it is characterised in that:

Described unit head loading section (9) includes dynamometer machine, mobile platform and shaft coupling；Described dynamometer machine is fixing on a mobile platform, and mobile platform is fixed on testing stand platform (8), and mobile platform can drive dynamometer machine to realize the movement of X, Y both direction；

Described dynamic cutter carrier unit head (10) is connected with dynamometer machine by shaft coupling, adjusts mobile platform and could alter that the position of dynamometer machine, makes dynamometer machine be connected with dynamic cutter carrier unit head (10).

5. a kind of power knife rest performance detection simulating typical condition loading according to claim 1 and monitoring device, it is characterised in that:

Described power knife rest cutterhead vibration measurement device includes Wireless Acceleration Sensor node a (25), Wireless Acceleration Sensor node b (32) and radio network gateway (19)；

Described Wireless Acceleration Sensor node a (25) and Wireless Acceleration Sensor node b (32) utilize magnetic-adsorption on power knife rest cutterhead (5), the installation substantially symmetrical about its central axis of Wireless Acceleration Sensor node a (25) and Wireless Acceleration Sensor node b (32) and power knife rest cutterhead (5), described radio network gateway (19) is arranged on testing stand platform (8)；

Described knife rest casing vibration detection device includes three-way piezoelectric formula acceleration transducer c (26), three-way piezoelectric formula acceleration transducer d (29) and three-way piezoelectric formula acceleration transducer g (35)；

Described three-way piezoelectric formula acceleration transducer c (26), three-way piezoelectric formula acceleration transducer g (35) are utilized respectively the magnetic-adsorption center in power knife rest (2) two sides；Three-way piezoelectric formula acceleration transducer d (29) is adsorbed on power knife rest (2) top dead center position；

Described knife bar vibration detection device includes three-way piezoelectric formula acceleration transducer a (15), three-way piezoelectric formula acceleration transducer b (21), three-way piezoelectric formula acceleration transducer e (31), three-way piezoelectric formula acceleration transducer f (33), self-adhering type line winder (20), slip ring (17) and slip ring spider (16)；

Described three-way piezoelectric formula acceleration transducer a (15), three-way piezoelectric formula acceleration transducer b (21), three-way piezoelectric formula acceleration transducer e (31) and three-way piezoelectric formula acceleration transducer f (33) are adsorbed in Simulated Arbor (11) respectively；

Described three-way piezoelectric formula acceleration transducer a (15), f (33), e (31), b (21) holding wire be gathered and threaded through self-adhering type line winder (20) and slip ring (17), slip ring (17) is fixed on slip ring spider (16), and described slip ring spider (16) is fixed on testing stand platform (8)；

Described cutterhead indexing accuracy and repetitive positioning accuracy measurement apparatus include dodecahedro rib body (18), Digital Optoelectronic Autocollimator special stand (22), Digital Optoelectronic Autocollimator main frame (23) and dodecahedro rib body base (30) four part；Dodecahedro rib body (18) of described Digital Optoelectronic Autocollimator is arranged on dodecahedro rib body base (30), dodecahedro rib body base (30) is by the magnetic-adsorption center in power knife rest cutterhead (5), the axis of dodecahedro rib body is parallel with testing stand platform (8) surface, Digital Optoelectronic Autocollimator main frame (23) is arranged on Digital Optoelectronic Autocollimator special stand (22), Digital Optoelectronic Autocollimator special stand (22) is fixed on testing stand platform (8), the axis of photoelectric auto-collimator main frame (23) and the main line of dodecahedro rib body (18) are mutually perpendicular to and on sustained height, the light that photoelectric auto-collimator main frame (23) is launched can be irradiated on dodecahedro rib body (18)；

Described knife bar device for detecting deformation includes laser displacement sensor (13) and laser displacement sensor support (14)；Described laser displacement sensor (13) is arranged on laser displacement sensor support (14), described laser displacement sensor support (14) is fixed on testing stand platform (8), and the launch point of laser displacement sensor (13) and Simulated Arbor (11) test point are at sustained height；

Described power knife rest temperature-detecting device includes SMD temperature sensor b (34) and SMD temperature sensor a (27)；Described SMD temperature sensor b (34) is by magnetic-adsorption round boss place after power knife rest cutterhead (5), for detecting the temperature of power knife rest casing；Described SMD temperature sensor a (27), is used for detecting and monitor power knife rest cutter motor (3) temperature on power knife rest cutter motor (3) surface by magnetic-adsorption；

Described cutter motor current sensing means adopts punching current transformer a (28), the electric current of detection and monitoring cutter motor (3)；The circular hole of power line traverse punching current transformer a (28) center of power knife rest cutter motor (3)；

Described knife rest running noises detecting device adopts noise level monitor (24) to detect and monitor the noise in servo saddle part running in power knife rest, and noise level monitor (24) is fixed on testing stand platform (8).

6. a kind of power knife rest performance detection simulating typical condition loading according to claim 5 and monitoring device, it is characterised in that:

The signal detected is passed through wireless network transmissions to radio network gateway (19) by described Wireless Acceleration Sensor node a (25) and Wireless Acceleration Sensor node b (32), is transmitted further to industrial computer, and shows in real time and preserve；The signal that signal that Digital Optoelectronic Autocollimator main frame (23) collects, laser displacement sensor (13) collect passes to industrial computer by USB, and display in real time with preserve；Three-way piezoelectric formula acceleration transducer a (15), three-way piezoelectric formula acceleration transducer b (21), three-way piezoelectric formula acceleration transducer c (26), three-way piezoelectric formula acceleration transducer d (29), three-way piezoelectric formula acceleration transducer e (31), three-way piezoelectric formula acceleration transducer f (33), the vibration signal that three-way piezoelectric formula acceleration transducer g (35) gathers, SMD temperature sensor a (27), the temperature signal that SMD temperature sensor b (34) gathers, current signal that punching current transformer a (28) gathers and the noise signal that noise level indicator (24) detects are analogue signal, industrial computer just need to can be passed to after A/D changes；By data collecting card, signal being carried out A/D conversion, signal data is carried out display in real time and storage by data collecting card.

7. a kind of power knife rest performance detection simulating typical condition loading according to claim 1 and monitoring device, it is characterised in that:

The detection of described power delivery section performance is identical with structure and the mounting means of the power knife rest cutterhead vibration detection device in the detection of servo saddle partial properties and monitoring device, knife rest casing vibration detection device and knife rest running noises detecting device with the power knife rest cutterhead vibration detection device in monitoring device, knife rest casing vibration detection device and dynamic cutter carrier unit head running noises detecting device；

Described dynamic cutter carrier unit head circular runout detecting device includes eddy current displacement sensor support (42), eddy current displacement sensor a (43) and eddy current displacement sensor b (44)；

Described eddy current displacement sensor a (43) and eddy current displacement sensor b (44) are fixed on eddy current displacement sensor support (42), eddy current displacement sensor a (43) and eddy current displacement sensor b (44) is separated by 90 ° ± 5 ° respectively on the same plane of dynamic cutter carrier unit head (10) axis both sides, and described eddy current displacement sensor support (42) utilizes magnetic-adsorption on testing stand platform (8)；

Described dynamic cutter carrier unit head torque axis speed detector includes torque speed sensor (40) and torque speed sensor base (41)；

Described torque speed sensor (40) is fixed on torque speed sensor base (41), and two ends are connected with dynamic cutter carrier unit head (10) and unit head loading section (9) respectively through shaft coupling (45)；Described torque speed sensor base (41) is fixed on testing stand platform (8), the axis of dynamic cutter carrier unit head (10), torque speed sensor (40) the axis coaxle degree of axis and unit head loading section (9) less than 0.05mm；

Described dynamic tool apron temperature-detecting device includes infrared radiation thermometer base (36) and infrared radiation thermometer (37)；

Described infrared radiation thermometer (37) is arranged on infrared radiation thermometer base (36), and described infrared radiation thermometer base (36) utilizes magnetic-adsorption on testing stand platform (8)；Infrared radiation thermometer (37) distance dynamic cutter carrier unit head (10) end face distance is less than 10mm；

Described dynamic cutter carrier unit head motor temperature detecting device adopts SMD temperature sensor c (39), by magnetic-adsorption unit head motor (12) surface in power knife rest, for detecting and monitor the temperature of dynamic cutter carrier unit head motor；

Described dynamic cutter carrier unit head motor current detection device adopts punching current transformer b (38), the electric current of detection and monitoring unit head motor (12), the circular hole of power line traverse punching current transformer b (38) center of the unit head motor (12) in power knife rest.

8. a kind of power knife rest performance detection simulating typical condition loading according to claim 7 and monitoring device, it is characterised in that:

The signal that described eddy current displacement sensor a (43) and eddy current displacement sensor b (44) collect is passed to industrial computer display in real time by USB and is preserved；Moment of torsion that torque speed sensor (40) detects and tach signal, three-way piezoelectric formula acceleration transducer c (26), three-way piezoelectric formula acceleration transducer d (29), the vibration signal that three-way piezoelectric formula acceleration transducer g (35) gathers, the temperature signal that infrared radiation thermometer (37) detects, the temperature signal that SMD temperature sensor c (39) is detected, the current signal that punching current transformer b (38) detects, and the noise signal that noise level indicator (24) detects is analogue signal, industrial computer just need to can be passed to after A/D changes；

By data collecting card, signal being carried out A/D conversion, signal data is carried out display in real time and storage by data collecting card.