CN205383511U - Heat conduction mould with mould plastics integrated into one piece's LED lamp of loading power base plate - Google Patents
Heat conduction mould with mould plastics integrated into one piece's LED lamp of loading power base plate Download PDFInfo
- Publication number
- CN205383511U CN205383511U CN201521116437.8U CN201521116437U CN205383511U CN 205383511 U CN205383511 U CN 205383511U CN 201521116437 U CN201521116437 U CN 201521116437U CN 205383511 U CN205383511 U CN 205383511U
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- CN
- China
- Prior art keywords
- led
- heat
- injection moulding
- heat conduction
- led module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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- 239000004033 plastic Substances 0.000 title claims abstract description 31
- 229920003023 plastic Polymers 0.000 title claims abstract description 31
- 238000001746 injection moulding Methods 0.000 claims abstract description 36
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 18
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000004411 aluminium Substances 0.000 claims abstract description 16
- 238000000465 moulding Methods 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 13
- 229910052751 metal Inorganic materials 0.000 claims description 18
- 239000002184 metal Substances 0.000 claims description 18
- 150000001875 compounds Chemical class 0.000 claims description 11
- 239000011324 bead Substances 0.000 claims description 8
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 239000004677 Nylon Substances 0.000 claims description 3
- 239000012528 membrane Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 10
- 239000002991 molded plastic Substances 0.000 abstract 1
- 230000008020 evaporation Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
Landscapes
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The utility model relates to a heat conduction mould with mould plastics integrated into one piece's LED lamp of loading power base plate, including lamp body and LED module, the lamp body being equipped with the integrative LED module of connection of moulding plastics by heat conduction plastic material injection molding in it, the LED module includes aluminium base board and power supply circuit module, be equipped with LED lamp pearl on the aluminium base board, LED lamp pearl and power supply circuit module turn -on connection. The lamp body of LED lamp has been moulded plastics the LED module in the process of moulding plastics and has been connected integratively, can simplify follow -up equipment process greatly, and production efficiency is showing and improves, and the assembly personnel significantly reduce, and the lamp body adopts heat conduction plastic material to mould plastics simultaneously, and the manufacturing cost reduction that makes the LED lamp is more than 50%, and market competition is extremely strong, obtains commercial success easily, and the structure is very ingenious, succinct moreover.
Description
Technical field
This utility model belongs to LED illumination lamp technical field, particularly to a kind of heat conduction plastic and the LED loading power supply board injection moulding integrated molding.
Background technology
LED lamp is liked by consumers in general with advantages such as its brightness height, energy-conserving and environment-protective, good, stable and reliable for performance, the long service life of thermal diffusivity, is accepted, and has been generalized application, and has replaced traditional general energy electricity-saving lamp gradually.
At present, LED lamp currently on the market, such as Ceiling light and Down lamp etc., includes lamp housing, is provided with the aluminium base of LED lamp bead, power circuit block, reflector, Transparent lamp shade and power supply lid, constituent components is more, need to be assembled on lamp housing one by one, assembling procedure trouble, consuming time, packaging efficiency is extremely low, need assembly crewman many, thus causing production cost to be greatly improved, and staff assembles, difficult quality guarantee；It addition, the lamp housing of these LED lamp all adopts metal material to make, relatively costly, reflector evaporation process percent defective is high simultaneously, not only increases production cost, also big for environment pollution.
Utility model content
In order to solve the above-mentioned technical problem existed in prior art, this utility model provides one and LED module injection moulding is integrally connected at lamp housing injection moulding process, it is greatly simplified follow-up assembling procedure, production efficiency is high, production cost is low, and structure is very ingenious, succinct, the market competitiveness is extremely strong, it is easy to obtain the heat conduction plastic of business success and the LED loading power supply board injection moulding integrated molding.
For solving above-mentioned technical problem, this utility model adopts the following technical scheme that
A kind of heat conduction plastic and the LED loading power supply board injection moulding integrated molding, include lamp housing and LED module, and described lamp housing, by heat conductive plastic material injection mo(u)lding, is provided with the LED module that injection moulding is integrally connected in it；Described LED module includes aluminium base and power circuit block, and described aluminium base is provided with LED lamp bead, and described LED lamp bead is connected with power circuit block conducting.
Further, described LED module also includes compound rest, and described compound rest includes insulating top layers and heat-conducting metal lower floor, and described insulating top layers and the injection moulding of heat-conducting metal lower floor are integrally connected；Described aluminium base and power circuit block are separately mounted on heat-conducting metal lower floor and the insulating top layers of compound rest；Described LED module is located in lamp housing, and the circumferential rim of insulating top layers and heat-conducting metal lower floor is integrally connected with lamp housing injection moulding.
Further, described lamp housing adopts nylon plastic material to make, and described insulating top layers adopts PBT dielectric plastic material system, and both injection mouldings are integrally connected, and described heat-conducting metal lower floor is aluminum heat conducting plate support.
Further, described LED is Down lamp, is provided with reflector in its lamp housing, and described reflector surface mount has reflective membrane.
The beneficial effects of the utility model are:
This utility model passes through technique scheme, at lamp housing injection moulding process, LED module injection moulding can be integrally connected, it is greatly simplified follow-up assembling procedure, production efficiency significantly improves, and saves assembly crewman, and lamp body adopts heat conductive plastic material to make simultaneously, reduce production cost, the market competitiveness is extremely strong, it is easy to obtain business success, and structure is very ingenious, succinct.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model is described in further detail with specific embodiment:
Fig. 1 is the sectional structure schematic diagram of heat conduction plastic described in the utility model and the LED embodiment loading power supply board injection moulding integrated molding；
Fig. 2 is heat conduction plastic described in the utility model and the structural representation of LED module in the LED embodiment of loading power supply board injection moulding integrated molding；
Fig. 3 is the processing process figure of heat conduction plastic described in the utility model and the LED loading power supply board injection moulding integrated molding.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, this utility model is further elaborated.Should be appreciated that specific embodiment described herein is only in order to explain this utility model, be not used to limit this utility model.
As shown in Figures 1 and 2:
A kind of heat conduction plastic described in this utility model embodiment and the LED loading power supply board injection moulding integrated molding, this LED is Ceiling light, including lamp housing 1 and LED module 2, described lamp housing 1, by heat conductive plastic material injection mo(u)lding, is provided with the LED module 2 that injection moulding is integrally connected in it；Described LED module 2 includes aluminium base 21 and power circuit block 22, and described aluminium base 21 is provided with LED lamp bead 23, and described LED lamp bead 23 can be passed through wire (not showing in figure) and be connected with power circuit block 22 conducting.Concrete structure can be: described LED module 2 also includes aluminium base 21, power circuit block 22 and compound rest 24, described compound rest 24 includes insulating top layers 241 and heat-conducting metal lower floor 242, and described insulating top layers 241 is integrally connected with heat-conducting metal lower floor 242 injection moulding；Described aluminium base 21 and power circuit block 22 are separately mounted on heat-conducting metal lower floor 242 and the insulating top layers 241 of compound rest 24；Described LED module 2 is located in lamp housing 1, and the circumferential rim of insulating top layers 241 and heat-conducting metal lower floor 242 is integrally connected with lamp housing 1 (secondary) injection moulding.Wherein, described lamp housing 1 adopts nylon plastic material to make, and described insulating top layers 241 adopts PBT dielectric plastic material system, and both injection mouldings are integrally connected.
As it is shown on figure 3, heat conduction plastic described in the utility model and the LED loading power supply board injection moulding integrated molding adopt following processing technique to be made, specifically include following steps:
Step A1. is fixed on heat-conducting metal lower floor 242 in the injection mold of insulating top layers 241, heat-conducting metal lower floor 242 is integrally connected with insulating top layers 241 injection moulding, forms compound rest 24；
Step A2. is arranged on aluminium base 21 and power circuit block 22 on heat-conducting metal lower floor 242 and the insulating top layers 241 of compound rest 24 respectively, and the LED lamp bead 23 on aluminium base 21 is connected with power circuit block 22 by wire, forms LED module 2；
Step A3. is fixed on LED module 2 in the injection mold of lamp housing 1, the circumferential rim of the insulating top layers 241 of LED module 2 and heat-conducting metal lower floor 242 and lamp housing 1 injection moulding is integrally connected, and forms LED lamp.
So, LED module 2 injection moulding is integrally connected by the lamp housing 1 of LED described in the utility model at injection moulding process, follow-up assembling procedure (only need to install Transparent lamp shade 3 and power supply lid 4) can be greatly simplified, production efficiency significantly improves, and assembly crewman greatly reduces, and lamp body 1 adopts heat conductive plastic material injection moulding simultaneously, the production cost not only making LED reduces by more than 50%, city's market competitiveness is extremely strong, it is easy to obtain business success, and structure is very ingenious, succinct.
Certainly, LED described in the utility model can also the LED lamp such as Down lamp, aluminium base 21 and power circuit block 22 in described LED module 2 also can be directly anchored in the injection mold of lamp housing 1, it is integrally connected with lamp housing 1 injection moulding, and as Down lamp, reflector being installed in its lamp housing 1, described reflector surface mount has reflective membrane (not showing in figure), so can effectively solving the tradition evaporation problem that reflector difficulty is big, scrappage is high, product cost reduces.
The above is preferred implementation of the present utility model; it should be pointed out that, for those skilled in the art, under the premise without departing from this utility model principle; can also making some improvements and modifications, these improvements and modifications are also considered as protection domain of the present utility model.
Claims (4)
1. a heat conduction plastic and the LED loading power supply board injection moulding integrated molding, it is characterized in that, include lamp housing (1) and LED module (2), described lamp housing (1), by heat conductive plastic material injection mo(u)lding, is provided with the LED module (2) that injection moulding is integrally connected in it；Described LED module (2) includes aluminium base (21) and power circuit block (22), described aluminium base (21) is provided with LED lamp bead (23), and described LED lamp bead (23) is connected with power circuit block (22) conducting.
2. heat conduction plastic according to claim 1 and the LED loading power supply board injection moulding integrated molding, it is characterized in that, described LED module (2) also includes compound rest (24), described compound rest (24) includes insulating top layers (241) and heat-conducting metal lower floor (242), and described insulating top layers (241) and heat-conducting metal lower floor (242) injection moulding are integrally connected；Described aluminium base (21) and power circuit block (22) are separately mounted on heat-conducting metal lower floor (242) and the insulating top layers (241) of compound rest (24)；Described LED module (2) is located in lamp housing (1), and the circumferential rim of insulating top layers (241) and heat-conducting metal lower floor (242) is integrally connected with lamp housing (1) injection moulding.
3. heat conduction plastic according to claim 2 and the LED loading power supply board injection moulding integrated molding, it is characterized in that, described lamp housing (1) adopts nylon plastic material to make, described insulating top layers (241) adopts PBT dielectric plastic material system, and both injection mouldings are integrally connected；Described heat-conducting metal lower floor (242) is aluminum heat conducting plate support.
4. the heat conduction plastic according to claim 1 or 2 or 3 and the LED loading power supply board injection moulding integrated molding, it is characterised in that described LED is Down lamp, is provided with reflector in its lamp housing (1), and described reflector surface mount has reflective membrane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521116437.8U CN205383511U (en) | 2015-12-25 | 2015-12-25 | Heat conduction mould with mould plastics integrated into one piece's LED lamp of loading power base plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521116437.8U CN205383511U (en) | 2015-12-25 | 2015-12-25 | Heat conduction mould with mould plastics integrated into one piece's LED lamp of loading power base plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205383511U true CN205383511U (en) | 2016-07-13 |
Family
ID=56339083
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521116437.8U Withdrawn - After Issue CN205383511U (en) | 2015-12-25 | 2015-12-25 | Heat conduction mould with mould plastics integrated into one piece's LED lamp of loading power base plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205383511U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105444063A (en) * | 2015-12-25 | 2016-03-30 | 珠海市洁源电器有限公司 | LED lamp with heat-conducting plastic part and power supply loading substrate integrally formed by injection moulding and technology |
| CN116412368A (en) * | 2021-12-30 | 2023-07-11 | 欧普照明股份有限公司 | A lamp and its installation method |
-
2015
- 2015-12-25 CN CN201521116437.8U patent/CN205383511U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105444063A (en) * | 2015-12-25 | 2016-03-30 | 珠海市洁源电器有限公司 | LED lamp with heat-conducting plastic part and power supply loading substrate integrally formed by injection moulding and technology |
| CN105444063B (en) * | 2015-12-25 | 2018-05-04 | 珠海市洁源电器有限公司 | The LED light and technique that heat conduction plastic is integrally formed with loading power supply board |
| CN116412368A (en) * | 2021-12-30 | 2023-07-11 | 欧普照明股份有限公司 | A lamp and its installation method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160713 Effective date of abandoning: 20180504 |