CN205382940U - Self -propelled tunnel overlength inverted arch moving die plate steel case roof beam landing stage - Google Patents
Self -propelled tunnel overlength inverted arch moving die plate steel case roof beam landing stage Download PDFInfo
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Abstract
本实用新型设计隧道施工装置领域,具体涉及一种自行式隧道超长仰拱移动模板钢箱梁栈桥,包括前引桥、后引桥和主桥,还包括设置在主桥下的用于移动栈桥的行走装置和用于承受栈桥工作重量的支撑装置,所述行走装置包括设置在主桥前方的行走驱动装置和设置在主桥后方的行走从动装置,所述支撑装置设置在主桥的前后两端,行走装置和支撑装置直接安装于主桥上。针对现有技术中需要反复操作支撑底架和轨道移动,再反复操作主桥移动,从而导致行走效率低的问题,以及现有栈桥的前引桥使用跨度较大时发生翘翻的问题,本自行式隧道超长仰拱移动模板钢箱梁栈桥行走效率较高,而且施工跨度大,不会发生翘翻。
The utility model relates to the field of tunnel construction device design, in particular to a self-propelled tunnel ultra-long inverted arch mobile formwork steel box girder trestle, including a front approach bridge, a rear approach bridge and a main bridge, and also includes a mobile trestle arranged under the main bridge The walking device and the support device used to bear the working weight of the trestle bridge, the walking device includes a travel driving device arranged in front of the main bridge and a walking driven device arranged at the rear of the main bridge, and the supporting device is arranged at the front and rear sides of the main bridge At the end, the running device and supporting device are directly installed on the main bridge. Aiming at the problem of low walking efficiency due to the need to repeatedly operate the supporting chassis and track movement in the prior art, and then repeatedly operate the main bridge movement, and the problem of warping over when the front approach bridge of the existing trestle bridge is used with a large span, this self-made The super-long inverted arch mobile formwork steel box girder trestle of the type tunnel has high walking efficiency, and the construction span is large, so it will not overturn.
Description
技术领域 technical field
本实用新型涉及一种隧道施工装置,特别涉及一种自行式隧道超长仰拱移动模板钢箱梁栈桥。 The utility model relates to a tunnel construction device, in particular to a self-propelled tunnel ultra-long inverted arch mobile formwork steel box girder trestle.
背景技术 Background technique
在隧道施工中,隧道前方开挖时,产生的石块需要通过后方运出,后面紧接施工、填充混凝土。在施工仰拱填充混凝土时,阻断了出碴车通行,此时需要使用栈桥跨过仰拱填充混凝土施工区域,使出碴车从栈桥上通行,同时工程人员在栈桥下施工作业。 During tunnel construction, when the front of the tunnel is excavated, the stones produced need to be transported out through the rear, followed by construction and filling with concrete. During the construction of the inverted arch to fill the concrete, the passage of the ballasting vehicle is blocked. At this time, it is necessary to use the trestle bridge to cross the inverted arch to fill the concrete construction area, so that the ballasting vehicle can pass through the trestle bridge, and at the same time, the engineers are working under the trestle bridge.
目前,隧道施工中使用的栈桥有多种类型,比较简易的栈桥是使用工字钢拼接而成的结构,此种栈桥制作相对简单,不带驱动动力行走装置,跨距比较小,而且与仰拱模板分离,需要单独铺设模板,施工效率非常低。在每段施工完成后,移动栈桥非常麻烦,需要使用其他的机具进行拖行,非常不方便,栈桥移动到位后需要重新铺设模板。 At present, there are many types of trestle bridges used in tunnel construction. The relatively simple trestle bridge is a structure made of I-beam splicing. The arch formwork is separated, and the formwork needs to be laid separately, and the construction efficiency is very low. After the construction of each section is completed, it is very troublesome to move the trestle, and it is very inconvenient to use other machines to tow it. After the trestle is moved in place, the formwork needs to be laid again.
现在市面上使用的栈桥相对比较优化,这种相对优化的栈桥与仰拱模板成为整体,栈桥在每个工段进行施工时,即利用栈桥自带的模板进行混凝土浇筑,栈桥移动时,仰拱模板一起移动,然后使仰拱模板就位进行下一工段的施工。栈桥主要由前引桥、主桥、后引桥、支撑底座组成,设置在主桥下的支撑底座支撑在已浇筑的混凝土面上,前引桥和后引桥下方区域可单独作为混凝土浇筑区,前引桥和后引桥下方也可同时进行混凝土浇筑区。例如授权公告号“CN201574349U”公开的低压接地栈桥,其申请日为2010年1月8日,授权公告日为2010年9月8日,此类栈桥在移动时,通过操作举升油缸,收起前引桥和后引桥,操作横移油缸带动使主桥与底架之间进行相对运动,从而使主桥横向移动,纵移轨道随着主桥横向移动,使用驱动电机往纵移方向移动轨道,再操作回转举升油缸使行走轮支撑在纵移轨道上,从而带动行走轮达到带动栈桥移动的目的。此种类型的栈桥存在如下缺点: The trestles currently used in the market are relatively optimized. This relatively optimized trestle is integrated with the inverted arch formwork. Move together, and then make the inverted arch formwork in place for the construction of the next section. The trestle bridge is mainly composed of the front approach bridge, the main bridge, the rear approach bridge and the support base. The support base set under the main bridge is supported on the poured concrete surface. The area under the front approach bridge and the rear approach bridge can be used as a separate concrete pouring area. The front approach bridge and The concrete pouring area can also be carried out under the rear approach bridge at the same time. For example, the low-voltage grounding trestle disclosed by the authorization announcement number "CN201574349U" has an application date of January 8, 2010 and an authorization announcement date of September 8, 2010. When this type of trestle is moving, it can be folded away by operating the lifting cylinder. The front approach bridge and the rear approach bridge are driven by operating the traverse cylinder to make relative movement between the main bridge and the underframe, so that the main bridge moves horizontally, and the longitudinal track moves along with the main bridge, and the drive motor is used to move the track in the longitudinal direction. Then operate the rotary lifting cylinder to support the traveling wheel on the longitudinal moving track, thereby driving the traveling wheel to achieve the purpose of driving the trestle to move. This type of trestle has the following disadvantages:
1、栈桥在移动时,首先移动支撑栈桥的底架,底架移动到位后,再移动栈桥,然后再移动底架,如此反复,栈桥的行走效率较低; 1. When the trestle is moving, first move the underframe supporting the trestle. After the underframe is moved in place, then move the trestle, and then move the underframe. Repeatedly, the walking efficiency of the trestle is low;
2、栈桥在移动时,操作驱动电机使行走轮行走的轨道移动,轨道移动到位后,再操作油缸控制行走轮,从而带动行走轮在轨道上行走,达到带动栈桥移动的目的,如此反复,栈桥的行走效率低; 2. When the trestle is moving, operate the drive motor to move the track of the walking wheel. After the track moves in place, then operate the oil cylinder to control the walking wheel, so as to drive the walking wheel to walk on the track to achieve the purpose of driving the trestle. Repeat this, the trestle will move The walking efficiency is low;
3、由于其行走驱动装置设置在栈桥后方的仰拱混凝土浇筑面上,当前引桥使用跨度较大时,因为不平衡容易发生翘翻事故,需要在后方加大配重,同时因为栈桥长度较长,设备成本增高。 3. Since the walking drive device is set on the inverted arch concrete pouring surface behind the trestle, when the current approach bridge has a large span, it is easy to cause warping accidents due to imbalance, and it is necessary to increase the counterweight at the rear, and because the trestle is long , equipment costs increased.
上述问题成为制约这类栈桥使用的关键问题,在使用这种类型的栈桥时,局限性较大。现有技术并没有解决这些问题,在实际使用这种类型的栈桥时,通常还遇到栈桥的纵向桁架笨重、拆装麻烦、成本较高、占用施工空间的问题,大部分栈桥的纵向桁架为工厂自制结构,这种自制结构的纵向桁架成本高、重量重、拆装麻烦。 The above-mentioned problems become the key issues restricting the use of this type of trestle bridge, and when using this type of trestle bridge, the limitations are relatively large. The existing technology does not solve these problems. When this type of trestle is actually used, the longitudinal truss of the trestle is usually bulky, troublesome to disassemble, costly, and occupying construction space. The longitudinal truss of most trestles is The factory self-made structure, the longitudinal truss of this self-made structure is high in cost, heavy in weight, and troublesome in disassembly and assembly.
实用新型内容 Utility model content
现有技术中栈桥在移动时,需要反复操支撑底架和轨道移动,再反复操作主桥移动,导致主桥移动行走效率非常低下,同时由于现有栈桥的行走驱动装置设置在后方的仰拱混凝土浇筑面上,当后前方混凝土浇筑区域较长而导致栈桥长度加长时,存在需要配置较大配重防止栈桥翘翻,本实用新型提供一种自行式隧道超长仰拱移动模板钢箱梁栈桥,该栈桥行走效率较高,而且施工跨度大,不会发生翘翻。 In the prior art, when the trestle is moving, it is necessary to repeatedly operate the supporting chassis and the track to move, and then repeatedly operate the main bridge to move, resulting in a very low moving efficiency of the main bridge. On the concrete pouring surface, when the rear and front concrete pouring areas are long and the length of the trestle bridge is lengthened, it is necessary to configure a large counterweight to prevent the trestle bridge from tilting. The utility model provides a self-propelled tunnel super long inverted arch mobile formwork steel box girder Trestle bridge, the trestle bridge has high walking efficiency, and the construction span is large, and it will not turn over.
为了实现上述目的,本实用新型采用的技术方案为: In order to achieve the above object, the technical solution adopted by the utility model is:
一种自行式隧道超长仰拱移动模板钢箱梁栈桥,包括前引桥、后引桥和主桥,还包括设置在主桥下的用于移动栈桥的行走装置和用于承受栈桥工作重量的支撑装置,所述行走装置包括设置在主桥前方的行走驱动装置和设置在主桥后方的行走从动装置,所述支撑装置设置在主桥的前后两端,行走装置和支撑装置直接安装于主桥上。 A self-propelled tunnel super-long inverted arch mobile formwork steel box girder trestle, including the front approach bridge, the rear approach bridge and the main bridge, and also includes the walking device for moving the trestle and the support for bearing the working weight of the trestle arranged under the main bridge device, the walking device includes a walking drive device arranged in front of the main bridge and a walking driven device arranged behind the main bridge, the supporting device is arranged at the front and rear ends of the main bridge, and the running device and supporting device are directly installed on the main bridge. on the bridge.
所述行走装置设置在主桥前后两端,支撑装置也设置在主桥前后两端,主桥下方区域为施工仰拱混凝土浇筑区,即栈桥的下方绝大多数区域均为施工区域,施工跨度较大,而且主桥两端的前引桥和后引桥的长度不会随着施工区域长度的加长而加长,使栈桥具有更好的稳定性,不需要使用配重,避免发生翘翻,同时行走装置和支撑装置均直接安装于主桥上,操作行走驱动装置即可直接带动主桥移动,并且可以一次性移动到位,避免反复操作行走驱动装置,保证了栈桥的较高移动效率,当栈桥移动到位后,使支撑装置承受栈桥自身载荷和工作载荷,从而避免因行走装置承受载荷而造成损坏。 The walking device is arranged at the front and rear ends of the main bridge, and the supporting devices are also arranged at the front and rear ends of the main bridge. The area below the main bridge is the construction inverted arch concrete pouring area, that is, most of the areas below the trestle are construction areas, and the construction span Larger, and the length of the front approach bridge and the rear approach bridge at both ends of the main bridge will not increase with the length of the construction area, so that the trestle bridge has better stability, no need to use counterweights, and avoid overturning, while the walking device The supporting device and supporting device are directly installed on the main bridge, and the main bridge can be directly driven to move by operating the traveling driving device, and can be moved in place at one time, avoiding repeated operation of the traveling driving device, which ensures the high moving efficiency of the trestle. Finally, make the support device bear the load and working load of the trestle itself, so as to avoid damage caused by the load of the walking device.
作为本实用新型的优选方案,所述行走驱动装置为安装在主桥前方端部的履带前驱,所述行走从动装置为安装在主桥后方端部的行走轮。采用履带前驱的方式,主要考虑开挖路面不平整,利用履带的优势,在不平整的开挖路面前进、后退非常方便使用,当栈桥需要移动时,通过履带前驱带动后边的行走轮,使栈桥整体移动。 As a preferred solution of the present utility model, the traveling driving device is a crawler front drive installed at the front end of the main bridge, and the traveling driven device is a traveling wheel installed at the rear end of the main bridge. The crawler front-drive method is mainly considered for the uneven excavation road surface. Taking advantage of the advantages of the crawler belt, it is very convenient to move forward and backward on the uneven excavation road surface. Overall move.
作为本实用新型的优选方案,所述履带前驱为挖机底盘,且底盘配置回转支撑装置。使用市面上成熟的挖机底盘,降低了履带前驱发生故障的可能性,从而提高栈桥的使用可靠性,配置回转支撑装置,便于栈桥朝各个方向移动,对栈桥的使用更灵活自由。 As a preferred solution of the present invention, the front drive of the crawler is an excavator chassis, and the chassis is equipped with a slewing support device. The use of mature excavator chassis on the market reduces the possibility of failure of the crawler front drive, thereby improving the reliability of the trestle. The configuration of the slewing support device facilitates the movement of the trestle in all directions, making the use of the trestle more flexible and free.
作为本实用新型的优选方案,所述支撑装置为可伸缩的承重支腿,布置在栈桥主桥两端,所述承重支腿连有用于控制其支腿伸缩的液压控制装置。在栈桥使用过程中,通过液压控制将承重支腿伸长,并支撑到地面,用于承受栈桥自身重量和桥面行车的附加载荷,避免使履带前驱和行走轮构成的行走装置成为主要受力点而受到损坏,栈桥移动时,通过液压控制将承重支腿缩回到主桥下,并且离地面一定高度,便于栈桥的移动。 As a preferred solution of the present utility model, the supporting device is a telescopic load-bearing leg arranged at both ends of the trestle main bridge, and the load-bearing leg is connected with a hydraulic control device for controlling the expansion and contraction of the leg. During the use of the trestle bridge, the load-bearing outriggers are extended by hydraulic control and supported to the ground to bear the weight of the trestle bridge itself and the additional load of the bridge deck driving, so as to avoid the main load on the walking device composed of the front drive of the crawler and the road wheel When the trestle bridge moves, the load-bearing outriggers are retracted under the main bridge through hydraulic control, and they are at a certain height from the ground to facilitate the movement of the trestle bridge.
作为本实用新型的优选方案,所述承重支腿的数量至少为4个,承重支腿的数量与栈桥设计承受载荷相适配。 As a preferred solution of the present utility model, the number of the load-bearing legs is at least 4, and the number of the load-bearing legs is adapted to the designed load of the trestle bridge.
作为本实用新型的优选方案,所述支撑装置为可伸缩的承重梁,布置在栈桥主桥两端,所述承重梁连有用于控制其承重梁上下移动的液压控制装置。在栈桥使用过程中,通过液压控制将承重梁伸长,并支撑到地面,用于承受栈桥自身重量和桥面行车的附加载荷,避免使履带前驱和行走轮构成的行走装置成为主要受力点而受到损坏,栈桥移动时,通过液压控制将承重梁缩回到主桥下,并且离地面一定高度,便于栈桥的移动。 As a preferred solution of the present utility model, the supporting device is a telescopic load-bearing beam arranged at both ends of the trestle main bridge, and the load-bearing beam is connected with a hydraulic control device for controlling the vertical movement of the load-bearing beam. During the use of the trestle bridge, the load-bearing beam is extended by hydraulic control and supported to the ground to bear the weight of the trestle bridge itself and the additional load of the bridge deck driving, avoiding the main stress point of the walking device composed of the front drive of the crawler and the road wheel If it is damaged, when the trestle bridge moves, the load-bearing beam is retracted under the main bridge through hydraulic control, and it is at a certain height from the ground to facilitate the movement of the trestle bridge.
作为本实用新型的优选方案,所述栈桥还包括有用于栈桥进行左右移动的平移装置,所述平移装置为设置于支撑装置上并与主桥连接的平移油缸。自行式仰拱栈桥移动到位后,通过操作平移油缸使栈桥进行左右移动,左右移动到位后,通过液压控制将承重支腿或承重梁伸长并支撑到地面。 As a preferred solution of the present utility model, the trestle also includes a translation device for the left and right movement of the trestle, and the translation device is a translation oil cylinder arranged on the supporting device and connected with the main bridge. After the self-propelled inverted arch trestle is in place, the trestle is moved left and right by operating the translation cylinder. After the left and right movement is in place, the load-bearing legs or load-bearing beams are extended and supported to the ground through hydraulic control.
作为本实用新型的优选方案,所述自行式隧道超长仰拱移动模板钢箱梁栈桥设置有用于将栈桥提升和降低的竖向油缸,所述竖向油缸设置于行走装置上并与主桥连接。在移动栈桥时,先升起支撑装置使行走装置支撑在地面,再操作竖向油缸,使栈桥上升一定高度,从而保证栈桥在不平整的开挖路面上的安全移动,避免主桥下部与崎岖地面接触而影响栈桥移动。 As a preferred solution of the present utility model, the self-propelled tunnel super-long inverted arch mobile formwork steel box girder trestle is provided with a vertical oil cylinder for lifting and lowering the trestle, and the vertical oil cylinder is arranged on the traveling device and connected with the main bridge connect. When moving the trestle, first raise the supporting device to support the walking device on the ground, and then operate the vertical oil cylinder to raise the trestle to a certain height, so as to ensure the safe movement of the trestle on the uneven excavation road, and avoid the lower part of the main bridge from the rough Ground contact affects the movement of the trestle.
作为本实用新型的优选方案,所述自行式隧道超长仰拱移动模板钢箱梁栈桥设置有用于提升前引桥和后引桥的引桥油缸,引桥油缸设置于引桥底部,所述引桥油缸的油缸体与主桥铰接连接,活塞杆铰接连接于引桥上。当栈桥需要进行移动时,使用引桥油缸将前引桥和后引桥升起,便于栈桥的移动,当栈桥移动到位后,使用引桥油缸将前引桥和后引桥下降到地面,便于施工车辆平稳通过栈桥。 As a preferred solution of the present utility model, the self-propelled tunnel ultra-long inverted arch mobile formwork steel box girder trestle is provided with an approach oil cylinder for lifting the front approach bridge and the rear approach bridge, the approach bridge oil cylinder is arranged at the bottom of the approach bridge, and the oil cylinder body of the approach bridge oil cylinder It is hingedly connected with the main bridge, and the piston rod is hingedly connected with the approach bridge. When the trestle needs to be moved, the approach bridge cylinder is used to raise the front approach bridge and the rear approach bridge to facilitate the movement of the trestle bridge.
作为本实用新型的优选方案,所述自行式隧道超长仰拱移动模板钢箱梁栈桥安装有用于控制其移动和工作的液压控制系统,液压控制系统的开关集中于液压站,用于控制引桥升降的引桥油缸和用于控制栈桥下挂仰拱模板及模板就位的液压控制系统均连接到液压站,同时,用于控制栈桥行走、停止和用于控制承重支腿伸缩的液压控制系统也连接到液压站。通过在液压站集中操作,自动实现栈桥的移动、停止、下挂仰拱模板和模板就位过车,同时,还实现承重支腿的伸缩,引桥的自动升起和放置等活动,不需要其他机器辅助设备。 As a preferred solution of the present utility model, the self-propelled tunnel ultra-long inverted arch mobile formwork steel box girder trestle is equipped with a hydraulic control system for controlling its movement and work, and the switches of the hydraulic control system are concentrated in the hydraulic station for controlling the bridge approach The lifting approach oil cylinder and the hydraulic control system used to control the inverted arch formwork and formwork under the trestle are connected to the hydraulic station. Connect to hydraulic station. Through the centralized operation of the hydraulic station, the trestle can be moved and stopped automatically, and the inverted arch formwork and formwork can be placed in place to pass the vehicle. At the same time, it can also realize the expansion and contraction of the load-bearing outriggers, and the automatic lifting and placement of the approach bridge, etc., without other activities. Machine Auxiliary Equipment.
综上所述,由于采用了上述技术方案,本实用新型的有益效果是: In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
1、将栈桥的行走装置和支撑装置设置在主桥两端,使主桥下方区域为施工仰拱混凝土浇筑区,降低了栈桥的设计长度,栈桥的结构稳定性也更好; 1. Set the walking device and supporting device of the trestle bridge at both ends of the main bridge, so that the area under the main bridge is the construction inverted arch concrete pouring area, which reduces the design length of the trestle bridge, and the structural stability of the trestle bridge is also better;
2、采用履带前驱的行走驱动装置方式,使栈桥行走效率大大提高,同时充分利用了履带在不平整的开挖隧道路面自由行走的优势,使在不平整的开挖隧道面铺设栈桥的工作变的更加容易,大大减少了平整路面的工作量; 2. The crawler front-drive walking drive device is adopted to greatly improve the walking efficiency of the trestle bridge. At the same time, the advantage of the crawler belt to walk freely on the uneven excavation tunnel surface is fully utilized, so that the work of laying the trestle bridge on the uneven excavation tunnel surface becomes easier. It is easier and greatly reduces the workload of leveling the road surface;
3、采用市面上成熟的挖机底盘且带回转支撑装置,降低了履带前驱发生故障的可能性,提高栈桥的使用可靠性,而且操作简单方便,栈桥的工作效率较高,配置回转支撑装置,便于栈桥朝各个方向移动,对栈桥的使用更灵活自由; 3. The mature excavator chassis on the market is equipped with a slewing support device, which reduces the possibility of failure of the front drive of the crawler, improves the reliability of the trestle, and is simple and convenient to operate, and the work efficiency of the trestle is high. Equipped with a slewing support device , it is convenient for the trestle to move in all directions, and the use of the trestle is more flexible and free;
4、自行式隧道超长仰拱移动模板钢箱梁栈桥采用全液压控制,通过在液压站集中操作,栈桥的移动和工作均为自动控制,不需要其他机器辅助设备,操作简单方便; 4. The self-propelled tunnel ultra-long inverted arch mobile formwork steel box girder trestle adopts full hydraulic control. Through centralized operation at the hydraulic station, the movement and work of the trestle are automatically controlled, and no other machine auxiliary equipment is required, and the operation is simple and convenient;
5、在栈桥上设置有平移油缸,可以对栈桥进行左右平移,保证栈桥更好地搭设在施工区域,同时在栈桥上设置有竖向油缸,保证栈桥在不平整的开挖路面上的安全移动,避免主桥下部与崎岖的地面接触而影响栈桥移动。 5. There is a translation oil cylinder on the trestle bridge, which can move the trestle bridge left and right to ensure that the trestle bridge is better set up in the construction area. At the same time, a vertical oil cylinder is set on the trestle bridge to ensure the safe movement of the trestle bridge on the uneven excavation road. , to prevent the lower part of the main bridge from contacting the rough ground and affecting the movement of the trestle bridge.
附图说明:Description of drawings:
图1是实施例1中的自行式隧道超长仰拱移动模板钢箱梁栈桥的结构示意图。 Fig. 1 is a structural schematic diagram of the self-propelled tunnel ultra-long inverted arch movable formwork steel box girder trestle bridge in embodiment 1.
图2是沿图1中A-A线的剖视图。 Fig. 2 is a sectional view along line A-A in Fig. 1 .
图3是实施例2中的自行式隧道超长仰拱移动模板钢箱梁栈桥的结构示意图。 Fig. 3 is a structural schematic diagram of the self-propelled tunnel ultra-long inverted arch movable formwork steel box girder trestle bridge in embodiment 2.
图4是沿图3中B-B线的剖视图。 Fig. 4 is a sectional view along line B-B in Fig. 3 .
图中标记:1-前引桥,2-后引桥,3-主桥,4-桥面系,5-履带前驱,6-行走轮,7-承重支腿,8-引桥油缸,9-液压站,10-仰拱模板,11-平移油缸,12-承重梁,13-竖向油缸。 Marks in the picture: 1-front approach bridge, 2-rear approach bridge, 3-main bridge, 4-deck system, 5-track front drive, 6-traveling wheels, 7-load-bearing outriggers, 8-approach oil cylinder, 9-hydraulic station , 10-inverted arch formwork, 11-translation cylinder, 12-bearing beam, 13-vertical cylinder.
具体实施方式 detailed description
下面结合附图,对本实用新型作详细的说明。 Below in conjunction with accompanying drawing, the utility model is described in detail.
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。 In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
实施例1Example 1
本实施例用于在隧道施工时需要跨过仰拱填充混凝土施工区域的场合。 This embodiment is used in the occasion where the concrete construction area needs to be filled across the inverted arch during tunnel construction.
如图1和图2所示,一种自行式隧道超长仰拱移动模板钢箱梁栈桥,包括前引桥1、后引桥2和主桥3,还包括设置在主桥3下的用于移动栈桥的行走装置和用于承受栈桥工作重量的支撑装置,所述行走装置包括设置在主桥3前方的行走驱动装置和设置在主桥3后方的行走从动装置,所述支撑装置设置在主桥3的前后两端,行走装置和支撑装置直接安装于主桥3上。前引桥1用于搭接在开挖前方和主桥3的桥面系4之间形成过渡,便于车辆平稳地在主桥3的桥面系4和开挖前方之间来回行驶,后引桥2用于搭接在已浇筑混凝土和主桥3的桥面系4之间形成过渡,便于车辆平稳地在桥面系4和已浇筑混凝土之间来回行驶,行走装置和支撑装置设置在主桥3前后两端,使栈桥具有更好的稳定性,栈桥在使用过程中和在移动过程中均能避免发生翘翻,行走装置和支撑装置均直接安装于主桥3上,操作行走驱动装置即可直接带动主桥3移动,并且可以一次性移动到位,主桥下方区域为施工仰拱混凝土浇筑区,前引桥1和后引桥2长度均较短,这种设计方式降低了栈桥设计长度,使用更少的设计材料,更经济适用。 As shown in Figures 1 and 2, a self-propelled tunnel super-long inverted arch mobile formwork steel box girder trestle includes a front approach bridge 1, a rear approach bridge 2 and a main bridge 3, and also includes a mobile bridge installed under the main bridge 3. The walking device of the trestle bridge and the supporting device for bearing the working weight of the trestle bridge, the walking device includes a walking driving device arranged in front of the main bridge 3 and a walking driven device arranged at the rear of the main bridge 3, and the supporting device is arranged on the main bridge 3. The front and rear ends of the bridge 3, the running gear and the support device are directly installed on the main bridge 3. The front approach bridge 1 is used to overlap to form a transition between the excavation front and the bridge deck system 4 of the main bridge 3, so that vehicles can smoothly travel back and forth between the bridge deck system 4 of the main bridge 3 and the excavation front, and the rear approach bridge 2 It is used to overlap to form a transition between the poured concrete and the bridge deck system 4 of the main bridge 3, so that vehicles can smoothly travel back and forth between the bridge deck system 4 and the poured concrete. The running gear and supporting device are arranged on the main bridge 3 The front and rear ends make the trestle have better stability. The trestle can avoid tilting during use and during the moving process. The walking device and supporting device are directly installed on the main bridge 3, and the driving device can be operated. Directly drive the main bridge 3 to move, and can move in place at one time. The area under the main bridge is the construction inverted arch concrete pouring area. The length of the front approach bridge 1 and the rear approach bridge 2 is relatively short. Less design materials, more economical and applicable.
行走装置为安装在主桥前方端部的履带前驱5和安装在主桥后方端部的行走轮6,履带前驱5安装于主桥3下方靠近前引桥1一侧,行走轮6安装于主桥3下方靠近后引桥2一侧,主桥3移动时,行走轮6行驶在栈桥后方已浇筑完成的混凝土面上。使用履带前驱5的方式,栈桥的移动效率更高,充分利用履带的优势,牵引着栈桥在不平整的开挖路面前进、后退。当栈桥需要移动时,通过履带前驱5提供移动动力,带动设置在栈桥后边的行走轮6,使栈桥整体移动。在本实施例中,履带前驱5使用市面成熟挖机底盘,且底盘配置回转支撑装置。使用市面上成熟的挖机底盘,降低了履带前驱5发生故障的可能性,从而提高栈桥的使用可靠性,配置回转支撑装置,便于栈桥朝各个方向移动,对栈桥的使用更灵活自由。 The running device is a crawler front drive 5 installed at the front end of the main bridge and a walking wheel 6 installed at the rear end of the main bridge. The crawler front drive 5 is installed below the main bridge 3 near the front approach bridge 1 side, and the walking wheel 6 is installed on the main bridge. The 3 bottoms are close to the rear approach bridge 2 sides, and when the main bridge 3 moved, the walking wheels 6 traveled on the concrete surface that had been poured at the trestle rear. Using the crawler front drive 5 way, the movement efficiency of the trestle is higher, and the advantage of the crawler is fully utilized to pull the trestle forward and backward on the uneven excavation road. When the trestle bridge needs to move, the moving power is provided by the crawler belt front drive 5, which drives the walking wheels 6 arranged at the rear of the trestle bridge to make the trestle bridge move as a whole. In this embodiment, the crawler front drive 5 uses a mature excavator chassis on the market, and the chassis is equipped with a slewing support device. The use of the mature excavator chassis on the market reduces the possibility of failure of the crawler front drive 5, thereby improving the reliability of the trestle. The configuration of the slewing support device facilitates the movement of the trestle in all directions, making the use of the trestle more flexible and free.
支撑装置为承重支腿7,承重支腿7连有用于控制其支腿伸缩的液压控制装置,承重支腿7的数量至少为4个,承重支腿7的设计数量与栈桥设计承受的载荷相适配,承重支腿7布置在栈桥主桥两端,在栈桥使用过程中,将承重支腿7放下支撑于地面上,用于承受栈桥自身重量和作用于栈桥上的附加载荷,避免使履带前驱5和行走轮6构成的行走装置成为主要受力点而受到损坏。自行式隧道超长仰拱移动模板钢箱梁栈桥设置有用于提升前引桥和后引桥的引桥油缸8,前引桥1的引桥油缸8和后引桥2的引桥油缸8结构相同,引桥油缸8设置于引桥底部,引桥油缸8的油缸体与主桥3铰接连接,油缸的活塞杆铰接连接于引桥上,当栈桥需要进行移动时,使用引桥油缸8将前引桥1和后引桥2升起,便于栈桥的移动。 The supporting device is load-bearing legs 7, and the load-bearing legs 7 are connected with a hydraulic control device for controlling the expansion and contraction of the legs. The number of load-bearing legs 7 is at least 4, and the design number of load-bearing legs 7 is equivalent to the load that the trestle bridge is designed to bear. Adaptation, the load-bearing outriggers 7 are arranged at both ends of the trestle main bridge. During the use of the trestle, the load-bearing legs 7 are lowered and supported on the ground to bear the weight of the trestle itself and the additional load acting on the trestle, avoiding the crawler The running gear that front drive 5 and road wheels 6 constitute become the main point of stress and are damaged. The self-propelled tunnel super-long inverted arch mobile formwork steel box girder trestle is equipped with approach cylinders 8 for lifting the front approach bridge and the rear approach bridge. The approach cylinder 8 of the front approach bridge 1 and the approach bridge cylinder 8 of the rear approach bridge 2 have the same structure. At the bottom of the approach bridge, the oil cylinder body of the approach bridge oil cylinder 8 is hingedly connected with the main bridge 3, and the piston rod of the oil cylinder is hingedly connected to the approach bridge. of the mobile.
自行式隧道超长仰拱移动模板钢箱梁栈桥设置有用于栈桥进行左右移动的平移装置,平移装置为设置于支撑装置上并与主桥连接的平移油缸11。自行式仰拱栈桥移动到位后,通过操作平移油缸11使栈桥进行左右移动,左右移动到位后,通过液压控制将承重支腿7伸长并支撑到地面,自行式隧道超长仰拱移动模板钢箱梁栈桥还设置有用于将栈桥提升和降低的竖向油缸13,所述竖向油缸13设置于行走装置上并与主桥连接。在移动栈桥时,先升起支撑装置使行走装置支撑在地面,再操作竖向油缸13,使栈桥上升一定高度,从而保证栈桥在不平整的开挖路面上的安全移动,避免主桥下部与崎岖地面接触而影响栈桥移动。 The self-propelled tunnel ultra-long inverted arch mobile formwork steel box girder trestle is provided with a translation device for the trestle to move left and right. The translation device is a translation oil cylinder 11 arranged on the support device and connected with the main bridge. After the self-propelled inverted arch trestle moves in place, the trestle moves left and right by operating the translation cylinder 11. After the left and right movement is in place, the load-bearing outriggers 7 are extended and supported to the ground through hydraulic control, and the self-propelled tunnel super long inverted arch moves the template steel The box girder trestle is also provided with a vertical oil cylinder 13 for lifting and lowering the trestle, and the vertical oil cylinder 13 is arranged on the traveling device and connected with the main bridge. When moving the trestle, first raise the supporting device to support the walking device on the ground, and then operate the vertical oil cylinder 13 to raise the trestle to a certain height, thereby ensuring the safe movement of the trestle on the uneven excavation road surface and avoiding the collision between the lower part of the main bridge and the trestle. Rough ground contact affects the movement of the trestle.
自行式隧道超长仰拱移动模板钢箱梁栈桥安装有用于控制其移动和工作的液压控制系统,液压控制系统的开关集中于液压站9,用于控制引桥升降的引桥油缸8和用于控制栈桥下挂仰拱模板10及模板就位的液压控制系统均连接到液压站9,同时,用于控制栈桥行走、停止和用于控制承重支腿7伸缩的液压控制系统也连接到液压站9。通过在液压站9集中操作,自动实现栈桥的移动、停止、下挂仰拱模板10和模板就位过车,同时,还实现承重支腿7的伸缩,引桥的自动升起和放置等活动,不需要其他机器辅助设备。 The self-propelled tunnel ultra-long inverted arch mobile formwork steel box girder trestle is equipped with a hydraulic control system for controlling its movement and work. The inverted arch formwork 10 hanging under the trestle and the hydraulic control system for placing the formwork in place are all connected to the hydraulic station 9. At the same time, the hydraulic control system for controlling the walking and stopping of the trestle and for controlling the expansion and contraction of the load-bearing legs 7 is also connected to the hydraulic station 9. . Through centralized operation at the hydraulic station 9, the movement and stop of the trestle bridge, the hanging of the inverted arch formwork 10 and the formwork passing the vehicle in place are automatically realized. At the same time, activities such as the expansion and contraction of the load-bearing outrigger 7 and the automatic raising and placement of the approach bridge are realized. No other machine auxiliary equipment is required.
自行式隧道超长仰拱移动模板钢箱梁栈桥不使用纵向桁架,现在使用的栈桥的纵向桁架多数为工厂自制结构,这种纵向桁架比较笨重,而且还存在拆装麻烦、成本较高、占用施工空间的问题。不使用纵向桁架,对实施栈桥的主要功能影响不大,但大幅节约了施工成本,施工空间也更加宽敞,在栈桥进场、撤离等情况下,避免了拆卸的麻烦,在自行式隧道超长仰拱移动模板钢箱梁栈桥的应用中更加简便快捷,充分发挥了栈桥的主体优势。 Self-propelled tunnel ultra-long inverted arch mobile formwork steel box girder trestles do not use longitudinal trusses. Most of the longitudinal trusses of trestles currently in use are factory-made structures. The problem of construction space. Without the use of longitudinal trusses, it has little impact on the implementation of the main functions of the trestle, but the construction cost is greatly saved, and the construction space is also more spacious. In the case of entering and evacuating the trestle, it avoids the trouble of dismantling. The application of the inverted arch mobile formwork steel box girder trestle is more convenient and quicker, and the main advantages of the trestle are fully utilized.
本实施例在使用时,先对一个工位进行隧道底部清碴、钢筋捆扎等混凝土浇筑准备工作,在混凝土强度达到栈桥设计要求强度时,通过栈桥液压站控制系统,操作引桥油缸,使前引桥和后引桥升起,操作承重支腿液压控制油路,使承重支腿升起到离地面一定高度,同时操作竖向油缸,是栈桥升高到离地面一定高度后,启动栈桥移动开关,使栈桥移动到仰拱填充混凝土施工区域,再通过操作平移油缸,使栈桥左右平移到位。通过栈桥液压站集中控制,使仰拱模板就位,放下承重支腿,使履带前驱和行走轮承受的栈桥重量转移到由承重支腿承受,然后放下前引桥和后引桥,出碴车即可在栈桥上通行,在主桥下方施工仰拱模板混凝土浇筑完成后,混凝土强度达到栈桥设计要求强度时,通过栈桥液压站控制系统,重复前述步骤,使栈桥移动到下一个工位。 When this embodiment is in use, first perform concrete pouring preparation work such as clearing ballast at the bottom of the tunnel and bundling steel bars at a station, and when the concrete strength reaches the strength required by the design of the trestle bridge, the oil cylinder of the approach bridge is operated through the control system of the trestle hydraulic station to make the front approach bridge And the rear approach bridge is raised, and the load-bearing outriggers are operated to hydraulically control the oil circuit to raise the load-bearing outriggers to a certain height above the ground. The trestle moves to the concrete construction area filled with inverted arches, and then the trestle is moved left and right in place by operating the translation cylinder. Through the centralized control of the trestle hydraulic station, the inverted arch formwork is in place, the load-bearing legs are lowered, the weight of the trestle bridge borne by the front drive of the crawler and the walking wheels is transferred to the load-bearing legs, and then the front approach bridge and the rear approach bridge are lowered, and the mucking vehicle can be discharged Passing on the trestle bridge, after the concrete pouring of the inverted arch formwork under the main bridge is completed, when the concrete strength reaches the design requirements of the trestle bridge, the trestle bridge moves to the next station by repeating the above steps through the trestle hydraulic station control system.
实施例2Example 2
本实施例用于在隧道施工时需要跨过仰拱填充混凝土施工区域的场合。 This embodiment is used in the occasion where the concrete construction area needs to be filled across the inverted arch during tunnel construction.
如图3和图4所示,一种自行式隧道超长仰拱移动模板钢箱梁栈桥,包括前引桥1、后引桥2和主桥3,还包括设置在主桥3下的用于移动栈桥的行走装置和用于承受栈桥工作重量的支撑装置,所述行走装置包括设置在主桥3前方的行走驱动装置和设置在主桥3后方的行走从动装置,所述支撑装置设置在主桥3的前后两端,行走装置和支撑装置直接安装于主桥3上。前引桥1用于搭接在开挖前方和主桥3的桥面系4之间形成过渡,便于车辆平稳地在主桥3的桥面系4和开挖前方之间来回行驶,后引桥2用于搭接在已浇筑混凝土和主桥3的桥面系4之间形成过渡,便于车辆平稳地在桥面系4和已浇筑混凝土之间来回行驶,行走装置和支撑装置设置在主桥3前后两端,使栈桥具有更好的稳定性,栈桥在使用过程中和在移动过程中均能避免发生翘翻,行走装置和支撑装置均直接安装于主桥3上,操作行走驱动装置即可直接带动主桥3移动,并且可以一次性移动到位,主桥下方区域为施工仰拱混凝土浇筑区,前引桥1和后引桥2长度均较短,这种设计方式降低了栈桥设计长度,使用更少的设计材料,更经济适用。 As shown in Figures 3 and 4, a self-propelled tunnel super-long inverted arch mobile formwork steel box girder trestle includes a front approach bridge 1, a rear approach bridge 2 and a main bridge 3, and also includes a mobile bridge installed under the main bridge 3. The walking device of the trestle bridge and the supporting device for bearing the working weight of the trestle bridge, the walking device includes a walking driving device arranged in front of the main bridge 3 and a walking driven device arranged at the rear of the main bridge 3, and the supporting device is arranged on the main bridge 3. The front and rear ends of the bridge 3 , the running gear and the supporting device are directly installed on the main bridge 3 . The front approach bridge 1 is used to overlap to form a transition between the excavation front and the bridge deck system 4 of the main bridge 3, so that vehicles can smoothly travel back and forth between the bridge deck system 4 of the main bridge 3 and the excavation front, and the rear approach bridge 2 It is used to overlap to form a transition between the poured concrete and the bridge deck system 4 of the main bridge 3, so that vehicles can smoothly travel back and forth between the bridge deck system 4 and the poured concrete. The running gear and supporting device are arranged on the main bridge 3 The front and rear ends make the trestle have better stability. The trestle can avoid tilting during use and during the moving process. The walking device and supporting device are directly installed on the main bridge 3, and the driving device can be operated. Directly drive the main bridge 3 to move, and can move in place at one time. The area under the main bridge is the construction inverted arch concrete pouring area. The length of the front approach bridge 1 and the rear approach bridge 2 is relatively short. Less design materials, more economical and applicable.
行走装置为安装在主桥前方端部的履带前驱5和安装在主桥后方端部的行走轮6,履带前驱5安装于主桥3下方靠近前引桥1一侧,行走轮6安装于主桥3下方靠近后引桥2一侧,主桥3移动时,行走轮6行驶在栈桥后方已浇筑完成的混凝土面上。使用履带前驱5的方式,栈桥的移动效率更高,充分利用履带的优势,牵引着栈桥在不平整的开挖路面前进、后退。当栈桥需要移动时,通过履带前驱5提供移动动力,带动设置在栈桥后边的行走轮6,使栈桥整体移动。在本实施例中,履带前驱5使用市面成熟挖机底盘,且底盘配置回转支撑装置。使用市面上成熟的挖机底盘,降低了履带前驱5发生故障的可能性,从而提高栈桥的使用可靠性,配置回转支撑装置,便于栈桥朝各个方向移动,对栈桥的使用更灵活自由。 The running device is a crawler front drive 5 installed at the front end of the main bridge and a walking wheel 6 installed at the rear end of the main bridge. The crawler front drive 5 is installed below the main bridge 3 near the front approach bridge 1 side, and the walking wheel 6 is installed on the main bridge. The 3 bottoms are close to the rear approach bridge 2 sides, and when the main bridge 3 moved, the walking wheels 6 traveled on the concrete surface that had been poured at the trestle rear. Using the crawler front drive 5 way, the movement efficiency of the trestle is higher, and the advantage of the crawler is fully utilized to pull the trestle forward and backward on the uneven excavation road. When the trestle bridge needs to move, the moving power is provided by the crawler belt front drive 5, which drives the walking wheels 6 arranged at the rear of the trestle bridge to make the trestle bridge move as a whole. In this embodiment, the crawler front drive 5 uses a mature excavator chassis on the market, and the chassis is equipped with a slewing support device. The use of the mature excavator chassis on the market reduces the possibility of failure of the crawler front drive 5, thereby improving the reliability of the trestle. The configuration of the slewing support device facilitates the movement of the trestle in all directions, making the use of the trestle more flexible and free.
支撑装置为承重梁12,承重梁12连有用于控制其伸缩的液压控制装置,承重梁12布置在栈桥主桥两端,在栈桥使用过程中,将承重梁12放下支撑于地面上,用于承受栈桥自身重量和作用于栈桥上的附加载荷,避免使履带前驱5和行走轮6构成的行走装置成为主要受力点而受到损坏。自行式隧道超长仰拱移动模板钢箱梁栈桥设置有用于提升前引桥和后引桥的引桥油缸8,前引桥1的引桥油缸8和后引桥2的引桥油缸8结构相同,引桥油缸8设置于引桥底部,引桥油缸8的油缸体与主桥3铰接连接,油缸的活塞杆铰接连接于引桥上,当栈桥需要进行移动时,使用引桥油缸8将前引桥1和后引桥2升起,便于栈桥的移动。 The supporting device is a load-bearing beam 12, which is connected with a hydraulic control device for controlling its expansion and contraction. The load-bearing beam 12 is arranged at both ends of the trestle main bridge. During the use of the trestle, the load-bearing beam 12 is put down and supported on the ground for To bear the weight of the trestle itself and the additional load acting on the trestle, to avoid damage to the walking device composed of the crawler front drive 5 and the traveling wheels 6 as the main stress point. The self-propelled tunnel super-long inverted arch mobile formwork steel box girder trestle is equipped with approach cylinders 8 for lifting the front approach bridge and the rear approach bridge. The approach cylinder 8 of the front approach bridge 1 and the approach bridge cylinder 8 of the rear approach bridge 2 have the same structure. At the bottom of the approach bridge, the oil cylinder body of the approach bridge oil cylinder 8 is hingedly connected with the main bridge 3, and the piston rod of the oil cylinder is hingedly connected to the approach bridge. of the mobile.
自行式隧道超长仰拱移动模板钢箱梁栈桥设置有用于栈桥进行左右移动的平移装置,平移装置为设置于支撑装置上并与主桥连接的平移油缸11。自行式仰拱栈桥移动到位后,通过操作平移油缸11使栈桥进行左右移动,左右移动到位后,通过液压控制将承重支腿7伸长并支撑到地面,自行式隧道超长仰拱移动模板钢箱梁栈桥还设置有用于将栈桥提升和降低的竖向油缸13,所述竖向油缸13设置于行走装置上并与主桥连接。在移动栈桥时,先升起支撑装置使行走装置支撑在地面,再操作竖向油缸13,使栈桥上升一定高度,从而保证栈桥在不平整的开挖路面上的安全移动,避免主桥下部与崎岖地面接触而影响栈桥移动。 The self-propelled tunnel ultra-long inverted arch mobile formwork steel box girder trestle is provided with a translation device for the trestle to move left and right. The translation device is a translation oil cylinder 11 arranged on the support device and connected with the main bridge. After the self-propelled inverted arch trestle moves in place, the trestle moves left and right by operating the translation cylinder 11. After the left and right movement is in place, the load-bearing outriggers 7 are extended and supported to the ground through hydraulic control, and the self-propelled tunnel super long inverted arch moves the template steel The box girder trestle is also provided with a vertical oil cylinder 13 for lifting and lowering the trestle, and the vertical oil cylinder 13 is arranged on the traveling device and connected with the main bridge. When moving the trestle, first raise the supporting device to support the walking device on the ground, and then operate the vertical oil cylinder 13 to raise the trestle to a certain height, thereby ensuring the safe movement of the trestle on the uneven excavation road surface and avoiding the collision between the lower part of the main bridge and the trestle. Rough ground contact affects the movement of the trestle.
自行式隧道超长仰拱移动模板钢箱梁栈桥安装有用于控制其移动和工作的液压控制系统,液压控制系统的开关集中于液压站9,用于控制引桥升降的引桥油缸8和用于控制栈桥下挂仰拱模板10及模板就位的液压控制系统均连接到液压站9,同时,用于控制栈桥行走、停止和用于控制承重支腿7伸缩的液压控制系统也连接到液压站9。通过在液压站9集中操作,自动实现栈桥的移动、停止、下挂仰拱模板10和模板就位过车,同时,还实现承重支腿7的伸缩,引桥的自动升起和放置等活动,不需要其他机器辅助设备。 The self-propelled tunnel ultra-long inverted arch mobile formwork steel box girder trestle is equipped with a hydraulic control system for controlling its movement and work. The inverted arch formwork 10 hanging under the trestle and the hydraulic control system for placing the formwork in place are all connected to the hydraulic station 9. At the same time, the hydraulic control system for controlling the walking and stopping of the trestle and for controlling the expansion and contraction of the load-bearing legs 7 is also connected to the hydraulic station 9. . Through centralized operation at the hydraulic station 9, the movement and stop of the trestle bridge, the hanging of the inverted arch formwork 10 and the formwork passing the vehicle in place are automatically realized. At the same time, activities such as the expansion and contraction of the load-bearing outrigger 7 and the automatic raising and placement of the approach bridge are realized. No other machine auxiliary equipment is required.
自行式隧道超长仰拱移动模板钢箱梁栈桥不使用纵向桁架,现在使用的栈桥的纵向桁架多数为工厂自制结构,这种纵向桁架比较笨重,而且还存在拆装麻烦、成本较高、占用施工空间的问题。不使用纵向桁架,对实施栈桥的主要功能影响不大,但大幅节约了施工成本,施工空间也更加宽敞,在栈桥进场、撤离等情况下,避免了拆卸的麻烦,在自行式隧道超长仰拱移动模板钢箱梁栈桥的应用中更加简便快捷,充分发挥了栈桥的主体优势。 Self-propelled tunnel ultra-long inverted arch mobile formwork steel box girder trestles do not use longitudinal trusses. Most of the longitudinal trusses of trestles currently in use are factory-made structures. The problem of construction space. Without the use of longitudinal trusses, it has little impact on the implementation of the main functions of the trestle, but the construction cost is greatly saved, and the construction space is also more spacious. In the case of entering and evacuating the trestle, it avoids the trouble of dismantling. The application of the inverted arch mobile formwork steel box girder trestle is more convenient and quicker, and the main advantages of the trestle are fully utilized.
本实施例在使用时,先对一个工位进行隧道底部清碴、钢筋捆扎等混凝土浇筑准备工作,在混凝土强度达到栈桥设计要求强度时,通过栈桥液压站控制系统,操作引桥油缸,使前引桥和后引桥升起,操作承重支腿液压控制油路,使承重支腿升起到离地面一定高度,同时操作竖向油缸,是栈桥升高到离地面一定高度后,启动栈桥移动开关,使栈桥移动到仰拱填充混凝土施工区域,再通过操作平移油缸,使栈桥左右平移到位。通过栈桥液压站集中控制,使仰拱模板就位,放下承重支腿,使履带前驱和行走轮承受的栈桥重量转移到由承重支腿承受,然后放下前引桥和后引桥,出碴车即可在栈桥上通行,在主桥下方施工仰拱模板混凝土浇筑完成后,混凝土强度达到栈桥设计要求强度时,通过栈桥液压站控制系统,重复前述步骤,使栈桥移动到下一个工位。 When this embodiment is in use, first perform concrete pouring preparation work such as clearing ballast at the bottom of the tunnel and bundling steel bars at a station, and when the concrete strength reaches the strength required by the design of the trestle bridge, the oil cylinder of the approach bridge is operated through the control system of the trestle hydraulic station to make the front approach bridge And the rear approach bridge is raised, and the load-bearing outriggers are operated to hydraulically control the oil circuit to raise the load-bearing outriggers to a certain height above the ground. The trestle moves to the concrete construction area filled with inverted arches, and then the trestle is moved left and right in place by operating the translation cylinder. Through the centralized control of the trestle hydraulic station, the inverted arch formwork is in place, the load-bearing legs are lowered, the weight of the trestle bridge borne by the front drive of the crawler and the walking wheels is transferred to the load-bearing legs, and then the front approach bridge and the rear approach bridge are lowered, and the mucking vehicle can be discharged Passing on the trestle bridge, after the concrete pouring of the inverted arch formwork under the main bridge is completed, when the concrete strength reaches the design requirements of the trestle bridge, the trestle bridge moves to the next station by repeating the above steps through the trestle hydraulic station control system.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106050265A (en) * | 2016-07-15 | 2016-10-26 | 中铁十六局集团建工机械有限公司 | Full-automatic hydraulic self-propelled caterpillar trestle |
| CN107060819A (en) * | 2017-01-23 | 2017-08-18 | 成都锐龙机械制造有限公司 | Carry out formula inverted arch trestle and its application method with oil cylinder in a kind of tunnel |
| CN107143351A (en) * | 2016-03-01 | 2017-09-08 | 中铁二局第四工程有限公司 | A kind of self-propelled tunnel overlength inverted arch moving die plate steel box-girder trestle |
| CN107269299A (en) * | 2017-07-26 | 2017-10-20 | 龚岗 | Constructing tunnel integrates chassis |
| CN107503374A (en) * | 2017-08-23 | 2017-12-22 | 中国铁建重工集团有限公司 | A kind of piping lane Operation Van |
| CN107989635A (en) * | 2018-01-10 | 2018-05-04 | 中国水利水电第四工程局有限公司 | A kind of trestle bridge type circular telescoping steel form that is voluntarily open to traffic |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107143351A (en) * | 2016-03-01 | 2017-09-08 | 中铁二局第四工程有限公司 | A kind of self-propelled tunnel overlength inverted arch moving die plate steel box-girder trestle |
| CN106050265A (en) * | 2016-07-15 | 2016-10-26 | 中铁十六局集团建工机械有限公司 | Full-automatic hydraulic self-propelled caterpillar trestle |
| CN106050265B (en) * | 2016-07-15 | 2018-10-30 | 中铁十六局集团建工机械有限公司 | A kind of fully automatic hydraulic self-propelled crawler belt trestle |
| CN107060819A (en) * | 2017-01-23 | 2017-08-18 | 成都锐龙机械制造有限公司 | Carry out formula inverted arch trestle and its application method with oil cylinder in a kind of tunnel |
| CN107060819B (en) * | 2017-01-23 | 2019-10-22 | 成都锐龙机械制造有限公司 | A kind of tunnel oil cylinder implementation formula inverted arch trestle and its application method |
| CN107269299A (en) * | 2017-07-26 | 2017-10-20 | 龚岗 | Constructing tunnel integrates chassis |
| CN107503374A (en) * | 2017-08-23 | 2017-12-22 | 中国铁建重工集团有限公司 | A kind of piping lane Operation Van |
| CN107989635A (en) * | 2018-01-10 | 2018-05-04 | 中国水利水电第四工程局有限公司 | A kind of trestle bridge type circular telescoping steel form that is voluntarily open to traffic |
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