CN205369057U - A from lock bracket that is used for two high mounds of wall formula - Google Patents
A from lock bracket that is used for two high mounds of wall formula Download PDFInfo
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- CN205369057U CN205369057U CN201620118895.3U CN201620118895U CN205369057U CN 205369057 U CN205369057 U CN 205369057U CN 201620118895 U CN201620118895 U CN 201620118895U CN 205369057 U CN205369057 U CN 205369057U
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Abstract
本实用新型公开了一种用于双墙式高墩的自锁型托架,其包括:预埋在双墙式高墩顶部的上、下层预埋件和牛腿单元。该上层预埋件的上预埋盒通过第一钢管与上预埋纵梁焊接在一起;该下层预埋件的下预埋盒通过第二钢管与下预埋撑杆焊接在一起;牛腿单元的对拉精轧螺纹钢筋穿过第一钢管对拉连接双墙式高墩两侧的牛腿平梁,护脚精轧螺纹钢筋穿过第二钢管。与现有技术相比,本实用新型公开的用于双墙式高墩的自锁型托架,施工简单,安全性强,各预埋件可工厂化加工,现场安装,托架材料使用后直接用于挂篮悬浇施工,牛腿施工后可用于边跨现浇施工,实现了托架材料的周转性和通用性,节约成本,施工速度快,能大大提高工效,还能保证施工安全。
The utility model discloses a self-locking bracket for a double-wall high pier, which comprises: upper and lower embedded parts and corbel units pre-buried on the top of the double-wall high pier. The upper embedded box of the upper embedded part is welded together with the upper embedded longitudinal beam through the first steel pipe; the lower embedded box of the lower embedded part is welded together with the lower embedded brace through the second steel pipe; The unit's double-stretched and finished-rolled threaded steel bar passes through the first steel pipe and connects the corbel flat beams on both sides of the double-walled high pier, and the foot-protecting finished-rolled threaded steel bar passes through the second steel pipe. Compared with the prior art, the self-locking bracket for double-wall high piers disclosed by the utility model has simple construction and strong safety. Each embedded part can be processed in a factory and installed on site. It can be directly used in the suspension casting construction of the hanging basket, and can be used in the cast-in-place construction of the side span after the construction of the corbel, which realizes the turnover and versatility of the bracket material, saves costs, fast construction speed, can greatly improve work efficiency, and can also ensure construction safety .
Description
技术领域technical field
本实用新型涉及桥梁建筑领域,更具体地,涉及一种用于双墙式高墩的自锁型托架。The utility model relates to the field of bridge construction, in particular to a self-locking bracket used for double-wall high piers.
背景技术Background technique
随着我国基础设施建设的发展,超高建筑犹如雨后春笋,高速公路桥梁施工已经转入山区,山区地形复杂,桥梁墩高较高、跨径大。桥梁上构一般都采用悬臂浇筑,高墩悬浇的第一个节段(0#块)施工是施工的重点和难点,采用传统的支架法无法施工,只能选用牛腿托架法施工,在施工中的托架方案也比较多,很难做到安全、快捷、并实现材料的通用和周转利用。施工中造成不必要的材料、资源浪费,耗费大量的人力、物力和施工时间,施工安全风险也较大,尤其是双墙式高墩的牛腿托架,更是增加了第一个的悬浇节段的施工难度和施工安全风险。With the development of my country's infrastructure construction, super high buildings are springing up like bamboo shoots after rain, and the construction of expressway bridges has been transferred to mountainous areas, where the terrain is complex, the bridge piers are high and the spans are large. The upper structure of the bridge is generally cast by cantilever. The construction of the first section (block 0#) of the high pier cantilevered is the key and difficult point of the construction. It cannot be constructed by the traditional support method, and the corbel bracket method can only be used for construction. There are also many bracket schemes in construction, and it is difficult to achieve safety, speed, and universal and turnover utilization of materials. Unnecessary materials and resources are wasted during construction, a lot of manpower, material resources and construction time are consumed, and construction safety risks are also relatively large, especially the corbel brackets of double-walled high piers, which increase the first suspension The construction difficulty and construction safety risks of pouring sections.
实用新型内容Utility model content
1.要解决的技术问题1. Technical problems to be solved
本实用新型的目的在于提供一种用于双墙式高墩的自锁型托架,其能加快施工进度,降低施工安全风险,还能节约成本和实现托架材料的通用性和周转性。The purpose of the utility model is to provide a self-locking bracket for double-wall high piers, which can speed up the construction progress, reduce construction safety risks, save costs and realize the versatility and turnover of bracket materials.
2.技术方案2. Technical solution
一种用于双墙式高墩的自锁型托架,其包括:上层预埋件,下层预埋件和牛腿单元,上层预埋件预埋在双墙式高墩顶部,该上层预埋件包括上预埋纵梁,上预埋盒和第一钢管;其中,上预埋纵梁为两端焊有端板的单根工字钢,每道上预埋纵梁的腹板两侧穿设有纵梁精轧螺纹钢筋;上预埋盒通过第一钢管与上预埋纵梁焊接在一起;下层预埋件预埋在双墙式高墩顶部,上层预埋件的下方,该下层预埋件包括下预埋撑杆,下预埋盒和第二钢管;其中,该下预埋撑杆为单根工字钢,下预埋盒通过第二钢管与下预埋撑杆焊接在一起;在上预埋纵梁与下预埋撑杆间设置有用于支承上预埋纵梁的“人”字形斜杆;牛腿单元安装在上预埋盒处,该牛腿单元包括对拉精轧螺纹钢筋,护脚精轧螺纹钢筋,牛腿平梁,斜撑杆,平联桁片和斜联桁片;其中,对拉精轧螺纹钢筋穿过第一钢管对拉连接双墙式高墩两侧的牛腿平梁,护脚精轧螺纹钢筋穿过第二钢管,牛腿平梁的端部插入用于支承该端部的上预埋盒内,牛腿平梁的中部通过销子与斜撑杆连接,斜撑杆的下端插入下预埋盒内,两个牛腿单元通过平联桁片及斜联桁片连接成整体。A self-locking bracket for a double-wall high pier, which includes: an upper embedded part, a lower embedded part and a corbel unit, the upper embedded part is pre-embedded on the top of a double-walled high pier, and the upper embedded The parts include the upper pre-embedded longitudinal beam, the upper pre-embedded box and the first steel pipe; wherein, the upper pre-embedded longitudinal girder is a single I-beam with end plates welded at both ends, and the two sides of the web of each upper pre-embedded longitudinal girder pass through The longitudinal beam is equipped with fine-rolled threaded steel bars; the upper embedded box is welded together with the upper embedded longitudinal beam through the first steel pipe; The embedded parts include the lower embedded brace, the lower embedded box and the second steel pipe; wherein, the lower embedded brace is a single I-beam, and the lower embedded box is welded to the lower embedded brace through the second steel pipe and the lower embedded brace. together; between the upper pre-embedded longitudinal beam and the lower pre-embedded strut, there is a "herringbone" shaped oblique bar for supporting the upper pre-embedded longitudinal girder; the corbel unit is installed at the upper pre-embedded box, and the corbel unit includes Finish-rolled threaded steel bars, foot guards finished-rolled threaded steel bars, corbel flat beams, diagonal braces, parallel trusses and slanted trusses; among them, the pair-drawn finish-rolled threaded bars pass through the first steel pipe to connect the double-wall type For the corbel flat beams on both sides of the high pier, the foot-protecting fine-rolled threaded steel bars pass through the second steel pipe, the end of the corbel flat beam is inserted into the upper embedded box for supporting the end, and the middle part of the corbel flat beam passes through The pins are connected with the diagonal braces, and the lower ends of the diagonal braces are inserted into the lower embedded box, and the two corbel units are connected into a whole through the parallel girders and the oblique girders.
优选地,所述上层预埋件的上预埋纵梁为单根Ⅰ40a工字钢。Preferably, the upper embedded longitudinal beam of the upper embedded part is a single I40a I-beam.
优选地,所述下层预埋件的下预埋撑杆为单根Ⅰ40a工字钢。Preferably, the lower embedded strut of the lower embedded part is a single I40a I-beam.
优选地,牛腿平梁的中部通过φ50的销子与斜撑杆连接。Preferably, the middle part of the corbel flat beam is connected to the diagonal brace through a φ50 pin.
优选地,每道上预埋纵梁的腹板两侧穿设有四根纵梁精轧螺纹钢筋。Preferably, four longitudinal beam finish-rolled threaded steel bars are pierced on both sides of the web plate of each upper pre-embedded longitudinal beam.
优选地,纵梁精轧螺纹钢筋为φ32精轧螺纹钢筋。Preferably, the finish-rolled rebar for the longitudinal beam is a φ32 finish-rolled rebar.
优选地,每根纵梁精轧螺纹钢筋张拉200kN的预应力。Preferably, a prestress of 200kN is stretched for each longitudinal girder finish-rolled rebar.
3.有益效果3. Beneficial effect
本实用新型的有益效果在于,与现有技术相比,利用本实用新型的技术方案制作的用于双墙式高墩施工的自锁型托架,立足受力特点,充分考虑利用挂篮支架材料,力求材料的通用性和周转性,将挂篮构件直接利用于托架,同时通用在边跨现浇托架上。托架的预埋件和牛腿单元由多个部件组合构成,各个部件在厂家工厂化加工,到现场直接拼装,提高施工效率,加快施工进度,降低施工成本,同时降低安全风险。解决了高墩悬臂浇筑施工0#块材料与挂篮构建无法通用,以及高墩0#块施工托架安全风险较大,施工困难等问题。The beneficial effect of the utility model is that, compared with the prior art, the self-locking bracket for the construction of double-walled high piers made by the technical scheme of the utility model is based on the characteristics of the force, and fully considers the use of the hanging basket bracket Materials, strive for the versatility and turnover of materials, use the hanging basket components directly on the brackets, and at the same time use them commonly on the cast-in-place brackets of the side spans. The embedded parts and the corbel unit of the bracket are composed of multiple components. Each component is factory-processed at the factory and assembled directly on site to improve construction efficiency, speed up construction progress, reduce construction costs, and reduce safety risks. It solves the problems that the 0# block material and the hanging basket construction of the high pier cantilever construction cannot be used universally, and the safety risk of the 0# block construction bracket of the high pier is relatively large, and the construction is difficult.
附图说明Description of drawings
图1是依照本实用新型优选实施例构成的一种用于双墙式高墩的自锁型托架的顺桥向示意图;Fig. 1 is a schematic view along the bridge of a self-locking bracket for a double-walled high pier constituted according to a preferred embodiment of the present invention;
图2是依照本实用新型优选实施例构成的一种用于双墙式高墩的自锁型托架的横桥向示意图;Fig. 2 is a schematic diagram of the transverse bridge direction of a self-locking bracket for a double-walled high pier constituted according to a preferred embodiment of the present invention;
图3是依照本实用新型优选实施例构成的一种用于双墙式高墩的自锁型托架的上预埋盒的示意图;Fig. 3 is a schematic diagram of an upper embedded box for a self-locking bracket of a double-walled high pier according to a preferred embodiment of the present invention;
图4是依照本实用新型优选实施例构成的一种用于双墙式高墩的自锁型托架的下预埋盒的结构图。Fig. 4 is a structural diagram of a lower embedded box for a self-locking bracket for a double-walled high pier according to a preferred embodiment of the present invention.
图中:1-双墙式高墩;2-上预埋纵梁;3-上预埋盒;4-第一钢管;5-对拉精轧螺纹钢筋;6-下预埋撑杆;7-下预埋盒;8-第二钢管;9-护脚精轧螺纹钢筋;10-“人”字形斜杆;11-牛腿平梁;12-斜撑杆;13-销子;14-平联桁片;15-斜联桁片。In the figure: 1-double-wall high pier; 2-upper embedded longitudinal beam; 3-upper embedded box; 4-first steel pipe; -Lower pre-embedded box; 8-Second steel pipe; 9-Fine-rolled threaded steel bar for foot protection; 10-"Herringbone" shaped oblique rod; 11-Corb flat beam; Flat trusses; 15-oblique trusses.
具体实施方式detailed description
在下文中,将参考附图对本实用新型的具体实施例进行详细地描述,依照这些详细的描述,所属领域技术人员能够清楚地理解本实用新型,并能够实施本实用新型。在不违背本实用新型原理的情况下,各个不同的实施例中的特征可以进行组合以获得新的实施方式,或者替代某些实施例中的某些特征,获得其它优选的实施方式。Hereinafter, specific embodiments of the present invention will be described in detail with reference to the accompanying drawings. According to these detailed descriptions, those skilled in the art can clearly understand the present invention and implement the present invention. Without departing from the principle of the utility model, the features in different embodiments can be combined to obtain new implementations, or some features in certain embodiments can be replaced to obtain other preferred implementations.
参考图1和2,图1和2是依照本实用新型优选实施例构成的一种用于双墙式高墩的自锁型托架,其包括:上层预埋件,下层预埋件和用于支承其上的各道横梁形成支承平台的牛腿单元。Referring to Figures 1 and 2, Figures 1 and 2 are a self-locking bracket for a double-walled high pier constructed according to a preferred embodiment of the present invention, which includes: an upper embedded part, a lower embedded part and a The crossbeams supported on it form the corbel unit of the supporting platform.
上层预埋件预埋在双墙式高墩1顶部,该上层预埋件包括上预埋纵梁2,上预埋盒3和第一钢管4;其中,上预埋纵梁2为两端焊有端板的单根工字钢,每道上预埋纵梁2的腹板两侧穿设有纵梁精轧螺纹钢筋;上预埋盒3通过第一钢管4与上预埋纵梁2焊接在一起。The upper embedded part is pre-embedded on the top of the double-wall high pier 1, and the upper embedded part includes the upper embedded longitudinal beam 2, the upper embedded box 3 and the first steel pipe 4; wherein, the upper embedded longitudinal beam 2 is two ends A single I-beam welded with an end plate, the two sides of the web of each upper pre-embedded longitudinal beam 2 are pierced with longitudinal beam finish-rolled threaded steel bars; the upper pre-embedded box 3 passes through the first steel pipe 4 and the upper pre-embedded longitudinal beam 2 welded together.
下层预埋件预埋在双墙式高墩1顶部,上层预埋件的下方,该下层预埋件包括下预埋撑杆6,下预埋盒7和第二钢管8;其中,该下预埋撑杆6为单根工字钢,用于平衡牛腿单元对双墙式高墩的水平力,下预埋盒7通过第二钢管8与下预埋撑杆6焊接在一起。The lower embedded part is pre-embedded on the top of the double-wall high pier 1, below the upper embedded part, and the lower embedded part includes the lower embedded strut 6, the lower embedded box 7 and the second steel pipe 8; wherein, the lower The embedded strut 6 is a single I-beam, which is used to balance the horizontal force of the corbel unit on the double-walled high pier. The lower embedded box 7 is welded together with the lower embedded strut 6 through the second steel pipe 8 .
参考图3和4,上、下预埋盒均采用钢板在厂家直接下料加工,便于工厂化作业,加工精度高,同时不占用桥上施工作业时间。并且,上、下预埋盒通过钢管焊接成整体,可在工厂或桥下焊接,施工方便,在预埋时,能大大提高预埋盒的精度。Referring to Figures 3 and 4, the upper and lower pre-embedded boxes are all made of steel plates and processed directly in the factory, which is convenient for factory operations and has high processing accuracy, while not taking up construction time on the bridge. Moreover, the upper and lower pre-embedded boxes are welded into a whole through steel pipes, which can be welded in factories or under bridges, which is convenient for construction, and can greatly improve the accuracy of pre-embedded boxes during pre-embedding.
在上预埋纵梁2与下预埋撑杆6间设置有用于支承上预埋纵梁2的“人”字形斜杆10,使上预埋纵梁2和下预埋撑杆6形成整体受力,平衡牛腿单元的作用力。Between the upper pre-embedded longitudinal beam 2 and the lower pre-embedded strut 6, a "herringbone" shaped diagonal bar 10 for supporting the upper pre-embedded longitudinal girder 2 is arranged, so that the upper pre-embedded longitudinal beam 2 and the lower pre-embedded strut 6 form a whole Forced to balance the force of the corbel unit.
牛腿单元安装在上预埋盒3处,该牛腿单元包括对拉精轧螺纹钢筋5,护脚精轧螺纹钢筋9,牛腿平梁11,斜撑杆12,平联桁片14和斜联桁片15;其中,对拉精轧螺纹钢筋5穿过第一钢管4对拉连接双墙式高墩1两侧的牛腿平梁11,单根对拉精轧螺纹钢筋5施加200kN的预加力,平衡牛腿平梁11的水平力,使两个牛腿平梁11自锁,牛腿平梁11的端部插入用于支承该端部的上预埋盒3内,不预拉的护脚精轧螺纹钢筋9穿过第二钢管8,用于保证牛腿平梁11的端部不退出下预埋盒7,牛腿平梁11的中部通过销子13与斜撑杆12连接,斜撑杆12的下端插入下预埋盒7内,两个牛腿单元通过平联桁片14及斜联桁片15连接成整体。牛腿平梁11和斜撑杆12的连接设置插销孔,通过插销连接,减少焊接,方便施工。牛腿单元由多个单独的部件组合而成,在工厂加工后,现场直接安装,提高施工效率。同时牛腿平梁11还能用作挂篮构件、牛腿可用在边跨现浇,提高材料周转利用率,降低成本。由于在双墙之间预埋上预埋纵梁2和下预埋撑杆6,平衡牛腿的作用力,高墩双墙受力平衡,不会造成偏压。The corbel unit is installed at the upper pre-embedded box 3, and the corbel unit includes the opposite-drawing finish-rolled threaded steel bar 5, the foot guard finish-rolled threaded steel bar 9, the corbel flat beam 11, the diagonal brace 12, the parallel truss piece 14 and Obliquely connected trusses 15; wherein, the pair of drawn and finished rolled threaded steel bars 5 pass through the first steel pipe 4 and paired to connect the corbel flat beams 11 on both sides of the double-walled high pier 1, and a single paired drawn and finished rolled threaded steel bar 5 is applied with 200kN to balance the horizontal force of the corbel flat beam 11, so that the two corbel flat beams 11 are self-locking, and the end of the corbel flat beam 11 is inserted into the upper embedded box 3 for supporting the end. The pre-stretched foot-protecting finish-rolled rebar 9 passes through the second steel pipe 8 to ensure that the end of the corbel flat beam 11 does not exit the lower embedded box 7, and the middle part of the corbel flat beam 11 passes through the pin 13 and the diagonal brace The rods 12 are connected, and the lower ends of the diagonal braces 12 are inserted into the lower embedded box 7, and the two corbel units are connected into a whole through the parallel girders 14 and the oblique girders 15. The connection of the corbel flat beam 11 and the diagonal brace 12 is provided with a bolt hole, which is connected by a bolt to reduce welding and facilitate construction. The corbel unit is composed of multiple individual parts, which can be directly installed on site after processing in the factory to improve construction efficiency. Simultaneously, the corbel flat beam 11 can also be used as a hanging basket member, and the corbel can be cast-in-place for side spans, thereby improving the utilization rate of material turnover and reducing costs. Since the upper pre-embedded longitudinal beam 2 and the lower pre-embedded strut 6 are pre-embedded between the double walls, the force of the corbel is balanced, and the force of the double walls of the high pier is balanced without causing bias.
在进一步优选的实施例中,所述上层预埋件的上预埋纵梁2为单根Ⅰ40a工字钢。In a further preferred embodiment, the upper embedded longitudinal beam 2 of the upper embedded part is a single I40a I-beam.
在进一步优选的实施例中,所述下层预埋件的下预埋撑杆6为单根Ⅰ40a工字钢。In a further preferred embodiment, the lower embedded strut 6 of the lower embedded part is a single I40a I-beam.
在进一步优选的实施例中,牛腿平梁11的中部通过φ50的销子13与斜撑杆12连接。In a further preferred embodiment, the middle part of the corbel flat beam 11 is connected to the diagonal brace 12 through a φ50 pin 13 .
在进一步优选的实施例中,每道上预埋纵梁2的腹板两侧穿设有四根纵梁精轧螺纹钢筋。In a further preferred embodiment, four longitudinal beam finish-rolled rebars are pierced on both sides of the web of each upper pre-embedded longitudinal beam 2 .
在进一步优选的实施例中,纵梁精轧螺纹钢筋为φ32精轧螺纹钢筋。In a further preferred embodiment, the finish-rolled rebar for the longitudinal beam is a φ32 finish-rolled rebar.
在进一步优选的实施例中,每根纵梁精轧螺纹钢筋张拉200kN的预应力。In a further preferred embodiment, a prestress of 200 kN is stretched to each longitudinal girder finish-rolled rebar.
本实用新型的有益效果在于,与现有技术相比,利用本实用新型的技术方案制作的用于双墙式高墩施工的自锁型托架,立足受力特点,充分考虑利用挂篮支架材料,力求材料的通用性和周转性,将挂篮构件直接利用于托架,同时通用在边跨现浇托架上。托架的预埋件和牛腿单元由多个部件组合构成,各个部件在厂家工厂化加工,到现场直接拼装,提高施工效率,加快施工进度,降低施工成本,同时降低安全风险。解决了高墩悬臂浇筑施工0#块材料与挂篮构建无法通用,以及高墩0#块施工托架安全风险较大,施工困难等问题。The beneficial effect of the utility model is that, compared with the prior art, the self-locking bracket for the construction of double-walled high piers made by the technical scheme of the utility model is based on the characteristics of the force, and fully considers the use of the hanging basket bracket Materials, strive for the versatility and turnover of materials, use the hanging basket components directly on the brackets, and at the same time use them commonly on the cast-in-place brackets of the side spans. The embedded parts and the corbel unit of the bracket are composed of multiple components. Each component is factory-processed at the factory and assembled directly on site to improve construction efficiency, speed up construction progress, reduce construction costs, and reduce safety risks. It solves the problems that the 0# block material and the hanging basket construction of the high pier cantilever construction cannot be used universally, and the safety risk of the 0# block construction bracket of the high pier is relatively large, and the construction is difficult.
尽管在上文中参考特定的实施例对本实用新型进行了描述,但是所属领域技术人员应当理解,在本实用新型公开的原理和范围内,可以针对本实用新型公开的配置和细节做出许多修改。本实用新型的保护范围由所附的权利要求来确定,并且权利要求意在涵盖权利要求中技术特征的等同物文字意义或范围所包括的全部修改。Although the utility model has been described above with reference to specific embodiments, those skilled in the art should understand that many modifications can be made to the configuration and details disclosed in the utility model within the principle and scope of the utility model. The protection scope of the present utility model is determined by the appended claims, and the claims are intended to cover all modifications included in the equivalent literal meaning or scope of the technical features in the claims.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620118895.3U CN205369057U (en) | 2016-02-14 | 2016-02-14 | A from lock bracket that is used for two high mounds of wall formula |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620118895.3U CN205369057U (en) | 2016-02-14 | 2016-02-14 | A from lock bracket that is used for two high mounds of wall formula |
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| CN205369057U true CN205369057U (en) | 2016-07-06 |
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| CN201620118895.3U Expired - Fee Related CN205369057U (en) | 2016-02-14 | 2016-02-14 | A from lock bracket that is used for two high mounds of wall formula |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110205940A (en) * | 2019-06-11 | 2019-09-06 | 中铁二十三局集团第六工程有限公司 | 0# block construction bracket and its reverse drawing preloading method |
| CN110468713A (en) * | 2019-08-08 | 2019-11-19 | 北京市政路桥股份有限公司 | It is a kind of as Pier Formwork and the dual-purpose apparatus and its construction method of pre-loaded support struts |
-
2016
- 2016-02-14 CN CN201620118895.3U patent/CN205369057U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110205940A (en) * | 2019-06-11 | 2019-09-06 | 中铁二十三局集团第六工程有限公司 | 0# block construction bracket and its reverse drawing preloading method |
| CN110468713A (en) * | 2019-08-08 | 2019-11-19 | 北京市政路桥股份有限公司 | It is a kind of as Pier Formwork and the dual-purpose apparatus and its construction method of pre-loaded support struts |
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