CN205368748U - Closed steam fixation cloth dyeing device - Google Patents
Closed steam fixation cloth dyeing device Download PDFInfo
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- CN205368748U CN205368748U CN201620101391.0U CN201620101391U CN205368748U CN 205368748 U CN205368748 U CN 205368748U CN 201620101391 U CN201620101391 U CN 201620101391U CN 205368748 U CN205368748 U CN 205368748U
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Abstract
本实用新型公开了一种密闭式蒸汽固色布料染色装置,包括设有进布窗口和出布窗口的密闭式壳体,染池内设有若干导辊,外罩上设有与导辊交错分布的若干下压辊,二次上色室内设置吸附有染料的海绵上色辊,海绵上色辊上方设有可为海绵上色辊提供染料的喷料机构,固色室连接有使其内呈湿蒸汽气氛的蒸汽发生器。本实用新型通过在导辊上铺设布料,布料安装十分方便,利用海绵上色辊不但能够达到二次上色,而且加大的接触面积,使色彩更加饱满,拟补前序染池上色的不足,利用蒸汽发生器使在固色室中维持饱和蒸汽气氛湿蒸汽,使得上色更加牢固,提高产品品质,同时密闭式壳体的设计,能够避免刺激性气体外泄,达到安全生产。
The utility model discloses an airtight steam-fixing fabric dyeing device, which comprises an airtight housing provided with a cloth inlet window and a cloth outlet window, a number of guide rollers are arranged in the dyeing pool, and the outer cover is provided with guide rollers which are interlaced with the guide rollers. A number of lower pressure rollers, the secondary coloring room is provided with sponge coloring rollers adsorbed with dyes, above the sponge coloring rollers is provided a material spraying mechanism that can provide dyes for the sponge coloring rollers, and the color fixing room is connected with a wet Steam generator for steam atmosphere. The utility model lays the cloth on the guide roller, the cloth is very convenient to install, and the use of the sponge coloring roller can not only achieve secondary coloring, but also increase the contact area to make the color more full, and it is intended to make up for the lack of coloring in the previous dyeing pool , using the steam generator to maintain a saturated steam atmosphere in the color fixing room, making the coloring firmer and improving product quality. At the same time, the design of the closed shell can avoid the leakage of irritating gas and achieve safe production.
Description
【技术领域】【Technical field】
本实用新型涉及布料加工设备的技术领域,特别是一种密闭式蒸汽固色布料染色装置。The utility model relates to the technical field of cloth processing equipment, in particular to a closed steam-fixed cloth dyeing device.
【背景技术】【Background technique】
面料加工包括配布、染色、封头等工序,染色是指用染料使布料纤维等材料着色的一种方法,通过染色可以使物体呈现出人们所需要的各种颜色,用五颜六色来装点生活。但是现在的染色工艺比较简单,将处理过的布料放置到染缸中经过一定时间的搅拌、浸泡,然后拿出来晒干,再进行二次染色,不能很好的利用资源,造成染液的浪费。Fabric processing includes cloth distribution, dyeing, head sealing and other processes. Dyeing refers to a method of coloring fabric fibers and other materials with dyes. Through dyeing, objects can show various colors that people need, and decorate life with colorful colors. But the present dyeing process is relatively simple. The treated cloth is placed in the dye vat and stirred and soaked for a certain period of time, then taken out to dry, and then secondary dyed, which can not make good use of resources and cause the waste of dyeing liquor.
现有技术中对纺织品用红外辐射进行热处理的进行固色。通过在围绕着物品幅面布置多个红外发热体,用于加热纺织品。此外多个丝网滚筒直接彼此相邻地布置在壳体中。在丝网滚筒上锯齿形地导引纺织品。由于滚筒布料安装十分不便,而且由于染料为多种化学物质,化学物质的混合会产生刺激性气体弥漫在空气中,使得操作人员感到身体不适。In the prior art, textiles are fixed by heat treatment with infrared radiation. It is used to heat textiles by arranging multiple infrared heating elements around the web of the article. Furthermore, several screen cylinders are arranged directly adjacent to one another in the housing. The textile is guided in a zigzag pattern on the screen cylinder. Because the roller cloth is very inconvenient to install, and because the dye is a variety of chemical substances, the mixture of the chemical substances will produce irritating gas and permeate the air, making the operator feel uncomfortable.
【实用新型内容】【Content of utility model】
本实用新型的目的就是解决现有技术中的问题,提出一种密闭式蒸汽固色布料染色装置,能够实现机械化多次染色并达到蒸汽固色,方便布料安装,并避免气味外溢,达到安全生产。The purpose of this utility model is to solve the problems in the prior art, and propose a closed steam-fixed cloth dyeing device, which can realize mechanized multiple dyeing and achieve steam-fixed color, facilitate the installation of cloth, and avoid the overflow of odor, so as to achieve safe production .
为实现上述目的,本实用新型提出了一种密闭式蒸汽固色布料染色装置,包括设有进布窗口和出布窗口的密闭式壳体,所述壳体内依次设有用于盛放染料的染池、二次上色室和固色室,所述染池内设有若干导辊,所述壳体上轴接有可开启的并位于染池上方的外罩,所述外罩上设有与导辊交错分布的若干下压辊,所述二次上色室内设置吸附有染料的海绵上色辊,所述海绵上色辊上方设有可为海绵上色辊提供染料的喷料机构,所述固色室连接有使其内呈湿蒸汽气氛的蒸汽发生器。In order to achieve the above purpose, the utility model proposes a closed steam-fixed cloth dyeing device, which includes a closed casing with a cloth inlet window and a cloth outlet window. pool, a secondary coloring room and a color fixing room. There are several guide rollers in the dyeing pool, and an openable outer cover located above the dyeing pool is connected on the shaft of the housing. The outer cover is provided with guide rollers A number of lower pressing rollers are arranged in a staggered manner. A sponge coloring roller adsorbed with dye is arranged in the secondary coloring chamber, and a material spraying mechanism that can provide dyes for the sponge coloring roller is arranged above the sponge coloring roller. The color chamber is connected with a steam generator that makes the interior a humid steam atmosphere.
作为优选,所述喷料机构包括朝向所述海绵上色辊的喷嘴以及固定在壳体顶部的染料箱,所述喷嘴与染料箱连接。Preferably, the spraying mechanism includes a nozzle facing the sponge color roller and a dye box fixed on the top of the casing, and the nozzle is connected with the dye box.
作为优选,所述染料箱经输送泵与染池连接。As a preference, the dye tank is connected to the dye tank via a delivery pump.
作为优选,所述染池与二次上色室之间设有供布料绕过的热烘干棒。Preferably, a hot drying rod for cloth to bypass is provided between the dyeing pool and the secondary coloring room.
作为优选,所述蒸汽发生器包括加热壳体,所述加热壳体上设置进水口与出气口,所述出气口与固色室连接,加热壳体内设置若干加热管。Preferably, the steam generator includes a heating shell, the heating shell is provided with a water inlet and an air outlet, the air outlet is connected to the color fixing chamber, and several heating pipes are arranged in the heating shell.
作为优选,所述染池底部设有蜂窝陶瓷块,所述蜂窝陶瓷块与气泵连接。Preferably, a honeycomb ceramic block is arranged at the bottom of the dyeing pool, and the honeycomb ceramic block is connected with an air pump.
本实用新型的有益效果:与现有技术相比,本实用新型通过在导辊上铺设布料,摆动外罩即可使下压辊下压与导辊呈交错状分布从而将布料夹持在两者之间,布料安装十分方便,利用海绵上色辊不但能够达到二次上色,而且加大的接触面积,使色彩更加饱满,拟补前序染池上色的不足,利用蒸汽发生器使在固色室中维持饱和蒸汽气氛湿蒸汽,该布料潮湿地被引导通过固色室,使得上色更加牢固,提高产品品质,同时密闭式壳体的设计,能够避免刺激性气体外泄,达到安全生产。Beneficial effects of the utility model: compared with the prior art, the utility model spreads the cloth on the guide roller and swings the outer cover so that the lower pressure roller and the guide roller are distributed in a staggered manner so that the cloth is clamped between the two. In between, the cloth is very convenient to install. Using the sponge coloring roller can not only achieve secondary coloring, but also increase the contact area to make the color more full. It is intended to make up for the lack of coloring in the previous dyeing pool. The saturated steam atmosphere is maintained in the color room, and the cloth is guided through the color fixing room wetly, which makes the coloring more firm and improves the product quality. At the same time, the design of the closed shell can avoid the leakage of irritating gas and achieve safe production. .
本实用新型的特征及优点将通过实施例结合附图进行详细说明。The features and advantages of the utility model will be described in detail through embodiments in conjunction with the accompanying drawings.
【附图说明】【Description of drawings】
图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;
图中:1-进布窗口、2-出布窗口、3-壳体、4-染池、5-二次上色室、6-固色室、7-导辊、8-外罩、9-下压辊、10-海绵上色辊、11-蒸汽发生器、12-喷嘴、13-染料箱、14-输送泵、15-热烘干棒、16-加热壳体、17-进水口、18-出气口、19-加热管、20-蜂窝陶瓷块、21-气泵。In the figure: 1-cloth inlet window, 2-cloth outlet window, 3-housing, 4-dye pool, 5-secondary coloring room, 6-color fixing room, 7-guide roller, 8-outer cover, 9- Lower pressure roller, 10-sponge coloring roller, 11-steam generator, 12-nozzle, 13-dye box, 14-delivery pump, 15-heat drying rod, 16-heating shell, 17-water inlet, 18 -air outlet, 19-heating pipe, 20-honeycomb ceramic block, 21-air pump.
【具体实施方式】【detailed description】
参阅图1,本实用新型包括设有进布窗口1和出布窗口2的密闭式壳体3,所述壳体3内依次设有用于盛放染料的染池4、二次上色室5和固色室6,所述染池4内设有若干导辊7,所述壳体3上轴接有可开启的并位于染池4上方的外罩8,所述外罩8上设有与导辊7交错分布的若干下压辊9,所述二次上色室5内设置吸附有染料的海绵上色辊10,所述海绵上色辊10上方设有可为海绵上色辊10提供染料的喷料机构,所述固色室6连接有使其内呈湿蒸汽气氛的蒸汽发生器11。采用上述方案后,本实用新型开启外罩8,通过在导辊7上铺设布料,摆动外罩8使其关闭即可使下压辊9下压与导辊7呈交错状分布从而将布料夹持在两者之间,布料安装十分方便,利用海绵上色辊10不但能够达到二次上色,而且加大的接触面积,使色彩更加饱满,拟补前序染池上色的不足,利用蒸汽发生器11使在固色室6中维持饱和蒸汽气氛湿蒸汽,该布料潮湿地被引导通过固色室6,使得上色更加牢固,提高产品品质,同时密闭式壳体3的设计,能够避免刺激性气体外泄,达到安全生产。Referring to Fig. 1, the utility model includes a closed casing 3 provided with a cloth inlet window 1 and a cloth outlet window 2, and the casing 3 is sequentially provided with a dyeing pool 4 for holding dyes and a secondary coloring chamber 5 and the color fixing chamber 6, the dyeing pool 4 is provided with several guide rollers 7, and the housing 3 is axially connected with an openable outer cover 8 located above the dyeing pool 4, and the outer cover 8 is provided with guide rollers. A number of lower pressure rollers 9 with rollers 7 staggered distribution, a sponge coloring roller 10 adsorbed with dyes is arranged in the secondary coloring chamber 5, and a sponge coloring roller 10 is provided above the sponge coloring roller 10 to provide dyes for the sponge coloring roller 10. The material spraying mechanism, the color-fixing chamber 6 is connected with a steam generator 11 that makes the inside of the chamber a wet steam atmosphere. After adopting the above-mentioned scheme, the utility model opens the outer cover 8, and by laying cloth on the guide roller 7, swinging the outer cover 8 to close it can make the lower pressure roller 9 press down and the guide roller 7 to form a staggered distribution so that the cloth is clamped in the Between the two, the fabric is very convenient to install. Using the sponge coloring roller 10 can not only achieve secondary coloring, but also increase the contact area to make the color more full. To make up for the lack of coloring in the previous dyeing pool, use the steam generator 11 Maintain the saturated steam atmosphere in the color-fixing chamber 6, and the cloth is guided through the color-fixing chamber 6 wetly, making the coloring more firm and improving product quality. At the same time, the design of the closed casing 3 can avoid irritation Gas leakage, to achieve safe production.
具体的,所述喷料机构包括朝向所述海绵上色辊10的喷嘴12以及固定在壳体3顶部的染料箱13,所述喷嘴12与染料箱13连接。所述染料箱13经输送泵14与染池4连接。利用输送泵14将染池4中的染料打入染料箱13中并利用喷嘴12喷往海绵上色辊10,用于二次上色。所述染池4与二次上色室5之间设有供布料绕过的热烘干棒15。热烘干棒15用于进行烘干,提高上色牢固度。Specifically, the spraying mechanism includes a nozzle 12 facing the sponge color roller 10 and a dye tank 13 fixed on the top of the housing 3 , the nozzle 12 is connected to the dye tank 13 . The dye tank 13 is connected to the dye pool 4 via a delivery pump 14 . The dye in the dye pool 4 is pumped into the dye tank 13 by the delivery pump 14 and sprayed to the sponge coloring roller 10 by the nozzle 12 for secondary coloring. Between the dyeing pool 4 and the secondary coloring chamber 5, there is a hot drying rod 15 for the cloth to bypass. The hot drying rod 15 is used for drying to improve the color fastness.
具体的,所述蒸汽发生器11包括加热壳体16,所述加热壳体16上设置进水口17与出气口18,所述出气口18与固色室6连接,加热壳体16内设置若干加热管19。所述染池4底部设有蜂窝陶瓷块20,所述蜂窝陶瓷块20与气泵21连接。由气泵21向蜂窝陶瓷块20吹送气体,使蜂窝陶瓷块20在染池4中产生大量气泡,使得染料更加均匀,提高产品质量。Specifically, the steam generator 11 includes a heating shell 16, the heating shell 16 is provided with a water inlet 17 and an air outlet 18, the air outlet 18 is connected with the color fixing chamber 6, and several Heating tube 19. A honeycomb ceramic block 20 is arranged at the bottom of the dyeing pool 4, and the honeycomb ceramic block 20 is connected with an air pump 21. Gas is blown from the air pump 21 to the honeycomb ceramic block 20, so that the honeycomb ceramic block 20 generates a large number of air bubbles in the dyeing pool 4, so that the dye is more uniform and the product quality is improved.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620101391.0U CN205368748U (en) | 2016-01-31 | 2016-01-31 | Closed steam fixation cloth dyeing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620101391.0U CN205368748U (en) | 2016-01-31 | 2016-01-31 | Closed steam fixation cloth dyeing device |
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| CN205368748U true CN205368748U (en) | 2016-07-06 |
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| CN201620101391.0U Expired - Lifetime CN205368748U (en) | 2016-01-31 | 2016-01-31 | Closed steam fixation cloth dyeing device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106120215A (en) * | 2016-08-27 | 2016-11-16 | 杭州大地印染有限公司 | Cloth dyeing and finishing technology |
| CN107574613A (en) * | 2017-11-06 | 2018-01-12 | 周健柱 | A kind of printing and dyeing fabrics fixation steaming machine |
| CN109208205A (en) * | 2018-11-07 | 2019-01-15 | 开平顺丰纺织有限公司 | A kind of dope dyeing device |
| CN109778467A (en) * | 2019-03-07 | 2019-05-21 | 侯志斌 | Gauze evaporates equipment after a kind of dyeing |
| CN111876933A (en) * | 2020-08-16 | 2020-11-03 | 李贤富 | Dyeing device of cloth |
-
2016
- 2016-01-31 CN CN201620101391.0U patent/CN205368748U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106120215A (en) * | 2016-08-27 | 2016-11-16 | 杭州大地印染有限公司 | Cloth dyeing and finishing technology |
| CN107574613A (en) * | 2017-11-06 | 2018-01-12 | 周健柱 | A kind of printing and dyeing fabrics fixation steaming machine |
| CN109208205A (en) * | 2018-11-07 | 2019-01-15 | 开平顺丰纺织有限公司 | A kind of dope dyeing device |
| CN109778467A (en) * | 2019-03-07 | 2019-05-21 | 侯志斌 | Gauze evaporates equipment after a kind of dyeing |
| CN109778467B (en) * | 2019-03-07 | 2021-06-11 | 杨利人 | Dyed gauze steaming equipment |
| CN111876933A (en) * | 2020-08-16 | 2020-11-03 | 李贤富 | Dyeing device of cloth |
| CN111876933B (en) * | 2020-08-16 | 2021-04-16 | 常州京江源纺织有限公司 | Dyeing device of cloth |
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Legal Events
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 323400 Wang Village Industrial Zone, Songyang, Lishui, Zhejiang Patentee after: ZHEJIANG YUNZHONGMA CLOTH INDUSTRY CO.,LTD. Address before: 323400 Lishui County, Zhejiang province Songyang county Wang Song Street 2 Patentee before: LISHUI YUNZHONGMA CLOTH INDUSTRY Co.,Ltd. |
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| CP03 | Change of name, title or address | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 323400 Lishui City, Zhejiang Province, Songyang county Wang Village Wang Village Industrial Area Patentee after: Zhejiang yunzhongma Co.,Ltd. Address before: 323400 Lishui City, Zhejiang Province, Songyang county Wang Village Wang Village Industrial Area Patentee before: ZHEJIANG YUNZHONGMA CLOTH INDUSTRY CO.,LTD. |
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| CP01 | Change in the name or title of a patent holder | ||
| CX01 | Expiry of patent term |
Granted publication date: 20160706 |
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| CX01 | Expiry of patent term |