CN205351773U - Phase transition heat transfer hot water unit - Google Patents

Phase transition heat transfer hot water unit Download PDF

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CN205351773U
CN205351773U CN201620095529.0U CN201620095529U CN205351773U CN 205351773 U CN205351773 U CN 205351773U CN 201620095529 U CN201620095529 U CN 201620095529U CN 205351773 U CN205351773 U CN 205351773U
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flue gas
heat exchanger
heat exchange
built
cold water
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赵荣新
王永强
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Zhejiang Liju Thermal Energy Equipment Co ltd
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LIJU THERMAL POWER EQUIPMENT Co Ltd
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Abstract

一种相变换热热水机组,它包括一内设炉膛的锅炉体,所述锅炉体的炉门外配置有可向炉膛内喷射燃烧火焰的燃烧机,锅炉体内部还设置有充填热媒水的真空腔体,在所述真空腔体中串连有多根一端连通炉膛、另一端连通排放烟囱的烟气换热排管;所述锅炉体上部设置有与真空腔体内热媒水加热后形成饱和蒸汽进行热交换的内置换热器,该内置换热器的冷水换热流道,其中一端的热水出口连通于热水接出管,另一端冷水进口连通于冷水接入管;所述的内置换热器的冷水进口与冷水接入管之间还设置有一外接烟气换热器,从内置换热器接出的烟气换热排管连接于所述的外接烟气换热器,并从该烟气换气器接出烟气管后连接于外设的排放烟囱;它具有结构组成合理,耐腐蚀,大大提高了换热系数,降低排烟温度,热效率高等特点。

A phase-change hot water unit, which includes a boiler body with a furnace inside. The furnace door of the boiler body is equipped with a burner that can inject combustion flames into the furnace. The boiler body is also equipped with a heat medium A vacuum chamber for water, in which a plurality of flue gas heat exchange pipes with one end connected to the furnace and the other end connected to the discharge chimney are connected in series; Finally, a built-in heat exchanger with saturated steam for heat exchange is formed. In the cold water heat exchange channel of the built-in heat exchanger, the hot water outlet at one end is connected to the hot water outlet pipe, and the cold water inlet at the other end is connected to the cold water inlet pipe; An external flue gas heat exchanger is also arranged between the cold water inlet of the built-in heat exchanger and the cold water inlet pipe, and the flue gas heat exchange pipe connected from the built-in heat exchanger is connected to the external flue gas heat exchanger. Heater, and connect the flue gas pipe from the flue gas ventilator to the peripheral exhaust chimney; it has the characteristics of reasonable structure, corrosion resistance, greatly improved heat transfer coefficient, lower exhaust gas temperature, and high thermal efficiency.

Description

相变换热热水机组Phase change hot water unit

技术领域 technical field

本实用新型涉及的是一种用于提供日常生活用热水的相变换热热水机组,属于锅炉热水技术领域。 The utility model relates to a phase-change heating water heating unit for providing hot water for daily life, which belongs to the technical field of boiler hot water.

背景技术 Background technique

传统的锅筒式热水锅炉,其锅炉内的水是通过水泵的强制循环与外接联通,在启动的时候,锅炉内部热量会一直被外界带走,锅炉内炉水温度会长时间低于烟气中水蒸气露点温度,烟气会在很长一段时间内在炉体内(包括炉膛和烟管)冷凝,使锅炉容易发生腐蚀现象; In the traditional drum-type hot water boiler, the water in the boiler is connected to the external connection through the forced circulation of the water pump. When starting up, the heat inside the boiler will always be taken away by the outside, and the temperature of the boiler water in the boiler will be lower than that of the smoke for a long time. The dew point temperature of water vapor in the gas, the flue gas will condense in the furnace body (including the furnace and smoke pipe) for a long time, making the boiler prone to corrosion;

传统的锅筒式热水锅炉,其水循环是通过水泵进行循环,容易发生水力平衡失调现象;由于传统锅筒式锅炉基本采用三回程结构,由于第三回程烟气与炉水的温压偏小,换热系数比较小,比较浪费钢材。 Traditional drum-type hot water boilers circulate water through water pumps, which is prone to hydraulic imbalance; since traditional drum-type boilers basically adopt a three-pass structure, the temperature and pressure of the flue gas and boiler water in the third pass are relatively small , The heat transfer coefficient is relatively small, which is a waste of steel.

发明内容 Contents of the invention

本实用新型的目的在于克服现有技术存在的不足,而提供一种结构组成合理,耐腐蚀,大大提高了换热系数,降低排烟温度,热效率高的相变换热热水机组。 The purpose of the utility model is to overcome the deficiencies of the prior art, and provide a phase-change hot water heating unit with reasonable structure, corrosion resistance, greatly improved heat transfer coefficient, lower exhaust gas temperature, and high thermal efficiency.

本实用新型的目的是通过如下技术方案来完成的,一种相变换热热水机组,它包括一内设炉膛的锅炉体,所述锅炉体的炉门外配置有可向炉膛内喷射燃烧火焰的燃烧机,锅炉体内部还设置有充填热媒水的真空腔体,在所述真空腔体中串连有多根一端连通炉膛、另一端连通排放烟囱的烟气换热排管;所述锅炉体上部设置有与真空腔体内热媒水加热后形成饱和蒸汽进行热交换的内置换热器,该内置换热器的冷水换热流道,其中一端的热水出口连通于热水接出管,另一端冷水进口连通于冷水接入管。 The purpose of this utility model is achieved through the following technical proposal, a phase-change hot water unit, which includes a boiler body with a furnace inside, and the furnace door of the boiler body is equipped with a device that can spray and burn into the furnace. Flame burner, the boiler body is also provided with a vacuum chamber filled with heat medium water, and a plurality of flue gas heat exchange pipes with one end connected to the furnace and the other end connected to the discharge chimney are connected in series in the vacuum chamber; The upper part of the boiler body is provided with a built-in heat exchanger for heat exchange with the heat medium water in the vacuum chamber to form saturated steam for heat exchange. Out of the pipe, the cold water inlet at the other end is connected to the cold water inlet pipe.

作为优选:所述的内置换热器的冷水进口与冷水接入管之间还设置有一外接烟气换热器,从内置换热器接出的烟气换热排管连接于所述的外接烟气换热器,并从该烟气换气器接出烟气管后连接于外设的排放烟囱;所述的外接烟气换热器中设置有水流换热盘管,且水流换热盘管的出水管口通过冷水接入管连通于所述内置换热器的冷水进口,水流换热盘管的进水管口连通供水源。 As a preference: an external flue gas heat exchanger is also arranged between the cold water inlet of the built-in heat exchanger and the cold water inlet pipe, and the flue gas heat exchange exhaust pipe connected from the built-in heat exchanger is connected to the externally connected A flue gas heat exchanger, and connect the flue gas pipe from the flue gas exchanger to the exhaust chimney of the peripheral equipment; the external flue gas heat exchanger is provided with a water flow heat exchange coil, and the water flow heat exchange The outlet pipe of the coil is connected to the cold water inlet of the built-in heat exchanger through the cold water inlet pipe, and the water inlet of the water flow heat exchange coil is connected to the water supply source.

作为优选:所述的锅炉体内真空腔体内下部横向串连有多根烟气换热排管,且该烟气换热排管的进烟气端口位于炉膛内底部;所述的内置换热器横向布置在锅炉体上部的真空腔体内上部,在所述内置换热器的上部设置有连通真空腔体的真空泵、真空表以及安全阀。 As a preference: the lower part of the vacuum chamber in the boiler body is horizontally connected with a plurality of flue gas heat exchange exhaust pipes, and the flue gas inlet port of the flue gas heat exchange exhaust pipes is located at the bottom of the furnace; the built-in heat exchanger It is horizontally arranged in the upper part of the vacuum chamber on the upper part of the boiler body, and a vacuum pump, a vacuum gauge and a safety valve communicating with the vacuum chamber are arranged on the upper part of the built-in heat exchanger.

本实用新型与现有技术相比,具有如下特点: Compared with the prior art, the utility model has the following characteristics:

一是它利用热媒水汽化形成的饱和蒸汽与外接系统相变换热、具有换热系数高、不存在氧腐蚀、烟气冷凝腐蚀、水力平衡失调的问题; One is that it uses the saturated steam formed by the vaporization of the heat medium to exchange heat with the external system, which has a high heat transfer coefficient, no oxygen corrosion, flue gas condensation corrosion, and hydraulic balance imbalance;

二是用列管换热器代替第三回程烟管,换热系数大; The second is to replace the third return flue pipe with a tube heat exchanger, which has a large heat transfer coefficient;

三是回水温度在冷凝温度以下,能实现真正意义上的冷凝; The third is that the return water temperature is below the condensation temperature, which can realize true condensation;

四是舍去了第三回程烟管,减小炉体整体尺寸,降低对运输的要求。 Fourth, the third return flue pipe is discarded, the overall size of the furnace body is reduced, and the requirements for transportation are lowered.

本实用新型具有结构组成合理,耐腐蚀,大大提高了换热系数,降低排烟温度,热效率高等特点。 The utility model has the characteristics of reasonable structure, corrosion resistance, greatly improved heat transfer coefficient, lower exhaust gas temperature, high thermal efficiency and the like.

附图说明 Description of drawings

图1是本实用新型的结构示意图。 Fig. 1 is a structural representation of the utility model.

具体实施方式 detailed description

下面将结合附图对本实用新型作详细的介绍:图1所示,本实用新型所述的一种相变换热热水机组,它包括一内设炉膛1的锅炉体2,所述锅炉体2的炉门外配置有可向炉膛1内喷射燃烧火焰的燃烧机3,该燃烧机3包括现有的燃油或燃气机,锅炉体2内部还设置有充填热媒水4的真空腔体5,在所述真空腔体5中串连有多根一端连通炉膛1、另一端连通排放烟囱6的烟气换热排管7;所述锅炉体2上部设置有与真空腔体5内热媒水加热后形成饱和蒸汽进行热交换的内置换热器8,该内置换热器8的冷水换热流道9,其中一端的热水出口连通于热水接出管10,另一端冷水进口连通于冷水接入管11。 The utility model will be described in detail below in conjunction with the accompanying drawings: As shown in Figure 1, a phase-change hot water unit described in the utility model includes a boiler body 2 with a furnace 1 inside, and the boiler body The furnace door of 2 is equipped with a burner 3 that can inject combustion flames into the furnace 1. The burner 3 includes an existing fuel oil or gas engine, and a vacuum chamber 5 filled with heat medium water 4 is also arranged inside the boiler body 2. , in the vacuum cavity 5, a plurality of flue gas heat exchange pipes 7 with one end connected to the furnace 1 and the other end connected to the discharge chimney 6 are connected in series; After heating, a built-in heat exchanger 8 that forms saturated steam for heat exchange, the cold water heat exchange channel 9 of the built-in heat exchanger 8, the hot water outlet at one end is connected to the hot water outlet pipe 10, and the cold water inlet at the other end is connected to the Cold water access pipe 11.

图中所示,所述的内置换热器8的冷水进口与冷水接入管11之间还设置有一外接烟气换热器12,从内置换热器8接出的烟气换热排管7连接于所述的外接烟气换热器12,并从该烟气换气器12接出烟气管后连接于外设的排放烟囱6;所述的外接烟气换热器12中设置有水流换热盘管13,且水流换热盘管13的出水管口通过冷水接入管11连通于所述内置换热器8的冷水进口,水流换热盘管13的进水管口连通供水源。 As shown in the figure, an external flue gas heat exchanger 12 is also arranged between the cold water inlet of the built-in heat exchanger 8 and the cold water inlet pipe 11, and the flue gas heat exchange exhaust pipe connected from the built-in heat exchanger 8 7 is connected to the external flue gas heat exchanger 12, and the flue gas pipe is connected to the external exhaust chimney 6 after connecting the flue gas exchanger 12; the external flue gas heat exchanger 12 is set There is a water flow heat exchange coil 13, and the outlet pipe of the water flow heat exchange coil 13 is connected to the cold water inlet of the built-in heat exchanger 8 through the cold water inlet pipe 11, and the water inlet pipe of the water flow heat exchange coil 13 is connected to the water supply source.

本实用新型所述的锅炉体2内真空腔体5内下部横向串连有多根烟气换热排管7,且该烟气换热排管7的进烟气端口位于炉膛1内底部;所述的内置换热器8横向布置在锅炉体2上部的真空腔体5内上部,在所述内置换热器8的上部设置有连通真空腔体5的真空泵14、真空表15以及安全阀16。 The lower part of the vacuum chamber 5 in the boiler body 2 described in the utility model is horizontally connected with a plurality of flue gas heat exchange pipes 7 in series, and the flue gas inlet ports of the flue gas heat exchange pipes 7 are located at the inner bottom of the furnace 1; The built-in heat exchanger 8 is horizontally arranged in the upper part of the vacuum chamber 5 on the upper part of the boiler body 2, and a vacuum pump 14, a vacuum gauge 15 and a safety valve connected to the vacuum chamber 5 are arranged on the upper part of the built-in heat exchanger 8 16.

本实用新型所述的相变换热热水锅炉是通过对锅炉抽真空处理,当火焰在炉膛内燃烧时,锅炉内部的热媒水吸收火焰燃烧释放的热量,热媒水温度会在较短的时间内升高并形成一定压力的饱和蒸汽,外接的热量通过内置换热器与热媒水蒸发形成的饱和蒸汽换热,将锅炉内的热量带走供外接使用,该换热方式可以让炉膛内热媒水温度在较短时间内上升至60℃以上,可以避免炉膛内部发生冷凝现象,有效解决了锅炉冷凝腐蚀问题。 The phase-change hot water boiler described in the utility model is processed by vacuumizing the boiler. When the flame burns in the furnace, the heat medium water inside the boiler absorbs the heat released by the flame combustion, and the temperature of the heat medium water will be shorter. Within a certain period of time, it rises and forms saturated steam with a certain pressure. The external heat exchanges heat with the saturated steam formed by the evaporation of heat medium water through the built-in heat exchanger, and takes away the heat in the boiler for external use. This heat exchange method can make The temperature of the heat medium water in the furnace rises to above 60°C in a short period of time, which can avoid condensation inside the furnace and effectively solve the problem of boiler condensation corrosion.

相变换热热水锅炉采用两回程+余热器的结构形式,舍去了传统室燃锅炉的第三回程烟管,用余热起来代替,简化了加工工艺,列管式余热器烟气横向冲刷换热管,提高能效的同时也节省了钢材耗量,在回水温度低于一定温度条件下能实现真正意义的冷凝;相变换热热水锅炉热媒水一直存在锅炉内部,不参与外接循环,解决了锅炉的氧腐蚀问题;相变换热热水锅炉利用饱和蒸汽的相变与外界水换热,大大提高了换热系数。 The phase-change hot water boiler adopts the structure of two returns + waste heat heater. The third return smoke pipe of the traditional chamber-fired boiler is discarded and replaced by waste heat, which simplifies the processing technology. The heat exchange tube improves energy efficiency and saves steel consumption, and can realize true condensation when the return water temperature is lower than a certain temperature; the heat medium water of the phase-change hot water boiler always exists inside the boiler and does not participate in external connection The cycle solves the oxygen corrosion problem of the boiler; the phase change hot water boiler uses the phase change of saturated steam to exchange heat with the external water, which greatly improves the heat transfer coefficient.

Claims (3)

1.一种相变换热热水机组,它包括一内设炉膛的锅炉体,所述锅炉体的炉门外配置有可向炉膛内喷射燃烧火焰的燃烧机,锅炉体内部还设置有充填热媒水的真空腔体,在所述真空腔体中串连有多根一端连通炉膛、另一端连通排放烟囱的烟气换热排管;所述锅炉体上部设置有与真空腔体内热媒水加热后形成饱和蒸汽进行热交换的内置换热器,该内置换热器的冷水换热流道,其中一端的热水出口连通于热水接出管,另一端冷水进口连通于冷水接入管。 1. A phase-change hot water unit, which includes a boiler body with a furnace inside, a burner that can spray combustion flames into the furnace is arranged outside the furnace door of the boiler body, and a filling device is also arranged inside the boiler body. The vacuum chamber of the heat medium water is connected in series with a plurality of flue gas heat exchange pipes with one end connected to the furnace and the other end connected to the chimney; the upper part of the boiler body is provided with a A built-in heat exchanger that forms saturated steam for heat exchange after the water is heated. The cold water heat exchange channel of the built-in heat exchanger has a hot water outlet at one end connected to the hot water outlet pipe, and a cold water inlet at the other end connected to the cold water inlet. Tube. 2.根据权利要求1所述的相变换热热水机组,其特征在于所述的内置换热器的冷水进口与冷水接入管之间还设置有一外接烟气换热器,从内置换热器接出的烟气换热排管连接于所述的外接烟气换热器,并从该烟气换气器接出烟气管后连接于外设的排放烟囱;所述的外接烟气换热器中设置有水流换热盘管,且水流换热盘管的出水管口通过冷水接入管连通于所述内置换热器的冷水进口,水流换热盘管的进水管口连通供水源。 2. The phase-change heating and hot water unit according to claim 1, characterized in that an external flue gas heat exchanger is arranged between the cold water inlet of the built-in heat exchanger and the cold water inlet pipe to replace it from the inside. The flue gas heat exchange exhaust pipe connected to the heater is connected to the external flue gas heat exchanger, and the flue gas pipe is connected to the external exhaust chimney after the flue gas exchanger is connected to the external flue gas heat exchanger; The air heat exchanger is provided with a water flow heat exchange coil, and the outlet pipe of the water flow heat exchange coil is connected to the cold water inlet of the built-in heat exchanger through the cold water inlet pipe, and the water inlet pipe of the water flow heat exchange coil is connected to water supply source. 3.根据权利要求1或2所述的相变换热热水机组,其特征在于所述的锅炉体内真空腔体内下部横向串连有多根烟气换热排管,且该烟气换热排管的进烟气端口位于炉膛内底部;所述的内置换热器横向布置在锅炉体上部的真空腔体内上部,在所述内置换热器的上部设置有连通真空腔体的真空泵、真空表以及安全阀。 3. The phase-change heating and water heating unit according to claim 1 or 2, characterized in that a plurality of flue gas heat exchange pipes are connected in series in the lower part of the vacuum chamber in the boiler body, and the flue gas heat exchange The flue gas inlet port of the row pipe is located at the inner bottom of the furnace; the built-in heat exchanger is arranged horizontally on the upper part of the vacuum chamber on the upper part of the boiler body, and a vacuum pump and a vacuum pump connected to the vacuum chamber are arranged on the upper part of the built-in heat exchanger. meter and safety valve.
CN201620095529.0U 2016-02-01 2016-02-01 Phase transition heat transfer hot water unit Expired - Lifetime CN205351773U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105571130A (en) * 2016-02-01 2016-05-11 力聚热力设备科技有限公司 Phase change heat exchange hot water machine set

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105571130A (en) * 2016-02-01 2016-05-11 力聚热力设备科技有限公司 Phase change heat exchange hot water machine set

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