CN205350459U - Ultrahigh pressure one -way valve - Google Patents

Ultrahigh pressure one -way valve Download PDF

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Publication number
CN205350459U
CN205350459U CN201521080407.6U CN201521080407U CN205350459U CN 205350459 U CN205350459 U CN 205350459U CN 201521080407 U CN201521080407 U CN 201521080407U CN 205350459 U CN205350459 U CN 205350459U
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seat
steel ball
conical
inlet
oil
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杨波
邓仁俊
张云
杨槐
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SICHUAN AVIATION INDUSTRY CHUANXI MACHINE Co Ltd
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SICHUAN AVIATION INDUSTRY CHUANXI MACHINE Co Ltd
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Abstract

本实用新型公开的一种超高压单向阀,旨在提供一种可靠性高,密封性能好,安全性高的单向阀件。本实用新型通过下述技术方案予以实现:制有端孔的钢球座(2)通过阀体流体通道相连的台阶孔螺纹连接锥形座(5),内置于钢球座内侧台阶孔中的导向座(3)将钢球(4)封装在导向座锥形面与锥形座(5)锥形面空间之间,钢球(4)通过导向座的锥形面贴合与锥形座的锥形面贴合,形成阻止油液倒流回进油口通道的线密封,进口接头(6)通过阀体(1)进口端面下方进口法兰(7)的下陷台阶孔,轴向伸出进口法兰下方端面。本实用新型解决了普通球阀式单向阀没有导向,可靠性、维修性、安全性、密封性、通流量差等问题。

The utility model discloses an ultra-high pressure one-way valve, which aims to provide a one-way valve part with high reliability, good sealing performance and high safety. The utility model is realized through the following technical scheme: the steel ball seat (2) with the end hole is threadedly connected to the tapered seat (5) through the stepped hole connected with the fluid channel of the valve body, and the inner stepped hole of the steel ball seat is built in The guide seat (3) encapsulates the steel ball (4) between the tapered surface of the guide seat and the space between the tapered surface of the tapered seat (5), and the steel ball (4) fits the tapered seat through the tapered surface of the guide seat The tapered surface of the valve body (1) is fitted with the tapered surface to form a line seal that prevents the oil from flowing back into the oil inlet channel. The inlet joint (6) passes through the sunken step hole of the inlet flange (7) below the inlet end face of the valve body (1) and protrudes axially. The end face below the inlet flange. The utility model solves the problems that the ordinary ball valve type one-way valve has no guide, reliability, maintainability, safety, sealing performance, poor flow rate and the like.

Description

超高压单向阀Ultra High Pressure Check Valve

技术领域technical field

本实用新型涉及一种工作压力可达2MPa~200MPa的超高压油水单向阀。The utility model relates to an ultra-high pressure oil-water one-way valve whose working pressure can reach 2MPa-200MPa.

背景技术Background technique

现有技术在超高压单向阀上大部分采用弹簧、钢球或者锥体组成防止介质反向流动的结构。超高压单向阀又称超高压止回阀,是采用不锈钢材料制成高硬度的球形阀芯,配合较高硬度的不锈钢阀座,采用线接触密封。超高压止回阀正常处于关闭状态,由于管线中进口端介质的压力作用,而克服弹簧阻力使阀门开启。当进口端介质压力低于出口端时,弹簧将阀芯推向阀芯而使阀门关闭,阻止介质逆流,起止回作用。这种采用弹簧、钢球或者锥体组成一体结构的超高压单向阀体不足之处在于:加工困难,制造成本高,维修困难,压力介质从进口进入,需要克服弹簧的阻力,使进出口相通,因此有压力损失;在使用过程中,弹簧失效或者损坏将产生系统故障。部分需通流量大的单向阀结构也采用无弹簧式的结构,但缺少导向座,且缺少锥形座与钢球座连接。In the prior art, most of the ultra-high pressure check valves use springs, steel balls or cones to form a structure to prevent the reverse flow of the medium. The ultra-high pressure check valve, also known as the ultra-high pressure check valve, is a high-hardness spherical valve core made of stainless steel, matched with a high-hardness stainless steel valve seat, and adopts line contact sealing. The ultra-high pressure check valve is normally closed. Due to the pressure of the medium at the inlet end of the pipeline, the valve is opened by overcoming the resistance of the spring. When the medium pressure at the inlet end is lower than that at the outlet end, the spring pushes the spool to the spool to close the valve, preventing the medium from flowing backward and acting as a check. The shortcomings of this ultra-high pressure one-way valve body with an integrated structure composed of springs, steel balls or cones are: difficult processing, high manufacturing costs, difficult maintenance, and pressure medium entering from the inlet, it is necessary to overcome the resistance of the spring to make the inlet and outlet In the process of use, the failure or damage of the spring will cause system failure. Some non-return valve structures that require a large flow rate also adopt a springless structure, but lack a guide seat, and lack a conical seat to connect with a steel ball seat.

发明内容Contents of the invention

本发明的目的是针对现有技术存在的不足之处,提供一种装配关系简单,可靠性高,密封性能好,安全性高,可实现超高压油液单向流通的超高压单向阀件。The purpose of the present invention is to provide an ultra-high pressure one-way valve element with simple assembly relationship, high reliability, good sealing performance and high safety, which can realize one-way flow of ultra-high pressure oil and liquid in view of the shortcomings of the existing technology .

本发明解决其技术问题所采用的技术方案是:一种超高压单向阀,包括设置在阀体孔流体通道中与锥形座相连的钢球和钢球座,其特征在于:制有端孔的钢球座2通过阀体流体通道相连的台阶孔螺纹连接锥形座5,内置于钢球座2内侧台阶孔中的导向座3将钢球4封装在导向座3锥形面与锥形座5锥形面空间之间,钢球4通过导向座3的锥形面贴合与锥形座5的锥形面贴合,形成阻止油液倒流回进油口通道的线密封,进口接头6通过阀体1进口端面下方进口法兰7的下陷台阶孔,轴向伸出进口法兰7下方端面。The technical solution adopted by the present invention to solve the technical problem is: an ultra-high pressure check valve, which includes a steel ball and a steel ball seat connected to a conical seat arranged in the fluid passage of the valve body hole, and is characterized in that: The steel ball seat 2 of the hole is threaded to the tapered seat 5 through the stepped hole connected to the fluid channel of the valve body, and the guide seat 3 built in the stepped hole inside the steel ball seat 2 encapsulates the steel ball 4 on the tapered surface of the guide seat 3 and the cone Between the conical surface space of the shaped seat 5, the steel ball 4 fits with the conical surface of the conical seat 5 through the conical surface of the guide seat 3 to form a line seal that prevents the oil from flowing back into the oil inlet channel. The joint 6 passes through the sunken stepped hole of the inlet flange 7 below the inlet end surface of the valve body 1, and axially protrudes from the lower end surface of the inlet flange 7.

本实用新型相比于现有技术具有如下有益效果。Compared with the prior art, the utility model has the following beneficial effects.

独立结构,不需高精密加工,易于安装,使用安全可靠。本实用新型采用进出口法兰与阀体通过螺钉连接,将进口接头卡在进口法兰的台阶孔上,独立设计单向阀体,阀体可直接与超高压增压器连接,拆卸安装方便,解决了现有技术一体结构阀体加工困难,制造成本高,维修困难的问题。使用维护简单,不影响整体系统使用情况。Independent structure, no high-precision machining, easy to install, safe and reliable to use. The utility model adopts the connection between the inlet and outlet flange and the valve body through screws, the inlet joint is clamped on the step hole of the inlet flange, and the one-way valve body is independently designed. The valve body can be directly connected with the ultra-high pressure supercharger, which is convenient for disassembly and installation. , which solves the problems of difficult processing, high manufacturing cost and difficult maintenance of the integrated structure valve body in the prior art. It is easy to use and maintain, and does not affect the overall system usage.

装配关系简单,可靠性高,密封性能好,安全性高。本实用新型内置于钢球座2内侧台阶孔中的导向座3将钢球4封装在导向座3锥形面与锥形座5锥形面空间之间,钢球4通过导向座3的锥形面贴合与锥形座5的锥形面贴合,形成阻止油液倒流回进油口通道的线密封,具有可靠性高,密封性能好,维修方便,安全性高,独立使用的特点。The assembly relationship is simple, the reliability is high, the sealing performance is good, and the safety is high. The guide seat 3 built in the step hole inside the steel ball seat 2 of the utility model encapsulates the steel ball 4 between the tapered surface of the guide seat 3 and the space of the tapered surface of the tapered seat 5, and the steel ball 4 passes through the cone of the guide seat 3. The shape surface fits with the tapered surface of the tapered seat 5 to form a line seal that prevents the oil from flowing back into the oil inlet channel. It has the characteristics of high reliability, good sealing performance, convenient maintenance, high safety, and independent use .

本发明采用钢球压住锥形座锥形面上以达到单向密封效果。此单向阀安装于超高压增压器的进出口阀体上,解决了普通球阀式单向阀没有导向,可靠性、维修性、安全性、密封性、通流量差等问题。The present invention uses steel balls to press against the conical surface of the conical seat to achieve a one-way sealing effect. This one-way valve is installed on the inlet and outlet valve body of the ultra-high pressure supercharger, which solves the problems of ordinary ball valve-type one-way valve without guidance, reliability, maintainability, safety, sealing, and poor flow rate.

本实用新型采用钢球与导向座一同置于锥形座与钢球座的内部空间中,锥形座与钢球座螺纹连接,钢球与锥形座的锥形面贴合,并且也与导向座的锥形面贴合的单向阀装配关系简单,拆卸方便,维修性好。The utility model adopts the steel ball and the guide seat to be placed in the inner space of the conical seat and the steel ball seat together. The one-way valve fitted with the tapered surface of the guide seat is simple in assembly, convenient in disassembly and good in maintainability.

本实用新型采用导向座压在钢球上,钢球压在锥形座上,使其具有导向功能。The utility model adopts the guide seat to press on the steel ball, and the steel ball is pressed on the conical seat to make it have a guiding function.

附图说明Description of drawings

图1是本发明超高压单向阀的全剖视结构示意图。Fig. 1 is a schematic diagram of a full sectional structure of an ultra-high pressure check valve of the present invention.

图中:1阀体,2钢球座,3导向座,4钢球,5锥形座,6进口接头,7进口法兰,8组合密封垫。In the figure: 1 valve body, 2 steel ball seat, 3 guide seat, 4 steel ball, 5 tapered seat, 6 inlet joint, 7 inlet flange, 8 combination gasket.

具体实施方式detailed description

在图1所示的超高压单向阀实施例中,超高压单向阀包括设置在阀体孔流体通道中与锥形座相连的钢球和钢球座,锥形座5与钢球座2螺纹连接,一端卡在阀体1流体通道的台阶孔上,一端卡在进口接头6的端面上,进口法兰7与阀体1通过螺钉连接,将进口接头6卡在进口法兰7的台阶孔上。锥形座5与钢球座2通过内外螺纹连接,进口法兰7与阀体1通过螺钉连接,将进口接头6和锥形座、钢球座卡在进口法兰7台阶孔和阀体1流体通道台阶孔上。钢球4与导向座3一同置于锥形座5与钢球座2的内部空间中,钢球4与锥形座5的锥形面贴合形成线密封,同时也与导向座3的锥形面贴合。锥形座5的锥形面为线性密封,钢球4与锥形座5锥形面线密封阻止油液体倒流回进油口通道。In the embodiment of the ultra-high pressure check valve shown in Figure 1, the ultra-high pressure check valve includes a steel ball and a steel ball seat that are arranged in the fluid passage of the valve body hole and are connected with the conical seat, and the conical seat 5 and the steel ball seat 2 thread connection, one end is stuck on the step hole of the fluid channel of the valve body 1, and the other end is stuck on the end face of the inlet joint 6, the inlet flange 7 is connected with the valve body 1 by screws, and the inlet joint 6 is stuck on the inlet flange 7 on the step hole. The conical seat 5 and the steel ball seat 2 are connected by internal and external threads, the inlet flange 7 is connected with the valve body 1 by screws, and the inlet joint 6, the conical seat and the steel ball seat are stuck in the step hole of the inlet flange 7 and the valve body 1 On the stepped hole of the fluid channel. The steel ball 4 and the guide seat 3 are placed together in the inner space of the conical seat 5 and the steel ball seat 2. Shape fit. The conical surface of the conical seat 5 is a linear seal, and the steel ball 4 and the conical surface of the conical seat 5 are sealed to prevent the oil liquid from flowing back into the oil inlet channel.

组合密封垫8卡在锥形座5与阀体1之间,用以密封阀体内高压液体。当油液通过进油口A进入通道后,油液压力顶开钢球4和导向座3导通,高压液体通过钢球座2周向环流通道,从出油口B流出。The combined gasket 8 is stuck between the conical seat 5 and the valve body 1 to seal the high-pressure liquid in the valve body. When the oil enters the channel through the oil inlet A, the pressure of the oil pushes away the steel ball 4 and the guide seat 3 to conduct, and the high-pressure liquid flows out from the oil outlet B through the circumferential circulation channel of the steel ball seat 2.

当进油口无油液进入时,在油液压力推力小于单向阀钢球4与导向座3的总重力时,导向座3对钢球4施加的重力压力加上钢球4本身的重力,将钢球4压在锥形座5的锥形面上,钢球4与锥形座5的锥形面成线密封,将阀关闭阻止介质逆流,阻止油液倒流回进油口通道。When no oil enters the oil inlet, when the oil pressure thrust is less than the total gravity of the check valve steel ball 4 and the guide seat 3, the gravity pressure exerted by the guide seat 3 on the steel ball 4 plus the force of the steel ball 4 itself Gravity, press the steel ball 4 on the conical surface of the conical seat 5, the steel ball 4 and the conical surface of the conical seat 5 form a line seal, close the valve to prevent the medium from flowing backward, and prevent the oil from flowing back into the oil inlet channel .

Claims (8)

1.一种超高压单向阀,包括设置在阀体孔流体通道中与锥形座相连的钢球和钢球座,其特征在于:制有端孔的钢球座(2)通过阀体流体通道相连的台阶孔螺纹连接锥形座(5),内置于钢球座(2)内侧台阶孔中的导向座(3)将钢球(4)封装在导向座(3)锥形面与锥形座(5)锥形面空间之间,钢球(4)通过导向座(3)的锥形面贴合与锥形座(5)的锥形面贴合,形成阻止油液倒流回进油口通道的线密封,进口接头(6)通过阀体(1)进口端面下方进口法兰(7)的下陷台阶孔,轴向伸出进口法兰(7)下方端面。1. An ultra-high pressure one-way valve, including a steel ball and a steel ball seat connected to a conical seat arranged in the fluid channel of the valve body hole, characterized in that: the steel ball seat (2) with an end hole passes through the valve body The stepped hole connected to the fluid channel is threadedly connected to the tapered seat (5), and the guide seat (3) built in the inner stepped hole of the steel ball seat (2) encapsulates the steel ball (4) on the tapered surface of the guide seat (3) and Between the tapered surface space of the tapered seat (5), the steel ball (4) fits with the tapered surface of the tapered seat (5) through the tapered surface of the guide seat (3), forming a block to prevent the oil from flowing back. For the line seal of the oil inlet channel, the inlet joint (6) passes through the sunken step hole of the inlet flange (7) below the inlet end surface of the valve body (1), and axially protrudes from the lower end surface of the inlet flange (7). 2.根据权利要求1所述的超高压单向阀,其特征在于,锥形座(5)与钢球座(2)螺纹连接,一端卡在阀体(1)流体通道的台阶孔上,一端卡在进口接头(6)的端面上。2. The ultra-high pressure check valve according to claim 1, characterized in that the conical seat (5) is threadedly connected to the steel ball seat (2), and one end is stuck on the stepped hole of the fluid channel of the valve body (1), One end is stuck on the end face of the inlet joint (6). 3.根据权利要求1所述的超高压单向阀,其特征在于,进口法兰(7)与阀体(1)通过螺钉连接,进口接头(6)卡在进口法兰(7)的台阶孔上,钢球(4)与导向座(3)一同置于锥形座(5)与钢球座(2)的内部空间中,钢球(4)与锥形座(5)的锥形面贴合形成线密封,并且也与导向座(3)的锥形面贴合。3. The ultra-high pressure check valve according to claim 1, characterized in that the inlet flange (7) is connected to the valve body (1) by screws, and the inlet joint (6) is stuck on the step of the inlet flange (7) On the hole, the steel ball (4) and the guide seat (3) are placed in the inner space of the conical seat (5) and the steel ball seat (2), and the conical shape of the steel ball (4) and the conical seat (5) The surface fit forms a line seal and also fits the tapered surface of the guide seat (3). 4.根据权利要求1所述的超高压单向阀,其特征在于,锥形座(5)通过组合密封垫(8)一端卡在进口接头(6)的端面上。4. The ultra-high pressure check valve according to claim 1, characterized in that the conical seat (5) is stuck on the end surface of the inlet joint (6) through one end of the combined gasket (8). 5.根据权利要求4所述的超高压单向阀,其特征在于,组合密封垫(8)卡在锥形座(5)与阀体(1)之间,用以密封阀体内高压液体。5. The ultra-high pressure check valve according to claim 4, characterized in that the combined gasket (8) is stuck between the conical seat (5) and the valve body (1) to seal the high-pressure liquid in the valve body. 6.根据权利要求1所述的超高压单向阀,其特征在于,锥形座(5)的锥形面为线密封锥面,钢球(4)与锥形座(5)的锥形面线密封,阻止油液倒流回进油口通道。6. The ultra-high pressure check valve according to claim 1, characterized in that the conical surface of the conical seat (5) is a line-sealed conical surface, and the conical surface of the steel ball (4) and the conical seat (5) The upper thread seal prevents oil from flowing back into the inlet port passage. 7.根据权利要求1所述的超高压单向阀,其特征在于,当油液通过进油口A进入通道后,油液压力顶开钢球(4)和导向座(3)导通,高压液体通过钢球座(2)周向环流通道,从出油口B流出。7. The ultra-high pressure check valve according to claim 1, characterized in that, when the oil enters the passage through the oil inlet A, the pressure of the oil pushes the steel ball (4) and the guide seat (3) into conduction, The high-pressure liquid flows out from the oil outlet B through the circumferential circulation channel of the steel ball seat (2). 8.根据权利要求1所述的超高压单向阀,其特征在于,当进油口无油液进入时,在油液压力推力小于单向阀钢球(4)与导向座(3)的总重力时,导向座(3)对钢球(4)施加的重力压力加上钢球(4)本身的重力,将钢球(4)压在锥形座(5)的锥形面上,钢球(4)与锥形座(5)的锥形面成线密封,将阀关闭阻止介质逆流,阻止油液倒流回进油口通道。8. The ultra-high pressure check valve according to claim 1, characterized in that, when no oil enters the oil inlet, the thrust force of the oil pressure is less than that of the check valve steel ball (4) and the guide seat (3) When the total gravity of the steel ball (4) is added to the gravity pressure exerted by the guide seat (3) on the steel ball (4) itself, the steel ball (4) is pressed on the conical surface of the conical seat (5) , the steel ball (4) forms a line seal with the conical surface of the conical seat (5), closes the valve to prevent the reverse flow of the medium, and prevents the oil from flowing back into the oil inlet channel.
CN201521080407.6U 2015-12-22 2015-12-22 Ultrahigh pressure one -way valve Expired - Lifetime CN205350459U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106089684A (en) * 2016-08-23 2016-11-09 枣庄矿业(集团)有限责任公司田陈煤矿 A kind of emulsion pump liquid sucting valve
CN108036084A (en) * 2017-11-08 2018-05-15 中国航空工业集团公司金城南京机电液压工程研究中心 A kind of split type ball check valve
CN112747150A (en) * 2021-02-28 2021-05-04 江苏神通阀门股份有限公司 Low-pressure air-tight sealing spherical valve clack lifting check valve with guide cage

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106089684A (en) * 2016-08-23 2016-11-09 枣庄矿业(集团)有限责任公司田陈煤矿 A kind of emulsion pump liquid sucting valve
CN108036084A (en) * 2017-11-08 2018-05-15 中国航空工业集团公司金城南京机电液压工程研究中心 A kind of split type ball check valve
CN112747150A (en) * 2021-02-28 2021-05-04 江苏神通阀门股份有限公司 Low-pressure air-tight sealing spherical valve clack lifting check valve with guide cage

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