CN205342424U - Automatic kludge of antenna element - Google Patents

Abstract

The utility model discloses an automatic assembly machine for an antenna vibrator, which is characterized in that it comprises a feeding sheet assembly unit for pressing the feeding sheet into a coupling bracket; a medium assembly unit connected to the feeding sheet assembly The rear end of the unit is used to press the medium into the feed sheet; a 3G vibrator assembly unit is connected to the rear end of the medium assembly unit and is used to press the 3G vibrator into the coupling bracket of the assembled medium and place the vibrator The cover piece is placed on the upper end of the vibrator; the feeder piece assembly unit, the medium assembly unit and the 3G vibrator assembly unit are set up with a carrier circulation conveying mechanism to carry out circulation operations. The utility model can complete the complete automatic processing of the entire antenna vibrator unit, and can realize a high output rate per unit time; the consistency and pass rate of the assembled finished product can basically achieve 100% pass; at the same time, the introduction of automation can be The company saves a lot of labor cost input.

Description

An automatic assembly machine for an antenna vibrator

technical field

The utility model belongs to the technical field of communication antenna production equipment, in particular to an automatic assembly machine for antenna vibrators.

Background technique

At present, in the entire antenna manufacturing industry, the assembly of antennas is still mainly manual assembly, and each antenna requires a lot of manpower due to the requirements of the assembly process. With the continuous increase of the labor cost of enterprises, labor cost has become the biggest burden of enterprises, which makes the introduction and application of automation in antenna manufacturing imminent. The current development and popularization of automation technology also provides the possibility of realizing these ideas. We take the automatic assembly and introduction of the vibrator unit in the antenna as an entry point for the use of automation equipment in antenna manufacturing. The fully automatic vibrator unit automatic installation equipment has been developed to replace the original manual operation mode, improve the efficiency and quality of manufacturing, and save considerable labor costs. The utility model comes from this.

Utility model content

The purpose of the utility model is to provide an antenna vibrator automatic assembly machine capable of full automatic production and high pass rate.

In order to achieve the above object, the utility model adopts the following technical solutions:

An antenna vibrator automatic assembly machine, the components of the antenna vibrator include two feeders, a coupling bracket, two media, a 3G vibrator and a vibrator cover, characterized in that it includes

A feeding sheet assembly unit, used for pressing the feeding sheet into the coupling bracket;

A medium assembly unit, connected to the rear end of the feed sheet assembly unit, for pressing the medium into the feed sheet;

A 3G vibrator assembly unit, connected to the rear end of the medium assembly unit, used to press the 3G vibrator into the coupling bracket of the assembled medium and place the vibrator cover on the upper end of the vibrator;

The feed sheet assembly unit, the medium assembly unit and the 3G vibrator assembly unit are connected by a carrier transmission mechanism to perform cyclic operation.

Further, the feed sheet assembly unit includes:

The carrier transmission mechanism is used to complete the transmission of the coupling bracket;

A coupling bracket vibration plate and a coupling bracket transport mechanism are provided at the front end of the carrier transmission mechanism, and the coupling bracket transport mechanism clamps the coupling bracket from the coupling bracket vibration plate and transports the coupling bracket to the carrier transmission mechanism ;

A feeder vibrating plate and a feeder conveying mechanism are also provided on one side of the carrier conveying mechanism, and the feeder conveying mechanism clamps the feeder from the feeder vibrating plate and transports the feeder to the coupling bracket on the carrier transport mechanism;

The feeding sheet pressing mechanism is used to press the placed feeding sheet into the coupling bracket to form the first semi-product;

The feeder detection mechanism is used to detect whether the feeder is fully pressed into the coupling bracket;

The first semi-finished product unloading rotary mechanism is used to complete the unloading, conveyance and rotation of the first semi-finished product.

Further, the medium assembly unit includes:

The carrier transmission mechanism is used to complete the transmission of the coupling bracket;

A medium vibrating plate and a medium conveying mechanism are arranged on both sides of the carrier conveying mechanism, and the medium conveying mechanism clamps the medium from the medium vibrating plate and installs the medium on the feed sheet to form a second semi-finished product;

The medium rotation mechanism is used to rotate the medium by 90 degrees;

The medium detection mechanism is used to detect whether the installation position of the medium is correct and whether there is more or less installation;

The second semi-finished product unloading rotary mechanism is used to complete the unloading and handling of the second semi-finished product.

Further, the 3G vibrator assembly unit includes:

The carrier transmission mechanism is used to complete the transmission of the coupling bracket;

A 3G vibrator Tray plate and a 3G vibrator transport mechanism are provided at the front end of the carrier transmission mechanism, and the 3G vibrator transport mechanism picks up the 3G vibrator from the 3G vibrator Tray plate and installs the 3G vibrator on the carrier transport mechanism in the coupling bracket;

The 3G vibrator detection mechanism is used to detect whether the installation position of the 3G vibrator is correct;

A vibrator cover vibrating plate and a vibrator cover transport mechanism are also provided on the side of the carrier transmission mechanism, and the vibrator cover transport mechanism clamps the vibrator cover from the vibrator cover vibrating disc and installs the vibrator cover To form the finished vibrator on the installed 3G vibrator;

The vibrator cover detection mechanism is used to detect whether the installation position of the vibrator cover is correct;

The finished vibrator storage tray and the finished vibrator conveying mechanism are also provided at the rear end of the carrier conveying mechanism. The finished vibrator conveying mechanism picks up the finished vibrator from the carrier conveying mechanism and places the finished vibrator on the finished vibrator. Store in the tray.

Further, the detection mechanism of the feed sheet or the medium or the detection mechanism of the 3G vibrator or the detection mechanism of the vibrator cover is a photoelectric sensor.

Further, the carrier transmission mechanism is a belt transmission mechanism driven by a servo motor.

Further, the feeding sheet conveying mechanism or the medium conveying mechanism or the 3G vibrator conveying mechanism or the vibrator cover conveying mechanism is a manipulator.

Further, the carrier transmission mechanism includes a carrier, a carrier conveying line, a carrier return line, and a carrier dislocation mechanism.

Utility model advantages:

The antenna vibrator automatic assembly machine described in the utility model has the following advantages:

1. Utilize the reasonable structure of the mechanical mechanism and the deployment of the program to complete the realization of the complete automatic processing of the entire antenna oscillator unit;

2. Automated assembly can achieve high output rate per unit time;

3. The consistency and pass rate of the assembled finished products can basically achieve 100% pass;

4. The introduction of automation can save the company a lot of labor costs;

5. Point out a new direction for the development of the antenna manufacturing and processing industry.

Description of drawings

Fig. 1 is a schematic structural view of the feed sheet assembly unit described in the present invention;

Fig. 2 is a schematic structural view of the medium assembly unit described in the utility model;

Fig. 3 is a schematic structural diagram of the 3G vibrator assembly unit described in the present invention;

Among them, 1. Feed sheet assembly unit, 2. Dielectric assembly unit, 3. 3G vibrator assembly unit, 4. Carrier transmission mechanism;

11. Coupling bracket vibration plate, 12. Coupling bracket transport mechanism, 13. Feed plate vibration plate, 14. Feed plate transport mechanism, 15. Feed plate pressing mechanism, 16. Feed plate detection mechanism, 17. The first Rotary mechanism for unloading semi-finished products;

21. Medium vibrating plate, 22. Medium conveying mechanism, 23. Medium rotating mechanism, 24. Medium detecting mechanism, 25. Second semi-finished material unloading rotating mechanism;

31. 3G vibrator tray, 32. 3G vibrator transport mechanism, 33. 3G vibrator detection mechanism, 34. Vibrator cover vibrating plate, 35. Vibrator cover transport mechanism, 36. Vibrator cover detection mechanism, 37. Vibrator finished product storage Tray plate, 38, vibrator finished product handling mechanism.

detailed description

The following examples further illustrate the technical solutions of the utility model.

Example 1:

As shown in Figures 1 to 3: the antenna vibrator automatic assembly machine described in a preferred embodiment of the present invention includes:

An antenna vibrator automatic assembly machine, the components of the antenna vibrator include two feeders, a coupling bracket, two media, a 3G vibrator and a vibrator cover, characterized in that it includes

A feeding piece assembly unit 1, used to press the feeding piece into the coupling bracket;

A medium assembly unit 2, connected to the rear end of the feed sheet assembly unit 1, for pressing the medium into the feed sheet;

A 3G vibrator assembly unit 3, connected to the rear end of the medium assembly unit 2, for pressing the 3G vibrator into the coupling bracket of the assembled medium and placing the vibrator cover on the upper end of the vibrator;

The feed sheet assembly unit 1 , the medium assembly unit 2 and the 3G vibrator assembly unit 3 are connected by a carrier transmission mechanism 4 for cyclic operation.

Further, the feed sheet assembly unit 1 includes:

The carrier transmission mechanism 4 is used to complete the transmission of the coupling bracket;

A coupling bracket vibration plate 11 and a coupling bracket transport mechanism 12 are provided at the front end of the carrier transfer mechanism 4, and the coupling bracket transport mechanism 12 clamps the coupling bracket from the coupling bracket vibration plate 11 and transports the coupling bracket to the coupling bracket. On the carrier transmission mechanism 4;

On one side of the carrier conveying mechanism 4, a feed sheet vibrating plate 13 and a feed sheet conveying mechanism 14 are also provided, and the feed sheet conveying mechanism 14 clamps the feed sheet from the feed sheet vibrating plate 13 and Transporting the feed sheet to the coupling bracket on the carrier transport mechanism 4;

The feeding sheet pressing mechanism 15 is used to press the placed feeding sheet into the coupling bracket to form the first semi-product;

The feed sheet detection mechanism 16 is used to detect whether the feed sheet is fully pressed into the coupling bracket;

The first semi-finished product unloading rotation mechanism 17 is used to complete the unloading, conveying and rotation of the first semi-finished product.

Further, the medium assembly unit 2 includes:

The carrier transmission mechanism 4 is used to complete the transmission of the coupling bracket;

A medium vibrating plate 21 and a medium conveying mechanism 22 are provided on both sides of the carrier conveying mechanism 4, and the medium conveying mechanism 22 clamps the medium from the medium vibrating plate 21 and installs the medium on the feed sheet to form a second semi-finished product;

The medium rotation mechanism 23 is used to rotate the medium by 90 degrees;

The medium detection mechanism 24 is used to detect whether the installation position of the medium is correct and whether there is more or less installation;

The second semi-finished product unloading rotary mechanism 25 is used to complete the unloading and conveying of the second semi-finished product.

Further, the 3G vibrator assembly unit 3 includes:

The carrier transmission mechanism 4 is used to complete the transmission of the coupling bracket;

A 3G vibrator Tray plate 31 and a 3G vibrator transport mechanism 32 are provided at the front end of the carrier transport mechanism 4, and the 3G vibrator transport mechanism 32 clamps the 3G vibrator from the 3G vibrator Tray plate 31 and installs the 3G vibrator on the In the coupling bracket on the carrier transmission mechanism 4;

The 3G vibrator detection mechanism 33 is used to detect whether the installation position of the 3G vibrator is correct;

A vibrator cover vibrating plate 35 and a vibrator cover transport mechanism 36 are also provided on the side of the carrier transmission mechanism 4, and the vibrator cover transport mechanism 36 clamps the vibrator cover from the vibrator cover vibrating plate 35 and Install the vibrator cover on the installed 3G vibrator to form a finished vibrator;

Vibrator cover detection mechanism 36, used to detect whether the installation position of the vibrator cover is correct;

A vibrator product storage tray 37 and a vibrator finished product conveying mechanism 38 are also provided at the rear end of the carrier conveying mechanism 4. The vibrator finished conveying mechanism 38 clamps the vibrator finished product from the carrier conveying mechanism 4 and places the vibrator finished product The vibrator finished product is stored in the tray 37.

Further, the feed sheet detection mechanism 16 or the medium detection mechanism 24 or the 3G vibrator detection mechanism 33 or the vibrator cover detection mechanism 36 is a photoelectric sensor.

Further, the carrier transmission mechanism 4 is a belt transmission mechanism driven by a servo motor.

Further, the feed sheet conveying mechanism 14 or the medium conveying mechanism 22 or the 3G vibrator conveying mechanism 32 or the vibrator cover conveying mechanism 35 is a manipulator.

Further, the carrier transmission mechanism 4 includes a carrier, a carrier conveying line, a carrier return line, and a carrier dislocation mechanism.

The working principle and process of the above-mentioned antenna vibrator automatic assembly machine:

Feed sheet installation: the coupling bracket is automatically fed to the feeding place of the coupling bracket through the coupling bracket vibration plate 11--the robot grabs the coupling bracket and puts it into the vibrator group carrier--the carrier flows to the first feeder through the belt line Sheet installation place --- the first feed sheet is sent to the feeding place of the first feed sheet through the feed sheet vibrating plate 13 and the flow channel --- the manipulator moves the first feed sheet from the first feed sheet The material place is grabbed and installed in the coupling bracket --- the vibrator carrier flows to the second feed piece installation through the belt line --- the second feed piece is sent to the second feed piece through the feed piece vibrating plate and the flow channel The feeding place of the first feeding piece --- the manipulator grabs the second feeding piece from the feeding place of the second feeding piece and installs it in the coupling bracket --- the vibrator carrier flows to the pressing place of the feeding piece through the belt line --- Press the first feed sheet and the second feed sheet into the coupling bracket according to the specified pressure through the feed sheet pressing device 15 --- The vibrator carrier flows to the feed sheet detection mechanism 16 through the belt line ---Use the height detection device to detect whether the first feed piece and the second feed piece are fully pressed into the coupling bracket;

Media installation: the vibrator carrier flows to the overturning mechanism through the belt line --- the coupling bracket is grabbed by the manipulator and turned over at the same time, and then put into the vibrator carrier --- the vibrator carrier flows to the first medium installation place through the belt line ---The first medium is sent to the first medium feeding place through the medium vibrating plate 21 and the flow channel ---The first medium is installed on the first feed piece by the manipulator ---The vibrator carrier passes through the belt The line flows to the first medium turning place --- the first medium is rotated 90 degrees by the manipulator --- the vibrator carrier flows to the second medium installation place through the belt line --- the second medium passes through the medium The vibrating plate and flow channel are sent to the second medium feeding place - the second medium is installed on the second feed piece by the manipulator - the vibrator carrier flows to the second medium turning place through the belt line ---Rotate the second medium by 90 degrees through the manipulator ---The vibrator carrier flows to the medium detection mechanism 24 through the belt ---Detect the installation position and presence of the first medium and the second medium through the laser detection mechanism No more stuff, less stuff;

3G vibrator installation and vibrator cover installation: the vibrator carrier flows to the 3G vibrator installation place through the belt line --- the 3G vibrator is supplied through the Tray plate 31, and the 3G vibrator is pressed into the coupling bracket by the robot --- the vibrator carrier passes through the belt Flow to the installation and detection place of the vibrator --- use the laser detection mechanism to detect whether the 3G vibrator and the coupling bracket are installed correctly --- the vibrator carrier flows to the installation place of the vibrator cover through the belt line --- the vibrator cover passes through the vibrating plate 34 and the flow Send it to the vibrator cover feeding place----install the vibrator cover on the vibrator through the robot---the vibrator carrier flows to the vibrator cover detection place through the belt line---use the laser detection device to detect whether the vibrator cover is Installed in place---the vibrator carrier flows to the retrieving place of the vibrator assembly through the belt line---the manipulator grabs the finished vibrator assembly that has been installed and puts it into the finished vibrator storage tray 37---takes out the tray.

It should be pointed out that the above descriptions are only used to explain the preferred embodiments of the utility model, and are not intended to limit the utility model in any form. Any modifications or changes related to the utility model should still be included in the intended protection scope of the utility model.

Claims (8)

1. an antenna oscillator automatic assembling, the composition original paper of described antenna oscillator includes two feed tab, a coupling support, two media, a 3G oscillator and an oscillator cover plate, it is characterised in that include

One feed tab module units, for by feed tab press-in coupling support；

One medium module units, is connected to the rear end of described feed tab module units, for being pressed in feed tab by medium；

One 3G oscillator module units, is connected to the rear end of described medium module units, for being pressed into by 3G oscillator in the coupling support assembling medium and oscillator cover plate being positioned over oscillator upper end；

Passing through between described feed tab module units, medium module units and 3G oscillator module units, the connection of carrier connecting gear is set and is circulated operation.

2. antenna oscillator automatic assembling according to claim 1, it is characterised in that described feed tab module units includes:

Carrier connecting gear, in order to complete the transmission of coupling support；

Be provided with coupling mount vibration dish and coupling support carrying mechanism in described carrier connecting gear front end, described coupling support carrying mechanism is from described coupling mount vibration dish gripping coupling support and is carried to described carrier connecting gear by coupling support；

Being additionally provided with feed tab vibrating disk and feed tab carrying mechanism in described carrier connecting gear side, described feed tab carrying mechanism grips feed tab from described feed tab vibrating disk and feed tab is carried on the coupling support described carrier connecting gear；

Feed tab pressing mechanism, forms the first half products in the feed tab press-in coupling support that will place；

Feed tab testing agency, is used for detecting whether feed tab has and be completely forced in coupling support；

First semi-finished product blanking rotating mechanism, has been used for described first half-finished blanking carrying and has rotated.

3. antenna oscillator automatic assembling according to claim 1, it is characterised in that described medium module units includes:

Carrier connecting gear, has been used for the transmission of coupling support；

Being respectively provided with a vibration of media dish and medium carrying mechanism in described carrier connecting gear both sides, described medium carrying mechanism grips medium from described vibration of media dish and is installed in feed tab by medium and forms the second semi-finished product；

Medium rotating mechanism, for by medium 90-degree rotation；

Medium testing agency, whether the installation site for detecting medium is correct and fills few dress with or without more；

Second semi-finished product blanking rotating mechanism, has been used for described second half-finished blanking carrying.

4. antenna oscillator automatic assembling according to claim 1, it is characterised in that described 3G oscillator module units includes:

Carrier connecting gear, has been used for the transmission of coupling support；

Be provided with 3G oscillator Tray dish and 3G oscillator carrying mechanism in described carrier connecting gear front end, described 3G oscillator carrying mechanism grips 3G oscillator from described 3G oscillator Tray dish and is mounted to by 3G oscillator in the coupling support described carrier connecting gear；

3G oscillator testing agency, whether the installation site for detecting 3G oscillator is correct；

Be additionally provided with oscillator cover plate vibrating disk and oscillator cover plate carrying mechanism in described carrier connecting gear side, described oscillator cover plate carrying mechanism grips from described oscillator cover plate vibrating disk oscillator cover plate mounted 3G oscillator described in being mounted to by oscillator cover plate and forms oscillator finished product；

Oscillator cover plate testing agency, whether the installation site for detecting oscillator cover plate is correct；

Be additionally provided with oscillator products storage tray dish and oscillator finished product carrying mechanism in described carrier connecting gear rear end, described oscillator finished product carrying mechanism grips oscillator finished product from described carrier connecting gear and is positioned over by oscillator finished product described oscillator products storage tray dish.

5. the antenna oscillator automatic assembling according to Claims 2 or 3 or 4 any one, it is characterised in that described feed tab testing agency or medium testing agency or 3G oscillator testing agency or oscillator cover plate testing agency are photoelectric sensor.

6. the antenna oscillator automatic assembling according to Claims 2 or 3 or 4 any one, it is characterised in that described carrier connecting gear is belt transmission agency, passes through driven by servomotor.

7. the antenna oscillator automatic assembling according to Claims 2 or 3 or 4 any one, it is characterised in that described feed tab carrying mechanism or medium carrying mechanism or 3G oscillator carrying mechanism or oscillator cover plate carrying mechanism are mechanical hand.

8. antenna oscillator automatic assembling according to claim 1, it is characterised in that described carrier connecting gear include carrier, carrier pipeline, carrier return wire and carrier dislocation mechanism.