CN205341591U - Pipe end connector forming device - Google Patents
Pipe end connector forming device Download PDFInfo
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- CN205341591U CN205341591U CN201521063027.1U CN201521063027U CN205341591U CN 205341591 U CN205341591 U CN 205341591U CN 201521063027 U CN201521063027 U CN 201521063027U CN 205341591 U CN205341591 U CN 205341591U
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Abstract
Description
技术领域: Technical field:
本实用新型涉及加工管端连接器时使用的成型装置。 The utility model relates to a forming device used for processing pipe end connectors.
背景技术: Background technique:
防腐涂敷作业时为了防止生产线上发生钢管管口错位,造成管口和托辊的损伤,所以要使用管端连接器将各钢管连接在一起,可提高生产线的平稳性,控制涂敷质量,保证涂敷层的厚度,从而有效的提高涂敷质量。 During the anti-corrosion coating operation, in order to prevent the misalignment of the steel pipe nozzle on the production line, resulting in damage to the nozzle and rollers, the pipe end connectors are used to connect the steel pipes together, which can improve the stability of the production line and control the coating quality. Ensure the thickness of the coating layer, thereby effectively improving the coating quality.
管端连接器为圆形管状,管壁的中部固定有一圈钢筋,钢筋一侧的管壁向内倾斜,呈收口状。目前管端连接器的斜面都是人工用手锤加工而成的,不足之处在于表面不平整,有锤印和褶皱,易划伤钢管,影响安装拆卸。另外工人的劳动强度大,生产速度慢。 The pipe-end connector is in the shape of a circular pipe, and a circle of steel bars is fixed in the middle of the pipe wall, and the pipe wall on one side of the steel bar is inclined inwardly and is closed. At present, the slope of the pipe end connector is processed manually with a hand hammer. The disadvantage is that the surface is uneven, there are hammer marks and wrinkles, and it is easy to scratch the steel pipe, which affects the installation and disassembly. In addition, the labor intensity of the workers is high and the production speed is slow.
发明内容: Invention content:
本实用新型所要解决的技术问题是提供一种管端连接器成型装置,其加工的管端连接器表面平整光滑,便于安装和拆卸。 The technical problem to be solved by the utility model is to provide a pipe end connector forming device, the surface of the processed pipe end connector is smooth and easy to install and disassemble.
上述目的是这样实现的:它包括底座,电机减速机固定在底座上,机架固定在底座上,电机减速机的动力输出轴上装有主动齿轮,还包括左齿轮和右齿轮,左齿轮通过左齿轮轴安装在主动齿轮左侧的机架上,左齿轮和主动齿轮啮合,右齿轮通过右齿轮轴安装在主动齿轮右侧的机架上,右齿轮也与主动齿轮啮合,电机减速机工作,带动主动齿轮转动,主动齿轮转动带动左齿轮和右齿轮转动,左齿轮轴和右齿轮轴的两端都分别通过轴承安装在机架上,左齿轮前方的左齿轮轴上安装有左下成型辊,右齿轮前方的右齿轮轴上安装有右下成型辊,左下成型辊和右下成型辊的形状、尺寸都相同,还包括三个形状和尺寸都相同的上成型辊,上成型辊吊架上有若干个上成型辊安装孔,三个上成型辊分别通过各自的轴安装在上成型辊吊架上,上成型辊吊架通过调节螺杆安装在机架上,三个上成型辊包括中间上成型辊、左上成型辊、右上成型辊,其中左上成型辊和右上成型辊在同一水平位置,中间上成型辊与底座之间的高度小于左、右上成型辊与底座之间的高度,左上成型辊设在左下成型辊圆心的右侧上方,右上成型辊设在右下成型辊圆心的左侧上方,三个上成型辊的辊底形成一条弧线。 The above purpose is achieved in this way: it includes a base, the motor reducer is fixed on the base, the frame is fixed on the base, the power output shaft of the motor reducer is equipped with a driving gear, and it also includes a left gear and a right gear, and the left gear passes through the left gear. The gear shaft is installed on the rack on the left side of the driving gear, the left gear meshes with the driving gear, the right gear is installed on the rack on the right side of the driving gear through the right gear shaft, the right gear is also meshed with the driving gear, and the motor reducer works. Drive the driving gear to rotate, the driving gear rotates to drive the left gear and the right gear to rotate, the two ends of the left gear shaft and the right gear shaft are respectively installed on the frame through bearings, and the left lower forming roller is installed on the left gear shaft in front of the left gear. The lower right forming roll is installed on the right gear shaft in front of the right gear, the shape and size of the lower left forming roll and the lower right forming roll are the same, and three upper forming rolls with the same shape and size are also included. There are several mounting holes for the upper forming rollers, and the three upper forming rollers are respectively installed on the upper forming roller hangers through their own shafts, and the upper forming roller hangers are installed on the frame through the adjusting screw Forming roll, upper left forming roll, and upper right forming roll, wherein the upper left forming roll and the upper right forming roll are at the same horizontal position, the height between the middle upper forming roll and the base is smaller than the height between the left and right upper forming rolls and the base, the left upper forming roll Be located at the upper right side of the center of the lower left forming roller, the upper right forming roller is arranged at the upper left side of the center of the lower right forming roller, and the roller bottoms of the three upper forming rollers form an arc.
所述的左下成型辊包括后辊体和前辊体,后辊体为圆柱形,前辊体前端直径大于前辊体后端直径,前辊体由前向后逐渐变细,前辊体后端的直径与后辊体的直径相同,前辊体的后端与后辊体的前端连接固定在一起形成整体的左下成型辊,前辊体的前端部设有一圈向外凸出的前外沿,后辊体的后端部也设有一圈向外凸出的后外沿;右下成型辊的结构与左下成型辊的结构相同。 The lower left forming roller includes a rear roller body and a front roller body, the rear roller body is cylindrical, the diameter of the front end of the front roller body is greater than the diameter of the rear end of the front roller body, and the front roller body gradually becomes thinner from front to back, and the rear end of the front roller body The diameter of the end is the same as the diameter of the rear roller body. The rear end of the front roller body is connected and fixed with the front end of the rear roller body to form an integral lower left forming roller. , the rear end of the rear roller body is also provided with a circle of outwardly protruding rear outer edges; the structure of the lower right forming roller is the same as that of the lower left forming roller.
所述的中间上成型辊包括后辊体和前辊体,后辊体为圆柱形,前辊体的前端直径小于前辊体的后端直径,前辊体由前向后逐渐变粗,前辊体的后端直径与后辊体的直径相同,前辊体与后辊体连接固定在一起组成完整的上成型辊,左上成型辊的结构及右上成型辊的结构都与中间成型辊的结构相同。 The middle upper forming roll includes a rear roller body and a front roller body, the rear roller body is cylindrical, the diameter of the front end of the front roller body is smaller than the rear end diameter of the front roller body, the front roller body gradually becomes thicker from front to back, and the front roller body The diameter of the rear end of the roller body is the same as that of the rear roller body. The front roller body and the rear roller body are connected and fixed together to form a complete upper forming roller. The structure of the upper left forming roller and the upper right forming roller are the same as those of the middle forming roller. same.
本实用新型的优点是:电机减速机工作,通过左齿轮和右齿轮带动左下成型辊和右下成型辊转动,钢带从左下成型辊和左上成型辊之间进入,从右下成型辊和右上成型辊之间出来,由于设有中间上成型辊,中间上成型辊与底座之间的高度小于左、右成型辊与底座之间的高度,左、右下成型辊的前辊体由前向后逐渐变细,上成型辊的前辊体由前向后逐渐变粗,所以钢带在压弯的同时可压出斜面,加工出的斜面光滑平整,不会划伤钢管,便于安装和拆卸。另外由于上成型辊吊架通过调节螺杆安装在机架上,所以可根据钢带的厚度调整上成型辊与下成型辊之间的距离。由于上成型辊吊架上有若干个上成型辊安装孔,可根据钢带的规格调整三个上成型辊的安装位置。 The utility model has the advantages that: when the motor reducer works, the left and right gears drive the left lower forming roller and the right lower forming roller to rotate, the steel belt enters from between the left lower forming roller and the left upper forming roller, Between the forming rollers, due to the middle upper forming roller, the height between the middle upper forming roller and the base is smaller than the height between the left and right forming rollers and the base, and the front roller body of the left and right lower forming rollers is from the front to the front. Then it gradually becomes thinner, and the front roller body of the upper forming roller gradually becomes thicker from front to back, so the steel belt can be pressed out of the inclined surface when it is bent, and the processed inclined surface is smooth and flat, which will not scratch the steel pipe, and is easy to install and disassemble . In addition, because the upper forming roll hanger is installed on the frame through the adjusting screw, the distance between the upper forming roll and the lower forming roll can be adjusted according to the thickness of the steel strip. Since several upper forming roller mounting holes are arranged on the upper forming roller hanger, the installation positions of the three upper forming rollers can be adjusted according to the specifications of the steel strip.
附图说明: Description of drawings:
图1是本实用新型的主视结构示意图,图中13是钢带; Fig. 1 is the main view structure schematic diagram of the present utility model, among the figure 13 is steel band;
图2是本实用新的左视结构示意图; Fig. 2 is a left view structural representation of the utility model;
图3是本实用新型的俯视结构示意图; Fig. 3 is the top view structural representation of the utility model;
图4是放大的本实用新型中左下成型辊的结构示意图; Fig. 4 is the schematic structural view of the bottom left forming roller in the enlarged utility model;
图5是放大的本实用新型的中间上成型辊的结构示意图。 Fig. 5 is an enlarged schematic view of the structure of the upper middle forming roller of the present invention.
具体实施方式: detailed description:
参照图1—3,它包括底座1,电机减速机2固定在底座上,机架3固定在底座上,电机减速机的动力输出轴上装有主动齿轮4,还包括左齿轮5和右齿轮6,左齿轮通过左齿轮轴安装在主动齿轮左侧的机架上,左齿轮和主动齿轮啮合,右齿轮通过右齿轮轴安装在主动齿轮右侧的机架上,右齿轮也与主动齿轮啮合,电机减速机工作,带动主动齿轮转动,主动齿轮转动带动左齿轮和右齿轮转动,左齿轮轴和右齿轮轴的两端都分别通过轴承安装在机架上,左齿轮前方的左齿轮轴上安装有左下成型辊7,右齿轮前方的右齿轮轴上安装有右下成型辊8,左下成型辊和右下成型辊的形状、尺寸都相同,还包括三个形状和尺寸都相同的上成型辊,上成型辊吊架9上有若干个上成型辊安装孔,三个上成型辊分别通过各自的轴安装在上成型辊吊架上,上成型辊吊架通过调节螺杆安装在机架上,三个上成型辊包括中间上成型辊10、左上成型辊11、右上成型辊12,其中左上成型辊和右上成型辊在同一水平位置,中间上成型辊与底座之间的高度小于左、右上成型辊与底座之间的高度,左上成型辊设在左下成型辊圆心的右侧上方,右上成型辊设在右下成型辊圆心的左侧上方,三个上成型辊的辊底形成一条弧线。 Referring to Figure 1-3, it includes a base 1, a motor reducer 2 is fixed on the base, a frame 3 is fixed on the base, a drive gear 4 is installed on the power output shaft of the motor reducer, and a left gear 5 and a right gear 6 are also included. , the left gear is installed on the rack on the left side of the driving gear through the left gear shaft, the left gear meshes with the driving gear, the right gear is installed on the rack on the right side of the driving gear through the right gear shaft, and the right gear also meshes with the driving gear, The motor reducer works to drive the driving gear to rotate, and the driving gear rotates to drive the left gear and the right gear to rotate. The two ends of the left gear shaft and the right gear shaft are respectively installed on the frame through bearings, and the left gear shaft in front of the left gear is installed on the frame. There is a lower left forming roll 7, and a lower right forming roll 8 is installed on the right gear shaft in front of the right gear. The lower left forming roll and the lower right forming roll have the same shape and size, and three upper forming rolls with the same shape and size are also included. , there are several upper forming roller mounting holes on the upper forming roller hanger 9, three upper forming rollers are installed on the upper forming roller hanger by their respective shafts respectively, and the upper forming roller hanger is installed on the frame by adjusting the screw rod, The three upper forming rolls include the upper middle forming roll 10, the upper left forming roll 11, and the upper right forming roll 12, wherein the upper left forming roll and the upper right forming roll are at the same horizontal position, and the height between the upper middle forming roll and the base is smaller than that of the upper left and upper right forming rolls. The height between the roller and the base, the upper left forming roller is arranged on the upper right side of the center of the lower left forming roller, the upper right forming roller is arranged on the upper left side of the center of the lower right forming roller, and the roller bottoms of the three upper forming rollers form an arc.
参照图4,所述的左下成型辊包括后辊体7—1和前辊体7—2,后辊体为圆柱形,前辊体前端直径大于前辊体后端直径,前辊体由前向后逐渐变细,前辊体后端的直径与后辊体的直径相同,前辊体的后端与后辊体的前端连接固定在一起形成整体的左下成型辊,前辊体的前端部设有一圈向外凸出的前外沿7—3,后辊体的后端部也设有一圈向外凸出的后外沿7—4;右下成型辊的结构与左下成型辊的结构相同。 With reference to Fig. 4, described left lower forming roller comprises rear roller body 7-1 and front roller body 7-2, and rear roller body is cylindrical, and front roller body front end diameter is greater than front roller body rear end diameter, and front roller body is formed by front roller body Tapered backwards, the diameter of the rear end of the front roller body is the same as that of the rear roller body, the rear end of the front roller body is connected and fixed with the front end of the rear roller body to form an integral lower left forming roller, and the front end of the front roller body is set There is a circle of protruding front outer edge 7-3, and the rear end of the rear roller body is also provided with a circle of outward protruding rear outer edge 7-4; the structure of the lower right forming roller is the same as that of the lower left forming roller .
参照图5,所述的中间上成型辊10包括后辊体10—1和前辊体10—2,后辊体为圆柱形,前辊体的前端直径小于前辊体的后端直径,前辊体由前向后逐渐变粗,前辊体的后端直径与后辊体的直径相同,前辊体与后辊体连接固定在一起组成完整的上成型辊,左上成型辊的结构及右上成型辊的结构都与中间成型辊的结构相同。 Referring to Fig. 5, the upper forming roll 10 in the middle comprises a rear roller body 10-1 and a front roller body 10-2, the rear roller body is cylindrical, the front end diameter of the front roller body is smaller than the rear end diameter of the front roller body, and the front roller body The roll body gradually becomes thicker from front to back. The diameter of the rear end of the front roll body is the same as that of the rear roll body. The front roll body and the rear roll body are connected and fixed together to form a complete upper forming roll. The structure of the upper left forming roll and the upper right The structure of the forming rolls is the same as that of the intermediate forming rolls.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521063027.1U CN205341591U (en) | 2015-12-21 | 2015-12-21 | Pipe end connector forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521063027.1U CN205341591U (en) | 2015-12-21 | 2015-12-21 | Pipe end connector forming device |
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| Publication Number | Publication Date |
|---|---|
| CN205341591U true CN205341591U (en) | 2016-06-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521063027.1U Expired - Lifetime CN205341591U (en) | 2015-12-21 | 2015-12-21 | Pipe end connector forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205341591U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109013788A (en) * | 2018-09-30 | 2018-12-18 | 佛山市恒德力机械设备有限公司 | A kind of 3D tune torsion device |
-
2015
- 2015-12-21 CN CN201521063027.1U patent/CN205341591U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109013788A (en) * | 2018-09-30 | 2018-12-18 | 佛山市恒德力机械设备有限公司 | A kind of 3D tune torsion device |
| CN109013788B (en) * | 2018-09-30 | 2023-07-18 | 佛山市恒德力机械设备有限公司 | A 3D torque adjustment device |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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Granted publication date: 20160629 |