CN205335991U - 200kW tombarthite permanent magnet generator - Google Patents

200kW tombarthite permanent magnet generator Download PDF

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Publication number
CN205335991U
CN205335991U CN201520998955.0U CN201520998955U CN205335991U CN 205335991 U CN205335991 U CN 205335991U CN 201520998955 U CN201520998955 U CN 201520998955U CN 205335991 U CN205335991 U CN 205335991U
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CN
China
Prior art keywords
stator
coil
slot
rare earth
generator
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Expired - Fee Related
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CN201520998955.0U
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Chinese (zh)
Inventor
杨均
李曦
赵强
吕静
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Chongqing Zhiren Electric Equipment Co ltd
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Chongqing Zhiren Electric Equipment Co ltd
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Abstract

本实用新型公开了一种200kW稀土永磁发电机,包括定子、转子铁芯、磁瓦、前端盖和后端盖,磁瓦采用稀土钕铁硼为磁源体,所述定子由若干定子冲片组成,所述定子冲片的中部设有与转子铁芯配合的圆孔,所述定子冲片边部设置有扣片槽,所述圆孔外圈的定子冲片上均布有36个线圈槽,所述线圈槽为T型,线圈槽的槽口宽度为6mm,相邻的线圈槽之间形成T型线圈齿,所述相邻的线圈槽之间的最小垂直距离为9mm。该发电机会优化电枢反映,降低电机去磁效应。该发电机拥有更小的体积,更轻的重量,更高的稳定性,同时拥有超强的持续过载能力(>20%),该机组额定200kW,最大带载230kW持续时间4小时,而且基本不用维护,可长期在恶劣环境使用。

The utility model discloses a 200kW rare earth permanent magnet generator, which comprises a stator, a rotor iron core, a magnetic tile, a front end cover and a rear end cover. The middle part of the stator punch is provided with a round hole matching the rotor core, the edge of the stator punch is provided with a buckle slot, and the stator punch on the outer ring of the round hole is evenly distributed with 36 coils Slot, the coil slot is T-shaped, the slot width of the coil slot is 6mm, T-shaped coil teeth are formed between adjacent coil slots, and the minimum vertical distance between the adjacent coil slots is 9mm. The alternator optimizes armature reflections and reduces motor demagnetization effects. The generator has smaller size, lighter weight, higher stability, and super continuous overload capacity (>20%). The unit is rated at 200kW, with a maximum load of 230kW for 4 hours It can be used in harsh environments for a long time without maintenance.

Description

一种200kW稀土永磁发电机A 200kW rare earth permanent magnet generator

技术领域 technical field

本实用新型涉及一种发电机,特别是一种200kW稀土永磁发电机。 The utility model relates to a generator, in particular to a 200kW rare earth permanent magnet generator.

背景技术 Background technique

发电机定子由定子铁芯、定子绕组和机座三部分组成,其中定子铁芯由高导磁材料冲片重叠组合而成。冲片的结构直接影响发电机的效率、寿命、性能和电机的组装生产效率等。 The stator of the generator is composed of three parts: the stator core, the stator winding and the frame. The stator core is composed of overlapping punched sheets of high magnetic permeability material. The structure of the punching plate directly affects the efficiency, life, performance and assembly production efficiency of the generator.

然而现有技术中200kW大功率稀土永磁发电机由于定子结构问题,往往会出现高电枢反映的情况,降低了电机的发电效率。 However, the 200kW high-power rare-earth permanent magnet generator in the prior art often has high armature reflection due to the stator structure problem, which reduces the power generation efficiency of the motor.

实用新型内容 Utility model content

本实用新型的目的就是提供一种能够优化发电机的电枢反映,降低发电机去磁效应的200kW稀土永磁发电机。 The purpose of the utility model is to provide a 200kW rare earth permanent magnet generator capable of optimizing the armature reflection of the generator and reducing the demagnetization effect of the generator.

本实用新型的目的是通过这样的技术方案实现的:一种200kW稀土永磁发电机,包括定子、转子铁芯、磁瓦、前端盖和后端盖,磁瓦采用稀土钕铁硼为磁源体,所述定子由若干定子冲片组成,所述定子冲片的中部设有与转子铁芯配合的圆孔,所述定子冲片边部设置有扣片槽,所述圆孔外圈的定子冲片上均布有36个线圈槽,所述线圈槽为T型,线圈槽的槽口宽度为6mm,相邻的线圈槽之间形成T型线圈齿,所述相邻的线圈槽之间的最小垂直距离为9mm。 The purpose of this utility model is achieved through such a technical scheme: a 200kW rare earth permanent magnet generator, including a stator, a rotor core, a magnetic tile, a front end cover and a rear end cover, and the magnetic tile uses rare earth NdFeB as the magnetic source body, the stator is composed of a number of stator punches, the middle part of the stator punch is provided with a round hole matching with the rotor core, the edge of the stator punch is provided with a buckle slot, and the outer ring of the round hole There are 36 coil slots evenly distributed on the stator punch, the coil slots are T-shaped, the slot width of the coil slots is 6mm, T-shaped coil teeth are formed between adjacent coil slots, and the gap between the adjacent coil slots is The minimum vertical distance is 9mm.

进一步的,所述前端盖内设有散热风扇。 Further, a cooling fan is provided inside the front end cover.

优选地,所述相邻的线圈槽的中轴线和线圈齿的中轴线之间的夹角为5度。 Preferably, the included angle between the central axes of the adjacent coil slots and the central axes of the coil teeth is 5 degrees.

优选地,所述定子冲片外圆半径和圆孔内圆半径之比为1.5。 Preferably, the ratio of the outer radius of the stator punch to the inner radius of the circular hole is 1.5.

由于采用了上述技术方案,本实用新型具有如下的优点: Owing to adopting above-mentioned technical scheme, the utility model has following advantage:

该发电机的定子冲片设计采用了36线圈槽和线圈齿的高齿磁密设计方案,针对解决200kW大功率稀土永磁发电机高电枢反映的情况,该定子冲片设计时体积能够比同功率励磁发电机体积小很多,且槽口设计为6mm,优化了嵌线工艺,虽然会略微增加电抗,但总体参数会优化电枢反映,降低电机去磁效应。该发电机拥有更小的体积,更轻的重量,更高的稳定性,同时拥有超强的持续过载能力(>20%),该机组额定200kW,最大带载230kW持续时间4小时,而且基本不用维护,可长期在恶劣环境使用。 The stator punching design of this generator adopts the design scheme of 36 coil slots and high tooth magnetic density of the coil teeth. In order to solve the situation of high armature reflection of the 200kW high-power rare earth permanent magnet generator, the volume of the stator punching design can be compared with The excitation generator with the same power is much smaller in size, and the notch is designed to be 6mm, which optimizes the embedded wire process. Although the reactance will be slightly increased, the overall parameters will optimize the armature reflection and reduce the demagnetization effect of the motor. The generator has a smaller size, lighter weight, higher stability, and super continuous overload capacity (>20%). The unit is rated at 200kW, and the maximum load is 230kW for 4 hours. It can be used in harsh environments for a long time without maintenance.

本实用新型的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本实用新型的实践中得到教导。本实用新型的目标和其他优点可以通过下面的说明书和权利要求书来实现和获得。 Other advantages, objectives and features of the present utility model will be set forth in the following description to some extent, and to some extent, based on the investigation and research below, it will be obvious to those skilled in the art, or can be Get teaching from the practice of the utility model. The objectives and other advantages of the utility model can be realized and obtained by the following description and claims.

附图说明 Description of drawings

本实用新型的附图说明如下: The accompanying drawings of the utility model are as follows:

图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2为本实用新型的定子冲片的结构示意图。 Fig. 2 is a structural schematic diagram of the stator punching sheet of the present invention.

图中:1.定子;2.磁瓦;3.转子铁芯;4.散热风扇;5.前端盖;6.后端盖;7.定子冲片;8.圆孔;9.扣片槽;10.线圈槽;11.线圈齿。 In the figure: 1. Stator; 2. Magnetic tile; 3. Rotor core; 4. Cooling fan; 5. Front end cover; 6. Rear end cover; 7. Stator punching piece; ; 10. Coil slot; 11. Coil teeth.

具体实施方式 detailed description

下面结合附图和实施例对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.

如图1和图2所示,本市实施例的一种200kW稀土永磁发电机,包括定子1、转子铁芯3、磁瓦2、前端盖5和后端盖6,磁瓦2采用稀土钕铁硼为磁源体,所述定子1由若干定子冲片7组成,所述定子冲片7的中部设有与转子铁芯3配合的圆孔8,所述定子冲片7边部设置有扣片槽9,所述圆孔8外圈的定子冲片7上均布有36个线圈槽10,所述线圈槽10为T型,线圈槽10的槽口宽度为6mm,相邻的线圈槽10之间形成T型线圈齿11,所述相邻的线圈槽10之间的最小垂直距离为9mm。该发电机解决200kW大功率稀土永磁发电机高电枢反映的情况,该发电机定子冲片设计时体积能够比同功率励磁发电机体积小很多。 As shown in Figures 1 and 2, a 200kW rare-earth permanent magnet generator in this city includes a stator 1, a rotor core 3, a magnetic tile 2, a front end cover 5 and a rear end cover 6, and the magnetic tile 2 is made of rare earth NdFeB is the magnetic source body, the stator 1 is composed of several stator punches 7, the middle part of the stator punches 7 is provided with a round hole 8 matching with the rotor core 3, and the sides of the stator punches 7 are set There are buckle slots 9, and 36 coil slots 10 are evenly distributed on the stator punching sheet 7 of the outer ring of the circular hole 8. The coil slots 10 are T-shaped, and the slot width of the coil slots 10 is 6 mm. T-shaped coil teeth 11 are formed between the coil slots 10, and the minimum vertical distance between the adjacent coil slots 10 is 9mm. This generator solves the situation reflected by the high armature of the 200kW high-power rare-earth permanent magnet generator, and the volume of the stator punching plate of the generator can be much smaller than that of the excitation generator with the same power.

作为本实施例的改进,为了使该发电机更好地散热,所述前端盖5内设有散热风扇4。 As an improvement of this embodiment, in order to make the generator dissipate heat better, a cooling fan 4 is provided inside the front end cover 5 .

作为本实施例的改进,所述相邻的线圈槽10的中轴线和线圈齿11的中轴线之间的夹角为5度。 As an improvement of this embodiment, the angle between the central axes of the adjacent coil slots 10 and the central axes of the coil teeth 11 is 5 degrees.

作为对本实施例的改进,所述定子冲片7外圆半径和圆孔8内圆半径之比为1.5,其尺寸结构能保证定子铁芯不出现磁饱和问题,并使定子体积足够小,制成成本更低。 As an improvement to this embodiment, the ratio of the radius of the outer circle of the stator punch 7 to the radius of the inner circle of the hole 8 is 1.5, and its size and structure can ensure that the magnetic saturation problem of the stator core does not occur, and the volume of the stator is small enough to manufacture cost is lower.

最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。 Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the spirit and scope of the technical solutions shall be covered by the claims of the present utility model.

Claims (4)

1. a 200kW rare earth permanent-magnetic generator, including stator, rotor core, magnetic shoe, drive end bearing bracket and rear end cap, it is characterized in that: described stator is made up of some stator punchings, the middle part of described stator punching is provided with the circular hole coordinated with rotor core, described stator punching edge is provided with cramp groove, the stator punching of described circular hole outer ring is evenly equipped with 36 coil grooves, described coil groove is T-shaped, the width of rebate of coil groove is 6mm, forming T-shaped coil tooth between adjacent coil groove, the minimum perpendicular distance between described adjacent coil groove is 9mm。
2. a kind of 200kW rare earth permanent-magnetic generator as claimed in claim 1, it is characterised in that: it is provided with radiator fan in described drive end bearing bracket。
3. a kind of 200kW rare earth permanent-magnetic generator as claimed in claim 1, it is characterised in that: the angle between axis and the axis of coil tooth of described adjacent coil groove is 5 degree。
4. a kind of 200kW rare earth permanent-magnetic generator as claimed in claim 1, it is characterised in that: the ratio of described stator punching exradius and circular hole inner circle radius is 1.5。
CN201520998955.0U 2015-12-04 2015-12-04 200kW tombarthite permanent magnet generator Expired - Fee Related CN205335991U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520998955.0U CN205335991U (en) 2015-12-04 2015-12-04 200kW tombarthite permanent magnet generator

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Application Number Priority Date Filing Date Title
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Publications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105429321A (en) * 2015-12-04 2016-03-23 重庆智仁发电设备有限责任公司 200KW rare-earth permanent magnet generator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105429321A (en) * 2015-12-04 2016-03-23 重庆智仁发电设备有限责任公司 200KW rare-earth permanent magnet generator

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160622

CF01 Termination of patent right due to non-payment of annual fee