CN205333264U - Inflatable seal encloses online leak detection system - Google Patents
Inflatable seal encloses online leak detection system Download PDFInfo
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- CN205333264U CN205333264U CN201521066306.3U CN201521066306U CN205333264U CN 205333264 U CN205333264 U CN 205333264U CN 201521066306 U CN201521066306 U CN 201521066306U CN 205333264 U CN205333264 U CN 205333264U
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Abstract
本实用新型公开了一种充气密封圈在线检漏系统,其特征在于,包括充气阀门,充气阀门通过充气管路与充气密封圈的一端连接,充气密封圈的另一端设有隔离器可视玻璃门,充气管路上设有可以实时检测充气管路内压缩空气流量的流量计。本实用新型是全自动控制,自动控制气密封圈的充气和放气,并且在运行过程中能实时自动检测气密封圈是否存在泄漏,提高了隔离器采用充气密封圈的安全性和可追溯性,为隔离器内的制药生产提供更可靠的安全保障。
The utility model discloses an on-line leak detection system for an inflatable sealing ring, which is characterized in that it comprises an inflatable valve, the inflatable valve is connected with one end of the inflatable sealing ring through an inflatable pipeline, and the other end of the inflatable sealing ring is provided with an isolator visible glass There is a flow meter on the inflation pipeline that can detect the compressed air flow in the inflation pipeline in real time. The utility model is a fully automatic control, which automatically controls the inflation and deflation of the air sealing ring, and can automatically detect whether there is leakage in the air sealing ring in real time during operation, which improves the safety and traceability of the isolator using the inflatable sealing ring , to provide more reliable safety guarantee for the pharmaceutical production in the isolator.
Description
技术领域technical field
本实用新型涉及一种充气密封圈在线检漏系统,属于隔离器密封技术领域。The utility model relates to an online leak detection system for an inflatable sealing ring, which belongs to the technical field of isolator sealing.
背景技术Background technique
随着中国新版GMP的实施,隔离器越来越成为药品生产过程中不可或缺的设备,隔离器本身是提供密闭的生产环境,即可以为制药生产过程提供无菌保护,也可以为有毒药品的生产提供毒性防护。隔离器做为一个密闭的系统,其密闭性是最为重要的功能,在目前全球主流的隔离器产品中,大部份都采用充气密封圈进行密封。With the implementation of the new version of GMP in China, the isolator has increasingly become an indispensable device in the pharmaceutical production process. The isolator itself provides a closed production environment, which can provide aseptic protection for the pharmaceutical production process and can also protect toxic drugs. produced to provide toxicity protection. The isolator is a closed system, and its airtightness is the most important function. Among the current mainstream isolator products in the world, most of them are sealed with inflatable sealing rings.
目前,药用隔离器采用的充气密封圈,主要存在以下风险:At present, the inflatable sealing rings used in pharmaceutical isolators mainly have the following risks:
1、由于充气密圈一般采用硅橡胶或其他橡胶产品制成,这些橡胶产品由于不同的厂家制作的质量不一样,有一些产家的产品会存在轻微的泄漏,这些泄漏可能会使充气密封圈内的压缩空气漏到隔离器内,对隔离器内部的A级环境造成破坏,从而影响隔离器内部生产的产品的无菌性;1. Since the inflatable sealing ring is generally made of silicone rubber or other rubber products, the quality of these rubber products is different due to different manufacturers, and some products of some manufacturers will have slight leakage, which may make the inflatable sealing ring The compressed air in the isolator leaks into the isolator, causing damage to the Class A environment inside the isolator, thereby affecting the sterility of the products produced in the isolator;
2、由于充气密圈一般采用硅橡胶或其他橡胶产品制成,为了使充气密封圈能在不需要很高气压的压缩空气情况下,就可以实现密封,所以密封圈的壁厚一般不会很厚,这样就使提气密封在使用过程中有可能产生裂缝,使气密封漏气,这些泄漏可能会使充气密封圈内的压缩空气漏到隔离器内,对隔离器内部的A级环境造成破坏,从而影响隔离器内部生产的产品的无菌性。2. Since the inflatable sealing ring is generally made of silicone rubber or other rubber products, in order to make the inflatable sealing ring able to achieve sealing without the need for high pressure compressed air, the wall thickness of the sealing ring is generally not very large. Thick, so that the air lifting seal may have cracks during use, causing the air seal to leak. These leaks may cause the compressed air in the inflatable sealing ring to leak into the isolator, causing damage to the A-level environment inside the isolator. damage, thereby affecting the sterility of the product produced inside the isolator.
对于前面2点中提到的充气密封圈在生产过程中产生泄漏的情况,目前还没有一种好的方法能够进行检测,以在生产过程中实时发现存在的泄漏,并进行相应的处理,以降低因泄漏造成的损失。For the leakage of the inflatable sealing ring mentioned in the previous 2 points during the production process, there is currently no good method to detect the existing leakage in real time during the production process, and carry out corresponding treatment, so as to Reduce losses caused by leakage.
发明内容Contents of the invention
本实用新型要解决的技术问题是:提供了一种安全性和可追溯性高的充气密封圈在线检漏系统,解决了如何检测充气密封圈泄漏的问题。The technical problem to be solved by the utility model is to provide an online leak detection system for an inflatable sealing ring with high safety and traceability, and solve the problem of how to detect the leakage of the inflatable sealing ring.
为了解决上述技术问题,本实用新型的技术方案是提供了一种充气密封圈在线检漏系统,其特征在于,包括充气阀门,充气阀门通过充气管路与充气密封圈的一端连接,充气密封圈的另一端设有隔离器可视玻璃门,充气管路上设有可以实时检测充气管路内压缩空气流量的流量计。In order to solve the above technical problems, the technical solution of the utility model is to provide an online leak detection system for an inflatable sealing ring, which is characterized in that it includes an inflatable valve, the inflatable valve is connected to one end of the inflatable sealing ring through an inflatable pipeline, and the inflatable sealing ring The other end of the isolator is provided with a visible glass door of the isolator, and a flow meter that can detect the compressed air flow in the inflation pipeline in real time is installed on the inflation pipeline.
优选地,所述的充气密封圈固定在隔离器充气密封圈安装座上。Preferably, the gas-filled sealing ring is fixed on the installation seat of the gas-filled sealing ring of the isolator.
本实用新型为药用隔离器的充气密封圈提供了一种可以在生产过程中实时检漏的系统,通过在气密封的充气管路上安装流量计的方式,使隔离器的充气密封圈在生产过程中,实时检测充气密封圈在密封时内部的流量,通过流量计检测到的流量值判断充气密封圈是否处存在泄漏,一旦发生泄漏,即可发现,并报警,使操作人员可以及时发现并停止生产并对有泄漏的密封圈进行相应的处理,以降低因泄漏造成的损失。本实用新型是全自动控制,自动控制气密封圈的充气和放气,并且在运行过程中能实时自动检测气密封圈是否存在泄漏,提高了隔离器采用充气密封圈的安全性和可追溯性,为隔离器内的制药生产提供更可靠的安全保障。The utility model provides a real-time leak detection system for the inflatable sealing ring of the medical isolator in the production process. During the process, the internal flow of the inflatable sealing ring is detected in real time when it is sealed, and the flow value detected by the flowmeter is used to judge whether there is leakage in the inflatable sealing ring. Stop production and deal with leaking sealing rings accordingly to reduce losses caused by leakage. The utility model is a fully automatic control, which can automatically control the inflation and deflation of the air sealing ring, and can automatically detect whether there is leakage in the air sealing ring in real time during operation, which improves the safety and traceability of the isolator using the inflatable sealing ring , to provide more reliable safety guarantee for the pharmaceutical production in the isolator.
附图说明Description of drawings
图1为一种充气密封圈在线检漏系统在没有充气时的示意图;Fig. 1 is a schematic diagram of an inflatable sealing ring online leak detection system when not inflated;
图2为一种充气密封圈在线检漏系统在充气时的示意图。Fig. 2 is a schematic diagram of an online leak detection system for an inflatable sealing ring when it is inflated.
具体实施方式detailed description
为使本实用新型更明显易懂,兹以优选实施例,并配合附图作详细说明如下。In order to make the utility model more comprehensible, preferred embodiments are described in detail below with accompanying drawings.
本实用新型为一种充气密封圈在线检漏系统,如图1所示,其包括充气阀门1、流量计2、充气管路3、隔离器充气密封圈安装座4、充气密封圈5、隔离器可视玻璃门6。充气阀门1通过充气管路3与充气密封圈5的一端连接,充气密封圈5固定在隔离器充气密封圈安装座4上。充气密封圈5的另一端安装有隔离器可视玻璃门6,充气管路3上安装流量计2,可以实时检测充气管路3内压缩空气的流量。The utility model is an online leak detection system for an inflatable sealing ring, as shown in Fig. Visible glass door 6. The inflation valve 1 is connected to one end of the inflation sealing ring 5 through the inflation pipeline 3, and the inflation sealing ring 5 is fixed on the installation seat 4 of the isolator inflation sealing ring. The other end of the inflatable sealing ring 5 is equipped with an isolator visible glass door 6, and a flow meter 2 is installed on the inflatable pipeline 3, which can detect the flow of compressed air in the inflatable pipeline 3 in real time.
在图1所示的状态时,充气阀门1处在关闭状态,充气密封圈5处在没有充气的状态,隔离器可视玻璃门6可以自由开关。In the state shown in Fig. 1, the inflation valve 1 is in the closed state, the inflatable sealing ring 5 is in the state of not being inflated, and the isolator visible glass door 6 can be opened and closed freely.
当本实用新型在充气时,如图2所示,充气阀门1处在打开状态,充气密封圈5处在充气的状态,隔离器可视玻璃门6处在密封状态,不可自由开关。When the utility model is inflated, as shown in Figure 2, the inflatable valve 1 is in the open state, the inflatable sealing ring 5 is in the inflated state, and the isolator visible glass door 6 is in the sealed state and cannot be freely switched.
本实用新型在线检漏的原理为:在图1所示的状态时,在线检漏系统不工作,在图2所示的状态时,充气阀门1打开,充气密封圈5处在充气的状态,并与隔离器可视玻璃门6紧密贴合,流量计2开始工作,此时如果充气密封圈5质量完好,没有泄漏的话,则流量计2所显示的流量应为0,即表示充气密封圈5不存在漏气,如果在此时,充气密封圈5的质量有缺陷并存在漏气,则充气管路3上就会有持续的压缩空气通过,流量计2会显示出通过的压缩空气的量,这个显示的流量即为充气密封圈5的漏气量,在实际使用中,流量计2所测量到的流量值会实时传送到控制系统中,此时控制系统就中根据流量计2测到的流量值判断出充气密封圈5存在泄漏,并会启动报警,通知操作人员存在泄漏,需要进行处理。操作人员可马上停止生产,并检查密封圈的泄漏情况,并进行及时处理,以降低制药生产的风险。The principle of the online leak detection of the utility model is: in the state shown in Figure 1, the online leak detection system does not work, in the state shown in Figure 2, the inflation valve 1 is opened, and the inflatable sealing ring 5 is in an inflated state, And it fits closely with the visible glass door 6 of the isolator, and the flowmeter 2 starts to work. At this time, if the quality of the inflatable sealing ring 5 is intact and there is no leakage, the flow rate displayed by the flowmeter 2 should be 0, which means that the inflatable sealing ring 5 There is no air leakage. If the quality of the inflatable sealing ring 5 is defective and there is air leakage at this time, there will be continuous compressed air passing through the inflatable pipeline 3, and the flow meter 2 will display the flow rate of the compressed air passing through. The displayed flow is the air leakage of the inflatable sealing ring 5. In actual use, the flow value measured by the flowmeter 2 will be transmitted to the control system in real time. It is judged that there is leakage in the inflatable sealing ring 5 by the flow value obtained, and an alarm will be activated to notify the operator that there is leakage and needs to be dealt with. The operator can immediately stop the production, check the leakage of the sealing ring, and deal with it in time to reduce the risk of pharmaceutical production.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109025715A (en) * | 2018-09-04 | 2018-12-18 | 上海翡诺医药设备有限公司 | A kind of isolator bilayer zone sterilizing door mechanism |
| CN110494222A (en) * | 2017-04-06 | 2019-11-22 | 伊鲁米那股份有限公司 | On-site fluid inspection |
| GB2578648A (en) * | 2018-11-02 | 2020-05-20 | Romar International Ltd | Apparatus, system and method for monitoring sealing devices |
| US12521713B2 (en) | 2017-04-06 | 2026-01-13 | Illumina, Inc. | Method and apparatus to identify fluidic path positions |
-
2015
- 2015-12-18 CN CN201521066306.3U patent/CN205333264U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110494222A (en) * | 2017-04-06 | 2019-11-22 | 伊鲁米那股份有限公司 | On-site fluid inspection |
| CN110494222B (en) * | 2017-04-06 | 2021-12-21 | 伊鲁米那股份有限公司 | On-site fluid inspection |
| US11351541B2 (en) | 2017-04-06 | 2022-06-07 | Illumina, Inc. | In-situ fluidic inspection |
| US11724258B2 (en) | 2017-04-06 | 2023-08-15 | Illumina, Inc. | In-situ fluidic inspection |
| US12521713B2 (en) | 2017-04-06 | 2026-01-13 | Illumina, Inc. | Method and apparatus to identify fluidic path positions |
| CN109025715A (en) * | 2018-09-04 | 2018-12-18 | 上海翡诺医药设备有限公司 | A kind of isolator bilayer zone sterilizing door mechanism |
| GB2578648A (en) * | 2018-11-02 | 2020-05-20 | Romar International Ltd | Apparatus, system and method for monitoring sealing devices |
| GB2578648B (en) * | 2018-11-02 | 2023-06-14 | Romar International Ltd | Apparatus, system and method for monitoring sealing devices |
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