CN205332903U - Industry refrigeration cycle water system - Google Patents
Industry refrigeration cycle water system Download PDFInfo
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- CN205332903U CN205332903U CN201521115163.0U CN201521115163U CN205332903U CN 205332903 U CN205332903 U CN 205332903U CN 201521115163 U CN201521115163 U CN 201521115163U CN 205332903 U CN205332903 U CN 205332903U
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Abstract
本实用新型公开了一种工业冷却循环水系统,包括冷却塔、循环水泵、供水管道和变频控制器,变频器与循环水泵电连接,循环水泵的进水口与冷却塔的出水口通过管道连通,循环水泵的出水口通过供水管道与被冷却设备的进水口连通,被冷却设备的出水口通过回水管道与冷却塔的回水口连通;还包括设置在冷却塔的出水口的第一温度传感器、设置在冷却塔的回水口的第二温度传感器、设置在被冷却设备的进水口的第三温度传感器、设置在被冷却设备的出水口的第四温度传感器以及PID控制器;第一温度传感器、第二温度传感器、第三温度传感器、第四温度传感器均与PID控制器电连接,PID控制器与变频控制器电连接。本实用新型具有调节精确,节能减排的特点。
The utility model discloses an industrial cooling circulating water system, which comprises a cooling tower, a circulating water pump, a water supply pipeline and a frequency conversion controller. The water outlet of the circulating water pump communicates with the water inlet of the cooled equipment through the water supply pipe, and the water outlet of the cooled equipment communicates with the water return port of the cooling tower through the water return pipe; it also includes a first temperature sensor arranged at the water outlet of the cooling tower, The second temperature sensor arranged at the water return port of the cooling tower, the third temperature sensor arranged at the water inlet of the cooled equipment, the fourth temperature sensor arranged at the water outlet of the cooled equipment and the PID controller; the first temperature sensor, The second temperature sensor, the third temperature sensor and the fourth temperature sensor are all electrically connected to the PID controller, and the PID controller is electrically connected to the frequency conversion controller. The utility model has the characteristics of precise adjustment, energy saving and emission reduction.
Description
技术领域 technical field
本实用新型涉及一种工业冷却技术,更具体地说,它涉及一种工业冷却循环水系统。 The utility model relates to an industrial cooling technology, more specifically, it relates to an industrial cooling circulating water system.
背景技术 Background technique
传统冷却循环水系统包括循环水泵、配套电机、终端用户(换热器等)、冷却塔、管阀等,系统主要通过热交换原理,利用循环水作为媒介,带走终端用户(换热器等)运行产生的热量,通过冷却塔热交换至大气。整个过程中,系统总换热量受系统产能、气候、冷却塔效率及管路等因素影响,循环水泵需要经常调节使用。目前系统供水调节主要采用节流阀、手动变频调节、恒压变频调节。采用节流阀调节,通过调节系统沿程管路损失,改变系统供水量,调节总换热量。手动变频调节,利用手动调节电机变频控制器频率,改变循环水泵配套电机转速,调节系统运行工况,以适应系统运行变化。恒压变频调节,变频控制器信号源为系统供水压力信号,利用变频,实现恒压或变压调节。 The traditional cooling circulating water system includes circulating water pumps, supporting motors, end users (heat exchangers, etc.), cooling towers, pipe valves, etc. The system mainly uses the principle of heat exchange and uses circulating water as a medium to take away end users (heat exchangers, etc.) ) The heat generated by the operation is exchanged to the atmosphere through the cooling tower. Throughout the process, the total heat transfer of the system is affected by factors such as system capacity, climate, cooling tower efficiency, and pipelines. The circulating water pump needs to be adjusted frequently. At present, the water supply adjustment of the system mainly adopts throttle valve, manual frequency conversion adjustment, and constant pressure frequency conversion adjustment. The throttling valve is used to adjust the loss of the pipeline along the system to change the water supply of the system and adjust the total heat transfer. Manual frequency conversion adjustment, using manual adjustment of the frequency of the motor frequency conversion controller, changing the speed of the supporting motor of the circulating water pump, and adjusting the operating conditions of the system to adapt to the changes in system operation. Constant pressure frequency conversion adjustment, the signal source of the frequency conversion controller is the system water supply pressure signal, using frequency conversion to achieve constant pressure or variable pressure adjustment.
上述的现有技术,存在系统能耗较高,操作简单但工作量大,调节精度低,很难调节到最佳工况点等缺陷。 The above-mentioned prior art has defects such as high energy consumption of the system, simple operation but heavy workload, low adjustment accuracy, and difficulty in adjusting to the optimum working point.
实用新型内容 Utility model content
针对现有技术存在的不足,本实用新型的目的在于提供一种工业冷却循环水系统,具有调节精确,节能减排的特点。 In view of the deficiencies in the prior art, the purpose of the utility model is to provide an industrial cooling circulating water system, which has the characteristics of precise adjustment, energy saving and emission reduction.
为实现上述目的,本实用新型提供了如下技术方案: In order to achieve the above object, the utility model provides the following technical solutions:
一种工业冷却循环水系统,包括冷却塔、循环水泵、供水管道和变频控制器,所述变频器与循环水泵电连接,所述循环水泵的进水口与冷却塔的出水口通过管道连通,所述循环水泵的出水口通过供水管道与被冷却设备的进水口连通,所述被冷却设备的出水口通过回水管道与冷却塔的回水口连通;还包括设置在冷却塔的出水口的第一温度传感器、设置在冷却塔的回水口的第二温度传感器、设置在被冷却设备的进水口的第三温度传感器、设置在被冷却设备的出水口的第四温度传感器以及PID控制器;所述第一温度传感器、第二温度传感器、第三温度传感器、第四温度传感器均与PID控制器电连接,所述PID控制器与变频控制器电连接。 An industrial cooling circulating water system, comprising a cooling tower, a circulating water pump, a water supply pipeline and a frequency conversion controller, the frequency converter is electrically connected to the circulating water pump, the water inlet of the circulating water pump is connected to the water outlet of the cooling tower through a pipeline, and the The water outlet of the circulating water pump communicates with the water inlet of the cooled equipment through the water supply pipeline, and the water outlet of the cooled equipment communicates with the water return port of the cooling tower through the water return pipeline; A temperature sensor, a second temperature sensor arranged at the water return port of the cooling tower, a third temperature sensor arranged at the water inlet of the cooled equipment, a fourth temperature sensor arranged at the water outlet of the cooled equipment, and a PID controller; The first temperature sensor, the second temperature sensor, the third temperature sensor, and the fourth temperature sensor are all electrically connected to the PID controller, and the PID controller is electrically connected to the frequency conversion controller.
进一步的,所述冷却塔与循环水泵之间的管道上还设有排气阀。 Further, an exhaust valve is also provided on the pipeline between the cooling tower and the circulating water pump.
进一步的,所述回水管道上安装有除氧器。 Further, a deaerator is installed on the return water pipeline.
进一步的,所述回水管道上还安装有混合床和树脂捕捉器。 Further, a mixing bed and a resin trap are also installed on the return water pipe.
进一步的,还包括补水池、补水水泵以及水位传感器,所述水位传感器安装于冷却塔内,所述补水水泵的进水口与补水池连通,出水口与冷却塔连通,所述补水水泵、水位传感器与变频控制器电连接。 Further, it also includes a supplementary water tank, a supplementary water pump and a water level sensor, the water level sensor is installed in the cooling tower, the water inlet of the supplementary water pump is connected to the supplementary water pool, and the water outlet is connected to the cooling tower. It is electrically connected with the frequency conversion controller.
进一步的,所述补水水泵的出水口连接有自清洗过滤器。 Further, a self-cleaning filter is connected to the water outlet of the supplementary water pump.
进一步的,还包括第一电动三通阀、第二电动三通阀,所述第一电动三通阀的进水口与自清洗过滤器的出水口连通,其中一个出水口与冷却塔连通,另一个出水口与供水管道连接;所述第二电动三通阀的进水口与树脂捕捉器的出口连通,其中一个出水口与冷却塔连通,另一个出水口与补水池连通。 Further, it also includes a first electric three-way valve and a second electric three-way valve, the water inlet of the first electric three-way valve communicates with the water outlet of the self-cleaning filter, one of the water outlets communicates with the cooling tower, and the other One water outlet is connected to the water supply pipeline; the water inlet of the second electric three-way valve is connected to the outlet of the resin trap, one of the water outlets is connected to the cooling tower, and the other water outlet is connected to the replenishment pool.
与现有技术相比,本实用新型的优点是:通过以上技术方案,以冷却塔的供回水温度、被冷却设备的温度等为信号源,经过PID控制器的计算,给予变频控制器可靠的参考,从而使变频控制器能够精确控制循环水泵的工作频率,达到循环水系统介质恒温运行,精确调节,节能减排。 Compared with the prior art, the utility model has the advantages of: through the above technical scheme, the temperature of the cooling tower’s supply and return water, the temperature of the equipment to be cooled, etc. Reference, so that the frequency conversion controller can accurately control the working frequency of the circulating water pump, to achieve constant temperature operation of the circulating water system medium, precise adjustment, energy saving and emission reduction.
附图说明 Description of drawings
图1为本实用新型中工业冷却循环水系统的系统原理图。 Fig. 1 is the system schematic diagram of the industrial cooling circulating water system in the utility model.
具体实施方式 detailed description
参照图1,一种工业冷却循环水系统,包括冷却塔、循环水泵、供水管道和变频控制器,变频器与循环水泵电连接,循环水泵的进水口与冷却塔的出水口通过管道连通,循环水泵的出水口通过供水管道与被冷却设备的进水口连通,被冷却设备的出水口通过回水管道与冷却塔的回水口连通;还包括设置在冷却塔的出水口的第一温度传感器、设置在冷却塔的回水口的第二温度传感器、设置在被冷却设备的进水口的第三温度传感器、设置在被冷却设备的出水口的第四温度传感器以及PID控制器;第一温度传感器、第二温度传感器、第三温度传感器、第四温度传感器均与PID控制器电连接,PID控制器与变频控制器电连接。通过以上技术方案,以冷却塔的供回水温度、被冷却设备的温度等为信号源,经过PID控制器的计算,给予变频控制器可靠的参考,从而使变频控制器能够精确控制循环水泵的工作频率,达到循环水系统介质恒温运行,精确调节,节能减排。 Referring to Figure 1, an industrial cooling circulating water system includes a cooling tower, a circulating water pump, a water supply pipeline and a frequency conversion controller. The water outlet of the water pump communicates with the water inlet of the cooled equipment through the water supply pipeline, and the water outlet of the cooled equipment communicates with the water return port of the cooling tower through the water return pipeline; it also includes a first temperature sensor arranged at the water outlet of the cooling tower, a set The second temperature sensor at the water return port of the cooling tower, the third temperature sensor arranged at the water inlet of the cooled equipment, the fourth temperature sensor and the PID controller arranged at the water outlet of the cooled equipment; the first temperature sensor, the first The second temperature sensor, the third temperature sensor and the fourth temperature sensor are all electrically connected to the PID controller, and the PID controller is electrically connected to the variable frequency controller. Through the above technical scheme, the temperature of the supply and return water of the cooling tower, the temperature of the equipment to be cooled, etc. are used as signal sources, and after the calculation of the PID controller, a reliable reference is given to the frequency conversion controller, so that the frequency conversion controller can accurately control the circulating water pump. The working frequency can achieve the constant temperature operation of the circulating water system medium, precise adjustment, energy saving and emission reduction.
另外,冷却塔与循环水泵之间的管道上还设有排气阀,从而能够及时的排出循环系统介质中的空气,保持管道内的气压恒定,防止因气压过高而导致的爆管现象。 In addition, there is an exhaust valve on the pipeline between the cooling tower and the circulating water pump, so that the air in the circulation system medium can be discharged in time, the air pressure in the pipeline can be kept constant, and the pipe burst caused by excessive air pressure can be prevented.
同时,为了避免管道内壁快速氧化,延长使用寿命,本实施例中,还在回水管道上安装有除氧器,进而能够较好的去除介质中的氧气。 At the same time, in order to avoid rapid oxidation of the inner wall of the pipeline and prolong the service life, in this embodiment, a deaerator is installed on the return water pipeline, so as to better remove oxygen in the medium.
进一步的,回水管道上还安装有混合床和树脂捕捉器。 Further, a mixing bed and a resin trap are also installed on the return water pipe.
由于冷却塔在工作过程中,会不断的有水份损失,因此,需要对循环系统进行补水。本实施例中,为了达到以上目的,相应的设置了补水池、补水水泵以及水位传感器,水位传感器安装于冷却塔内,补水水泵的进水口与补水池连通,出水口与冷却塔连通,补水水泵、水位传感器与变频控制器电连接。当冷却塔内的水位不足时,变频控制器控制补水水泵工作,向冷却塔补水,同时,补水水泵的出水口连接有自清洗过滤器,对补水池提供的水进行过滤,保证循环系统中的水纯净。 Since the cooling tower will continuously lose water during the working process, it is necessary to replenish the circulation system. In this embodiment, in order to achieve the above purpose, a replenishment pool, a replenishment water pump, and a water level sensor are set up accordingly. , The water level sensor is electrically connected with the frequency conversion controller. When the water level in the cooling tower is insufficient, the frequency conversion controller controls the water supply pump to supply water to the cooling tower. At the same time, the water outlet of the water supply pump is connected with a self-cleaning filter to filter the water provided by the water supply pool to ensure the water supply in the circulation system. The water is pure.
另外,为了防止在冷却塔损坏时,整个循环系统无法工作,本实施例中,还设计了一套备用环路,具体是,增加第一电动三通阀和第二电动三通阀,其中,第一电动三通阀的进水口与自清洗过滤器的出水口连通,其中一个出水口与冷却塔连通,另一个出水口与供水管道连接;第二电动三通阀的进水口与树脂捕捉器的出口连通,其中一个出水口与冷却塔连通,另一个出水口与补水池连通。因此,当冷却损坏时,可以控制第一电动三通阀和第二电动三通阀动作,由补水池直接向循环系统供水,从而能够避免在抢修冷却塔时,整个循环系统崩溃。 In addition, in order to prevent the entire circulation system from being unable to work when the cooling tower is damaged, a set of backup loops is also designed in this embodiment, specifically, the first electric three-way valve and the second electric three-way valve are added, wherein, The water inlet of the first electric three-way valve is connected with the water outlet of the self-cleaning filter, one of the water outlets is connected with the cooling tower, and the other water outlet is connected with the water supply pipeline; the water inlet of the second electric three-way valve is connected with the resin trap The outlets are connected, one of the outlets is connected with the cooling tower, and the other outlet is connected with the make-up pool. Therefore, when the cooling is damaged, the first electric three-way valve and the second electric three-way valve can be controlled to supply water directly to the circulation system from the supplementary water pool, thereby avoiding the collapse of the entire circulation system when the cooling tower is repaired.
以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。 The above descriptions are only preferred implementations of the present utility model, and the protection scope of the present utility model is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present utility model all belong to the protection scope of the present utility model. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.
Claims (7)
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| CN201521115163.0U CN205332903U (en) | 2015-12-28 | 2015-12-28 | Industry refrigeration cycle water system |
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| CN201521115163.0U CN205332903U (en) | 2015-12-28 | 2015-12-28 | Industry refrigeration cycle water system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107421214A (en) * | 2017-08-15 | 2017-12-01 | 马浩田 | A kind of cooling and energy conserving device |
| CN111238132A (en) * | 2020-03-13 | 2020-06-05 | 上海甦源能源科技有限公司 | Energy-saving industrial circulating water system and operation method thereof |
| CN111649522A (en) * | 2020-06-19 | 2020-09-11 | 中国能源建设集团广东省电力设计研究院有限公司 | A circulating cooling water supply system |
-
2015
- 2015-12-28 CN CN201521115163.0U patent/CN205332903U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107421214A (en) * | 2017-08-15 | 2017-12-01 | 马浩田 | A kind of cooling and energy conserving device |
| CN111238132A (en) * | 2020-03-13 | 2020-06-05 | 上海甦源能源科技有限公司 | Energy-saving industrial circulating water system and operation method thereof |
| CN111238132B (en) * | 2020-03-13 | 2021-08-10 | 上海甦源能源科技有限公司 | Energy-saving industrial circulating water system and operation method thereof |
| CN111649522A (en) * | 2020-06-19 | 2020-09-11 | 中国能源建设集团广东省电力设计研究院有限公司 | A circulating cooling water supply system |
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