CN205328270U - Automatic feed supplement of LED circle shake dish machine - Google Patents

Automatic feed supplement of LED circle shake dish machine Download PDF

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CN205328270U
CN205328270U CN201620043394.3U CN201620043394U CN205328270U CN 205328270 U CN205328270 U CN 205328270U CN 201620043394 U CN201620043394 U CN 201620043394U CN 205328270 U CN205328270 U CN 205328270U
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led
vibration
frame
sensing
feed supplement
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陈业宁
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Jiangmen Jianghai District Kaihui Photoelectric Equipment Co Ltd
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Jiangmen Jianghai District Kaihui Photoelectric Equipment Co Ltd
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Abstract

The utility model discloses an automatic feed supplement of LED circle shake dish machine, including frame, containing bucket, silo, electromagnetic shaker under feed opening, unloading regulating plate, the vibrations formula, still the disc is expected to the receipts of the discharge gate below of silo under lieing in the vibrations formula, being equipped with the support arm that stretches out in the frame, being equipped with photoelectric sensing switch and response on the support arm and receiving in the material disc sensing arm whether the LED material lacks the material, the sensing tip of sensing arm is equipped with the sensing contact, the sensing contact with receive the thickness that distance between the interior bottom surface of material disc is less than the LED material, still be equipped with in the frame and receive photoelectric sensing switch command signal and control whether the electromagnetic shaker shakes and the controller of frequency of shoc and vibrations dynamics. This automatic feed supplement of LED circle shake dish machine can owe the automatic feed supplement of ability under the situation of expecting, the reduction workman runs and carries out the intensity of feed supplement or the equipment of observation function situation, returns energy in board work quality's the detection to can make several mechanical equipment by the multiplex, increase productivity and efficiency.

Description

一种LED圆震盘自动补料机A kind of LED circular vibrating plate automatic feeding machine

技术领域 technical field

本实用新型涉及一种LED材料补料的补料机的技术领域,尤其涉及一种LED圆震盘自动补料机。 The utility model relates to the technical field of a feeding machine for feeding LED materials, in particular to an automatic feeding machine for LED circular vibration discs.

背景技术 Background technique

目前,LED的生产自动化已是炽热化,圆震盘的自动上料也是普遍使用,一个工人要看二台分光机或切脚机或编带机也是常事,但要再看多几台机就会忙不过来,并且劳动强度和过大,工人受不了,工人数量的增加令企业成本过高,难以为计,做成两难状况。 At present, the automation of LED production has become hot, and the automatic feeding of circular vibrating discs is also widely used. It is common for a worker to look at two spectrometers or cutting machines or braiding machines, but it is necessary to look at a few more machines. It will be too busy, and the labor intensity is too high for workers to bear. The increase in the number of workers will make the cost of the enterprise too high, making it difficult to calculate, creating a dilemma.

发明内容 Contents of the invention

本实用新型的目的是解决现有技术中的LED圆震盘机存在不足的缺陷,提供一种LED圆震盘自动补料机,该LED圆震盘自动补料机能在欠料的状况下能自动补料,减少工人跑动进行补料或观察设备运作情况的强度,将精力回归到机台作业质量的检测上,并能多工作几台机械设备,提高生产力和效率。 The purpose of this utility model is to solve the shortcomings of the LED circular vibrating disk machine in the prior art, and provide an automatic LED circular vibrating disk feeding machine. Automatic refilling reduces the intensity of workers running to refill or observe the operation of equipment, and returns energy to the inspection of machine operation quality, and can work on several more machinery and equipment to improve productivity and efficiency.

本实用新型解决其技术问题所采用的技术方案是:一种LED圆震盘自动补料机,包括机架及设于机架上用于盛装LED材料的盛料桶,盛料桶上设有下料口及对下料口的大小进行调节控制的下料调节板,机架上设有位于下料口和下料调节板下方的震动式下料槽,震动式下料槽的底部安装有震动器,震动器通过震动器支座安装于支架上;还包括有位于震动式下料槽的出料口下方的收料圆盘;机架上设有伸出的支架臂,支架臂上设有光电感应开关和感应收料圆盘中LED材料是否缺料的传感臂,传感臂的传感端部设有传感触头,传感触头与收料圆盘内底部表面之间的距离小于LED材料的厚度;机架上还设有接收光电感应开关指令信号并控制震动器是否震动及震动频率和震动力度的控制器。盛料桶放入的LED材料最大容量可供机台生产使用6-8小时,也就是上班开机放入LED材料可足够一个班次使用,节省一个班次一个机台要放入几十次材料的工作,就算是一个人管5-6个机台也不会很累。下料调节板可根据LED材料的管体大小、LED材料受地球重力的作用力大小等而适当调节盛料桶的下料口大小,令LED材料能自然滑落且适量的滑落流出,流出的LED材料不会打结和刮伤;下料口的大小受下料调节板的控制。传感臂随着收料圆盘中LED材料的数量多少变化令光电感应开关发出指令信号给控制器,控制器控制震动器的震动工作,令震动式下料槽震动,震动式下料槽震动时触发盛料桶的LED材料从下料口滑出,根据震动的力度和频率等LED材料会适量滑至震动式下料槽中并最终落入收料圆盘内;当收料圆盘内的LED材料数量达到设定量时,传感臂通过光电感应开关反馈指令信号到控制器控制震动器停止震动,以达到停止震动落料的目的。控制器通过光电感应开关的指令信号作出是否震动下料和下料量的控制,而控制器可以对震动器发出开启延时指令信号和关闭延时指令信号,通过调节开启延时指令信号和关闭延时指令信号能够令盛料桶的LED材料下料数量合适和运行顺畅,不断料地供给。而传感触头与收料圆盘内底部表面之间的距离小于LED材料的厚度的设计是可及时反馈信号至光电感应开关,当收料圆盘的LED材料与传感触头接触时,证明收料圆盘的材料充足;而当传感触头没有与收料圆盘的LED材料没有接触时,则证明收料圆盘中有欠料情况,传感触头则会反馈信号至光电感应开关,然后光电感应开关发出指令信号控制下料。 The technical solution adopted by the utility model to solve the technical problem is: an automatic feeding machine for LED circular vibrating discs, including a frame and a container for holding LED materials on the frame. The blanking opening and the blanking adjustment plate for adjusting and controlling the size of the blanking opening are provided on the frame with a vibrating feeding trough located below the feeding opening and the blanking adjusting plate. The bottom of the vibrating feeding trough is installed with Vibrator, the vibrator is installed on the support through the vibrator support; it also includes a receiving disc located below the discharge port of the vibrating feeding trough; the frame is provided with an extended support arm, and the support arm is provided with There is a photoelectric sensor switch and a sensing arm for sensing whether the LED material in the receiving disc is short of material. The sensing end of the sensing arm is provided with a sensing contact, and the gap between the sensing contact and the inner bottom surface of the receiving disc is The distance is less than the thickness of the LED material; the frame is also equipped with a controller that receives the command signal of the photoelectric sensor switch and controls whether the vibrator vibrates, the vibration frequency and the vibration intensity. The maximum capacity of the LED material put in the material bucket can be used for the production of the machine for 6-8 hours, that is to say, the LED material can be used for one shift when the machine is turned on at work, saving dozens of times of material work for one shift and one machine , even if one person manages 5-6 machines, it will not be very tiring. The blanking adjustment plate can properly adjust the size of the blanking opening of the storage tank according to the size of the tube body of the LED material, the force of the LED material by the gravity of the earth, etc., so that the LED material can slide down naturally and flow out in an appropriate amount. The material will not be knotted and scratched; the size of the feeding opening is controlled by the feeding adjustment plate. The sensor arm changes with the amount of LED material in the receiving disc, so that the photoelectric sensor switch sends a command signal to the controller, and the controller controls the vibration work of the vibrator, so that the vibrating feeding chute vibrates, and the vibrating feeding chute vibrates When triggering the LED material of the material barrel to slide out from the material opening, according to the strength and frequency of the vibration, the LED material will slide into the vibrating material trough in an appropriate amount and finally fall into the receiving disc; when the receiving disc When the amount of LED material reaches the set amount, the sensing arm feeds back the instruction signal through the photoelectric sensor switch to the controller to control the vibrator to stop the vibration, so as to achieve the purpose of stopping the vibration and blanking. The controller controls whether to vibrate the feeding and the amount of feeding through the command signal of the photoelectric sensor switch, and the controller can send the opening delay command signal and the closing delay command signal to the vibrator, by adjusting the opening delay command signal and closing The delay command signal can make the amount of LED material feeding in the bucket suitable and run smoothly, and supply continuously. The design that the distance between the sensing contact and the inner bottom surface of the receiving disc is smaller than the thickness of the LED material can feed back the signal to the photoelectric sensor switch in time. When the LED material of the receiving disc contacts the sensing contact, It proves that the material of the receiving disc is sufficient; and when the sensing contact is not in contact with the LED material of the receiving disc, it proves that there is insufficient material in the receiving disc, and the sensing contact will feedback the signal to the photoelectric Inductive switch, and then the photoelectric sensor switch sends a command signal to control the blanking.

进一步的,所述传感臂为活动安装于支架臂上并受收料圆盘内的LED材料冲击时可作上下自由摆动。 Further, the sensing arm is movably installed on the support arm and can freely swing up and down when being impacted by the LED material in the receiving disc.

进一步的,所述震动式下料槽相对水平方向为向下倾斜10-35°设置,震动式下料槽的出料口向下的倾斜角度大于震动式下料槽向下的倾斜角度。倾斜角度的设置可合适地令下料不会过快和过慢,也不会因下料过快造成更大的下落速度,避免对LED材料的管体造成损伤。 Further, the vibrating chute is set at a downward slope of 10-35° relative to the horizontal direction, and the downward inclination angle of the outlet of the vibrating chute is larger than the downward inclination angle of the vibrating chute. The setting of the inclination angle can properly make the feeding not too fast or too slow, and will not cause a greater falling speed due to too fast feeding, so as to avoid damage to the tube body of the LED material.

进一步的,所述的盛料桶容量为0.06m3,盛装LED材料量为80-100K。此盛料桶的容量和负载量可供收料圆盘工作生产6-8小时了,也基本足够供应一个班次的生产需求。 Further, the capacity of the said bucket is 0.06m 3 , and the volume of containing LED materials is 80-100K. The capacity and loading capacity of this material bucket can be used for the production of the receiving disc for 6-8 hours, and it is basically enough to supply the production needs of one shift .

进一步的,所述的机架高度为方便入料至盛料桶内的1.3m。机架过高,不利于盛料桶的放料,过低也不利于放料,且过低也会造成有异物容易掉落盛料桶中,合适的高度方便操作,也减轻劳动人员的劳动力和强度。 Further, the height of the rack is 1.3m which is convenient for feeding materials into the storage tank. If the frame is too high, it is not conducive to the discharge of the material tank, and if it is too low, it is not conducive to the material discharge, and if it is too low, foreign objects will easily fall into the material tank. The appropriate height is convenient for operation and reduces the labor force of the laborers. and strength.

综上所述,本实用新型的LED圆震盘自动补料机能在欠料的状况下能自动补料,减少工人跑动进行补料或观察设备运作情况的强度,将精力回归到机台作业质量的检测上,并能多工作几台机械设备,提高生产力和效率。 To sum up, the automatic feeding function of the LED circular vibration disc of the present invention can automatically feed the material in the case of insufficient material, reducing the intensity of workers running to replenish the material or observing the operation of the equipment, and returning the energy to the machine operation In terms of quality inspection, it can work with several more mechanical equipment to improve productivity and efficiency.

附图说明 Description of drawings

图1是本实施例1的一种LED圆震盘自动补料机局部零件装配的示意图。 Fig. 1 is a schematic diagram of partial parts assembly of an LED circular vibrating disc automatic refilling machine according to the first embodiment.

具体实施方式 detailed description

实施例1 Example 1

本实用新型实施例1所描述的一种LED圆震盘自动补料机,如图1所示,包括机架1及设于机架上用于盛装LED材料的盛料桶2,盛料桶上设有下料口3及对下料口的大小进行调节控制的下料调节板4,机架上设有位于下料口和下料调节板下方的震动式下料槽5,震动式下料槽的底部安装有震动器6,震动器通过震动器支座7安装于支架上;还包括有位于震动式下料槽的出料口下方的收料圆盘;机架上设有伸出的支架臂8,支架臂上设有光电感应开关9和感应收料圆盘中LED材料是否缺料的传感臂10,传感臂的传感端部设有传感触头11,传感触头与收料圆盘内底部表面之间的距离小于LED材料的厚度;机架上还设有接收光电感应开关指令信号并控制震动器是否震动及震动频率和震动力度的控制器12。盛料桶放入的LED材料最大容量可供机台生产使用6-8小时,也就是上班开机放入LED材料可足够一个班次使用,节省一个班次一个机台要放入几十次材料的工作,就算是一个人管5-6个机台也不会很累。下料调节板可根据LED材料的管体大小、LED材料受地球重力的作用力大小等而适当调节盛料桶的下料口大小,令LED材料能自然滑落且适量的滑落流出,流出的LED材料不会打结和刮伤;下料口的大小受下料调节板的控制。传感臂随着收料圆盘中LED材料的数量多少变化令光电感应开关发出指令信号给控制器,控制器控制震动器的震动工作,令震动式下料槽震动,震动式下料槽震动时触发盛料桶的LED材料从下料口滑出,根据震动的力度和频率等LED材料会适量滑至震动式下料槽中并最终落入收料圆盘内;当收料圆盘内的LED材料数量达到设定量时,传感臂通过光电感应开关反馈指令信号到控制器控制震动器停止震动,以达到停止震动落料的目的。控制器通过光电感应开关的指令信号作出是否震动下料和下料量的控制,而控制器可以对震动器发出开启延时指令信号和关闭延时指令信号,通过调节开启延时指令信号和关闭延时指令信号能够令盛料桶的LED材料下料数量合适和运行顺畅,不断料地供给。而传感触头与收料圆盘内底部表面之间的距离小于LED材料的厚度的设计是可及时反馈信号至光电感应开关,当收料圆盘的LED材料与传感触头接触时,证明收料圆盘的材料充足;而当传感触头没有与收料圆盘的LED材料没有接触时,则证明收料圆盘中有欠料情况,传感触头则会反馈信号至光电感应开关,然后光电感应开关发出指令信号控制下料。 The utility model embodiment 1 described a kind of LED circular vibrating disk automatic refilling machine, as shown in Figure 1, comprises frame 1 and is arranged on the frame and is used for containing the material bucket 2 of LED material, the material bucket The top is provided with a blanking port 3 and a blanking regulating plate 4 for adjusting and controlling the size of the blanking port. The bottom of the chute is equipped with a vibrator 6, and the vibrator is installed on the support through the vibrator support 7; it also includes a receiving disc located below the discharge port of the vibrating feed chute; the frame is provided with a protruding The bracket arm 8 is provided with a photoelectric sensor switch 9 and a sensing arm 10 for sensing whether the LED material in the receiving disc is short of material on the bracket arm. The sensing end of the sensing arm is provided with a sensing contact 11 for sensing The distance between the contact and the inner bottom surface of the receiving disk is less than the thickness of the LED material; the frame is also provided with a controller 12 that receives the command signal of the photoelectric sensor switch and controls whether the vibrator vibrates, the frequency of vibration and the intensity of vibration. The maximum capacity of the LED material put in the material bucket can be used for the production of the machine for 6-8 hours, that is to say, the LED material can be used for one shift when the machine is turned on at work, saving dozens of times of material work for one shift and one machine , even if one person manages 5-6 machines, it will not be very tiring. The blanking adjustment plate can properly adjust the size of the blanking opening of the storage tank according to the size of the tube body of the LED material, the force of the LED material by the gravity of the earth, etc., so that the LED material can slide down naturally and flow out in an appropriate amount. The material will not be knotted and scratched; the size of the feeding opening is controlled by the feeding adjustment plate. The sensor arm changes with the amount of LED material in the receiving disc, so that the photoelectric sensor switch sends a command signal to the controller, and the controller controls the vibration work of the vibrator, so that the vibrating feeding chute vibrates, and the vibrating feeding chute vibrates When triggering the LED material of the material barrel to slide out from the material opening, according to the strength and frequency of the vibration, the LED material will slide into the vibrating material trough in an appropriate amount and finally fall into the receiving disc; when the receiving disc When the amount of LED material reaches the set amount, the sensing arm feeds back the instruction signal through the photoelectric sensor switch to the controller to control the vibrator to stop the vibration, so as to achieve the purpose of stopping the vibration and blanking. The controller controls whether to vibrate the feeding and the amount of feeding through the command signal of the photoelectric sensor switch, and the controller can send the opening delay command signal and the closing delay command signal to the vibrator, by adjusting the opening delay command signal and closing The delay command signal can make the amount of LED material feeding in the bucket suitable and run smoothly, and supply continuously. The design that the distance between the sensing contact and the inner bottom surface of the receiving disc is smaller than the thickness of the LED material can feed back the signal to the photoelectric sensor switch in time. When the LED material of the receiving disc contacts the sensing contact, It proves that the material of the receiving disc is sufficient; and when the sensing contact is not in contact with the LED material of the receiving disc, it proves that there is insufficient material in the receiving disc, and the sensing contact will feedback the signal to the photoelectric Inductive switch, and then the photoelectric sensor switch sends a command signal to control the blanking.

该传感臂为活动安装于支架臂上并受收料圆盘内的LED材料冲击时可作上下自由摆动。 The sensing arm is movably installed on the support arm and can freely swing up and down when being impacted by the LED material in the receiving disk.

该震动式下料槽相对水平方向为向下倾斜10-35°设置,震动式下料槽的出料口向下的倾斜角度大于震动式下料槽向下的倾斜角度。倾斜角度的设置可合适地令下料不会过快和过慢,也不会因下料过快造成更大的下落速度,避免对LED材料的管体造成损伤。 The vibration-type feeding chute is set at a downward slope of 10-35° relative to the horizontal direction, and the downward inclination angle of the discharge port of the vibration-type feeding trough is greater than the downward inclination angle of the vibration-type feeding chute. The setting of the inclination angle can properly make the feeding not too fast or too slow, and will not cause a greater falling speed due to too fast feeding, so as to avoid damage to the tube body of the LED material.

该盛料桶容量为0.06m3,盛装LED材料量为80-100K。此盛料桶的容量和负载量可供收料圆盘工作生产6-8小时了,也基本足够供应一个班次的生产需求。 The storage tank has a capacity of 0.06m 3 and holds 80-100K of LED materials. The capacity and loading capacity of this material bucket can be used for the production of the receiving disc for 6-8 hours, and it is basically enough to supply the production needs of one shift .

该机架高度为方便入料至盛料桶内的1.3m。机架过高,不利于盛料桶的放料,过低也不利于放料,且过低也会造成有异物容易掉落盛料桶中,合适的高度方便操作,也减轻劳动人员的劳动力和强度。 The height of the rack is 1.3m for convenient feeding into the material tank. If the frame is too high, it is not conducive to the discharge of the material tank, and if it is too low, it is not conducive to the material discharge, and if it is too low, foreign objects will easily fall into the material tank. The appropriate height is convenient for operation and reduces the labor force of the laborers. and strength.

以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型的技术内容作任何形式上的限制。凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型的技术方案的范围内。 The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the technical content of the present utility model in any form. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the utility model still belong to the scope of the technical solution of the utility model.

Claims (5)

1. a LED round tremble dish automatic feeding machine, including frame and be located in frame for containing the bucket of LED material, it is characterized in that, bucket is provided with feed opening and the size to feed opening is adjusted the blanking adjustable plate that controls, frame is provided with the vibration-type blanking groove below feed opening and blanking adjustable plate, the bottom of vibration-type blanking groove is provided with electromagnetic shaker, and electromagnetic shaker is installed on support by electromagnetic shaker bearing;Also include the disk for collecting material below the discharging opening being positioned at vibration-type blanking groove;Frame is provided with the support arm stretched out, support arm is provided with photoelectric sensor switch and senses whether LED material in disk for collecting material lacks the pickup arm of material, the sensing end of pickup arm is provided with sensor contact, and the distance between sensor contact and disk for collecting material interior bottom surface is less than the thickness of LED material;Frame is additionally provided with and receives photoelectric sensor switch command signal and control whether electromagnetic shaker shakes and the controller of vibration frequency and vibrations dynamics。
2. a kind of LED round tremble dish automatic feeding machine according to claim 1, it is characterised in that described pickup arm is be movably installed on support arm and can freely up and down swing during by LED material impact in disk for collecting material。
3. a kind of LED round tremble dish automatic feeding machine according to claim 2, it is characterized in that, described vibration-type blanking groove relatively horizontal orientation is downward-sloping 10-35 ° of setting, the angle of inclination that the downward angle of inclination of the discharging opening of vibration-type blanking groove is downward more than vibration-type blanking groove。
4. a kind of LED round tremble dish automatic feeding machine according to claim 3, it is characterised in that described bucket capacity is 0.06m3, containing LED quantity of material is 80-100K。
5. a kind of LED round tremble dish automatic feeding machine according to claim 4, it is characterised in that described bracket height is for convenience of the 1.3m in pan feeding to bucket。
CN201620043394.3U 2016-01-18 2016-01-18 Automatic feed supplement of LED circle shake dish machine Expired - Fee Related CN205328270U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108328266A (en) * 2018-03-14 2018-07-27 无锡市锡东橡塑机械有限公司 Funnel conveying device
CN110420742A (en) * 2019-07-02 2019-11-08 康定龙源穗城石膏有限责任公司 Vibration feeding, crushing all-in-one machine for plaster stone
CN111185400A (en) * 2020-03-19 2020-05-22 中国热带农业科学院湛江实验站 Bagasse degradation bacterial strain intelligent screening device
CN111924558A (en) * 2020-06-17 2020-11-13 东风汽车有限公司 Bowl-shaped plug time-delay automatic feeding device and bowl-shaped plug production line

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108328266A (en) * 2018-03-14 2018-07-27 无锡市锡东橡塑机械有限公司 Funnel conveying device
CN110420742A (en) * 2019-07-02 2019-11-08 康定龙源穗城石膏有限责任公司 Vibration feeding, crushing all-in-one machine for plaster stone
CN111185400A (en) * 2020-03-19 2020-05-22 中国热带农业科学院湛江实验站 Bagasse degradation bacterial strain intelligent screening device
CN111924558A (en) * 2020-06-17 2020-11-13 东风汽车有限公司 Bowl-shaped plug time-delay automatic feeding device and bowl-shaped plug production line

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