CN205326403U - Dull polish EVA glued membrane - Google Patents
Dull polish EVA glued membrane Download PDFInfo
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- CN205326403U CN205326403U CN201520953973.7U CN201520953973U CN205326403U CN 205326403 U CN205326403 U CN 205326403U CN 201520953973 U CN201520953973 U CN 201520953973U CN 205326403 U CN205326403 U CN 205326403U
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Abstract
本实用新型涉及胶膜技术领域,尤其是一种磨砂EVA胶膜;从上到下依次包括第一透明EVA胶膜层、玻璃纤维层、白色EVA胶膜层、第二透明EVA胶膜层,上述各层之间采用热压法粘合,所述EVA胶膜的上下两端面分别有磨砂层,所述磨砂层的深度为30-60μm,所述磨砂层的磨砂颗粒为100-120目;本实用新型中磨砂层的设计大大提高了胶膜表面积,此结构有效地降低了膜与膜叠合收卷时现成的粘附作用,大大提高了胶膜的分离性能,在使用过程,较为粗糙的表面积同样提供了很好的分离作用,有利于太阳电池组件封装时互相叠层和修正,使胶膜更容易受热均匀吸附,不容易走形错位,导致气泡和位移。
The utility model relates to the technical field of adhesive films, in particular to a frosted EVA adhesive film, which comprises a first transparent EVA adhesive film layer, a glass fiber layer, a white EVA adhesive film layer, and a second transparent EVA adhesive film layer from top to bottom. The above-mentioned layers are bonded by hot pressing, and the upper and lower ends of the EVA film are respectively frosted, the depth of the frosted layer is 30-60 μm, and the frosted particles of the frosted layer are 100-120 mesh; The design of the frosted layer in the utility model greatly increases the surface area of the adhesive film. This structure effectively reduces the ready-made adhesion of the film and the film when it is stacked and rolled, and greatly improves the separation performance of the adhesive film. During use, it is relatively rough. The surface area also provides a good separation effect, which is conducive to the mutual lamination and correction of solar cell modules during packaging, so that the adhesive film is more likely to be heated and evenly adsorbed, and it is not easy to be deformed and dislocated, resulting in air bubbles and displacement.
Description
技术领域technical field
本实用新型涉及胶膜技术领域,尤其是一种磨砂EVA胶膜。The utility model relates to the technical field of adhesive films, in particular to a frosted EVA adhesive film.
背景技术Background technique
现有技术中胶膜是一种热熔胶,能够很好地对封装如硅基太阳池片及焊接好的电池片和玻璃或背板之间形成的空隙进行填充密封封装,胶膜加热融化,在50℃~100℃下融化成粘流态,在一定的压力下四处流动填充,在辅助的真空条件下能够完全取代原来的空隙,完成封装。The adhesive film in the prior art is a kind of hot-melt adhesive, which can well fill and seal the gap formed between the package such as silicon-based solar cells and welded solar cells and glass or backplane, and the adhesive film is heated and melted. , It melts into a viscous fluid state at 50 ° C ~ 100 ° C, flows and fills around under a certain pressure, and can completely replace the original gap under the auxiliary vacuum condition to complete the package.
传统的胶膜为光膜或金字塔行结构,光膜表面光洁,膜与膜之间容易粘接,因此,往往需要用离型纸隔离,在使用中光膜与表面粗糙度不够的材料如电池片和背权容易吸附或粘附,造成排列走形。胶膜发展到第二代为表面金字塔型胶膜,此类胶膜增了表面积,提高了分离性,但是由于所包含的空气量较大,容易造成排气不干净,另外由于空隙较多,在外压下容易走形移动。The traditional adhesive film is a light film or a pyramid structure. The surface of the light film is smooth and easy to bond between the films. Therefore, it is often necessary to use a release paper to separate it. In the use of light film and materials with insufficient surface roughness, such as batteries The sheet and the back are easy to absorb or adhere, causing the arrangement to be out of shape. The adhesive film developed to the second generation is a surface pyramid-shaped adhesive film. This type of adhesive film increases the surface area and improves the separation. However, due to the large amount of air contained, it is easy to cause the exhaust to be unclean. It is easy to move out of shape when pressed down.
中国专利200920319218.8中公开了一种磨砂胶膜,包括胶膜,胶膜上设有磨砂层,所述的胶膜和磨砂层为一体化,其解决了排气不干净,在外压下容易走形移动的技术不足,但还是有待改进。Chinese patent 200920319218.8 discloses a frosted film, including a film with a frosted layer on the film, the film and the frosted layer are integrated, which solves the problem of dirty exhaust and easy deformation under external pressure Mobile technology is deficient, but could be improved.
发明内容Contents of the invention
本实用新型要解决的技术问题是:克服现有技术中不足,提供一种分离性能好,在外压下不易走形移动的磨砂EVA胶膜。The technical problem to be solved by the utility model is: to overcome the deficiencies in the prior art and provide a frosted EVA film with good separation performance and not easy to deform and move under external pressure.
为解决上述技术问题,本实用新型采用的技术方案如下:For solving the problems of the technologies described above, the technical scheme that the utility model adopts is as follows:
一种磨砂EVA胶膜,从上到下依次包括第一透明EVA胶膜层、玻璃纤维层、白色EVA胶膜层、第二透明EVA胶膜层,上述各层之间采用热压法粘合,所述EVA胶膜的上下两端面分别有磨砂层,所述磨砂层的深度为30-60μm,所述磨砂层的磨砂颗粒为100-120目。A kind of frosted EVA film, comprising first transparent EVA film layer, glass fiber layer, white EVA film layer, second transparent EVA film layer successively from top to bottom, and adopts hot-pressing method to bond between above-mentioned each layer , the upper and lower ends of the EVA film have a frosted layer respectively, the depth of the frosted layer is 30-60 μm, and the frosted particles of the frosted layer are 100-120 mesh.
进一步的,所述玻璃纤维层与白色EVA胶膜层贴合的面上有凸纹,所述白色EVA胶膜层与玻璃纤维层贴合的面上有与凸纹相匹配的凹纹。Further, the surface where the glass fiber layer is attached to the white EVA film layer has embossed lines, and the surface where the white EVA film layer is attached to the glass fiber layer has concave lines that match the embossed lines.
进一步的,所述玻璃纤维层的厚度为80-100μm。Further, the thickness of the glass fiber layer is 80-100 μm.
进一步的,所述白色EVA胶膜层的厚度为100-120μm。Further, the thickness of the white EVA film layer is 100-120 μm.
进一步的,所述磨砂层的深度为50μm,所述磨砂层的磨砂颗粒为120目。Further, the depth of the frosted layer is 50 μm, and the frosted particles of the frosted layer are 120 mesh.
进一步的,所述磨砂层的深度为60μm,所述磨砂层的磨砂颗粒为100目。Further, the depth of the frosted layer is 60 μm, and the frosted particles of the frosted layer are 100 mesh.
进一步的,所述EVA胶膜的厚度为0.8-1.2mm。Further, the thickness of the EVA film is 0.8-1.2mm.
采用本实用新型的技术方案的有益效果是:The beneficial effects of adopting the technical solution of the utility model are:
1、本实用新型中磨砂层的设计大大提高了胶膜表面积,此结构有效地降低了膜与膜叠合收卷时现成的粘附作用,大大提高了胶膜的分离性能,在使用过程,较为粗糙的表面积同样提供了很好的分离作用,有利于太阳电池组件封装时互相叠层和修正,使胶膜更容易受热均匀吸附,不容易走形错位,导致气泡和位移;1. The design of the frosted layer in the utility model greatly increases the surface area of the adhesive film. This structure effectively reduces the ready-made adhesion when the film is stacked and rolled, and greatly improves the separation performance of the adhesive film. During use, The rougher surface area also provides a good separation effect, which is conducive to the mutual lamination and correction of the solar cell module packaging, so that the adhesive film is easier to be heated and adsorbed evenly, and it is not easy to deform and misalign, resulting in air bubbles and displacement;
2、本实用新型中磨砂层的深度为30-60μm,磨砂层的磨砂颗粒为100-120目;将磨砂层的深度和颗粒大小控制在此范围内,一方面能有效控制膜表面的粗糙度,另一方面能保证EVA胶膜的优良的使用性能。2. The depth of the frosted layer in the utility model is 30-60 μm, and the frosted particles of the frosted layer are 100-120 mesh; the depth and particle size of the frosted layer are controlled within this range, on the one hand, the roughness of the film surface can be effectively controlled On the other hand, it can ensure the excellent performance of the EVA film.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型中玻璃纤维层和白色EVA胶膜层的结构示意图。Fig. 2 is the structural representation of glass fiber layer and white EVA film layer in the utility model.
图中:1第一透明EVA胶膜层,2玻璃纤维层,3白色EVA胶膜层,4第二透明EVA胶膜层,5凸纹,6凹纹。In the figure: 1 first transparent EVA film layer, 2 glass fiber layer, 3 white EVA film layer, 4 second transparent EVA film layer, 5 embossed lines, 6 concave lines.
具体实施方式detailed description
现在结合附图对本实用新型作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。Now in conjunction with accompanying drawing, the utility model is described in further detail. These drawings are all simplified schematic diagrams, and only schematically illustrate the basic structure of the utility model, so they only show the configurations related to the utility model.
如图1所示,一种磨砂EVA胶膜,从上到下依次包括第一透明EVA胶膜层1、玻璃纤维层2、白色EVA胶膜层3、第二透明EVA胶膜层4,此结构设计在增加反射率的同时能够保证EVA与电池片及背板间有很好的粘接性;上述各层之间采用热压法粘合,粘合效果佳,能有效保证磨砂EVA胶膜的质量;所述EVA胶膜的上下两端面分别有磨砂层,磨砂层的设计大大提高了胶膜表面积,此结构有效地降低了膜与膜叠合收卷时现成的粘附作用,大大提高了胶膜的分离性能,在使用过程,较为粗糙的表面积同样提供了很好的分离作用,有利于太阳电池组件封装时互相叠层和修正,磨砂层的处理有效地降低了胶膜的假厚高度,使胶膜更容易受热均匀吸附,不容易走形错位,导致气泡和位移;所述磨砂层的深度为30-60μm,所述磨砂层的磨砂颗粒为100-120目;将磨砂层的深度和颗粒大小控制在此范围内,一方面能有效控制膜表面的粗糙度,另一方面能保证EVA胶膜的优良的使用性能。As shown in Figure 1, a kind of frosted EVA adhesive film, comprises first transparent EVA adhesive film layer 1, glass fiber layer 2, white EVA adhesive film layer 3, the second transparent EVA adhesive film layer 4 successively from top to bottom, here The structural design can ensure good adhesion between EVA and the battery sheet and the back plate while increasing the reflectivity; the above layers are bonded by hot pressing, and the bonding effect is good, which can effectively ensure the frosted EVA film quality; the upper and lower ends of the EVA film have frosted layers respectively, and the design of the frosted layer greatly increases the surface area of the film. The separation performance of the adhesive film is improved. In the process of use, the rougher surface area also provides a good separation effect, which is conducive to the mutual stacking and correction of the solar cell module packaging. The treatment of the frosted layer effectively reduces the false thickness of the adhesive film. height, so that the adhesive film is more likely to be heated and evenly adsorbed, and it is not easy to lose shape and dislocation, resulting in air bubbles and displacement; the depth of the frosted layer is 30-60 μm, and the frosted particles of the frosted layer are 100-120 mesh; Controlling the depth and particle size within this range can effectively control the roughness of the film surface on the one hand, and ensure the excellent performance of the EVA film on the other hand.
优选的,如图2所示,所述玻璃纤维层2与白色EVA胶膜层3贴合的面上有凸纹5,所述白色EVA胶膜层3与玻璃纤维层2贴合的面上有与凸纹5相匹配的凹纹6;采用此结构,能有效提高膜层之间的粘合效果,提高EVA胶膜的使用性能。Preferably, as shown in Figure 2, there are embossments 5 on the surface where the glass fiber layer 2 and the white EVA film layer 3 are bonded, and the white EVA film layer 3 is bonded to the glass fiber layer 2. There are concave grooves 6 that match the convex grooves 5; this structure can effectively improve the bonding effect between the film layers and improve the performance of the EVA film.
优选的,所述玻璃纤维层2的厚度为80-100μm;将玻璃纤维层2的厚度控制在此范围内,能有效提高EVA胶膜的使用性能,本实用新型中玻璃纤维层2的厚度优选为100μm,其他诸如85μm、90μm、95μm也均落入本实用新型的保护范围。Preferably, the thickness of the glass fiber layer 2 is 80-100 μm; controlling the thickness of the glass fiber layer 2 within this range can effectively improve the performance of the EVA adhesive film, and the thickness of the glass fiber layer 2 in the utility model is preferably 100 μm, others such as 85 μm, 90 μm, and 95 μm also fall within the protection scope of the present invention.
优选的,所述白色EVA胶膜层3的厚度为100-120μm;将白色EVA胶膜层3的厚度控制在此范围内,能有效提高EVA胶膜的使用性能,本实用新型中白色EVA胶膜层3的厚度优选为100μm,其他诸如110μm、115μm也均落入本实用新型的保护范围。Preferably, the thickness of the white EVA film layer 3 is 100-120 μm; the thickness of the white EVA film layer 3 is controlled within this range, which can effectively improve the performance of the EVA film. The thickness of the film layer 3 is preferably 100 μm, and other thicknesses such as 110 μm and 115 μm also fall within the protection scope of the present invention.
优选的,所述磨砂层的深度为50μm,所述磨砂层的磨砂颗粒为120目,将磨砂层的深度和磨砂层的磨砂颗粒大小控制在此范围内,排气干净,在外压下不易走形移动。Preferably, the depth of the frosted layer is 50 μm, the frosted particles of the frosted layer are 120 mesh, the depth of the frosted layer and the size of the frosted particles of the frosted layer are controlled within this range, the exhaust is clean, and it is not easy to walk under external pressure. Shape moves.
优选的,所述磨砂层的深度为60μm,所述磨砂层的磨砂颗粒为100目,将磨砂层的深度和磨砂层的磨砂颗粒大小控制在此范围内,排气干净,在外压下不易走形移动。Preferably, the depth of the frosted layer is 60 μm, and the frosted particles of the frosted layer are 100 meshes. The depth of the frosted layer and the size of the frosted particles of the frosted layer are controlled within this range, the exhaust is clean, and it is not easy to walk under external pressure. Shape moves.
优选的,所述EVA胶膜的厚度为0.8-1.2mm,将EVA胶膜的厚度控制在此范围内,EVA胶膜的使用性能佳。Preferably, the thickness of the EVA film is 0.8-1.2mm, if the thickness of the EVA film is controlled within this range, the performance of the EVA film is good.
以上述依据本实用新型的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项实用新型技术思想的范围内,进行多样的变更以及修改。本项实用新型的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Inspired by the above ideal embodiment according to the utility model, through the above description content, relevant staff can completely make various changes and modifications within the scope of not deviating from the technical idea of the utility model. The technical scope of this utility model is not limited to the content in the description, but must be determined according to the scope of the claims.
Claims (7)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114989738A (en) * | 2022-02-17 | 2022-09-02 | 天合光能股份有限公司 | Packaging adhesive film and preparation method and application thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114989738A (en) * | 2022-02-17 | 2022-09-02 | 天合光能股份有限公司 | Packaging adhesive film and preparation method and application thereof |
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Address after: 213200 Jiangsu city of Changzhou province Jintan District Town Industrial District Road No. 68 Patentee after: Jiangsu Swick new materials Co.,Ltd. Address before: 213200 Jiangsu city of Changzhou province Jintan District Town Industrial District Road No. 68 Patentee before: JIANGSU SVECK NEW MATERIAL Co.,Ltd. |
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