CN205326314U - Corona machine - Google Patents
Corona machine Download PDFInfo
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- CN205326314U CN205326314U CN201521098158.3U CN201521098158U CN205326314U CN 205326314 U CN205326314 U CN 205326314U CN 201521098158 U CN201521098158 U CN 201521098158U CN 205326314 U CN205326314 U CN 205326314U
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Abstract
本实用新型公开了一种电晕机,包括一电晕机主体,所述电晕机主体上安装有前牵引辊、第一电晕辊、展开辊、第二电晕辊和后牵引辊。通过两个展开辊可以有效地对工件进行横向展开,防止宽幅的工件被拉伸变形,可适用于不同幅宽的工件;同时本实用新型还分别在第一电晕辊和第二电晕辊的前后设置有前牵引辊和后牵引辊,通过前牵引辊和后牵引辊对工件进行牵引,可以使得工件进入第一电晕辊和第二电晕辊时,工件的幅面上形成稳定的张力并紧贴第一电晕辊和第二电晕辊的辊面,进而防止空气进入工件幅面与第一电晕辊或第二电晕辊之间,有效防止了反面电晕,提高了本实用新型的电晕机的电晕稳定性。
The utility model discloses a corona machine, which comprises a corona machine main body, on which a front traction roller, a first corona roller, an unfolding roller, a second corona roller and a rear traction roller are installed. The workpiece can be effectively expanded laterally by two spreading rollers, preventing wide workpieces from being stretched and deformed, and is applicable to workpieces of different widths; The front and rear traction rollers are arranged at the front and back of the roller, and the workpiece is pulled by the front traction roller and the rear traction roller, so that when the workpiece enters the first corona roller and the second corona roller, a stable surface is formed on the workpiece. Tension and close to the roller surface of the first corona roller and the second corona roller, thereby preventing air from entering between the workpiece web and the first corona roller or the second corona roller, effectively preventing the reverse corona and improving the performance Corona stability of utility model corona machine.
Description
技术领域 technical field
本实用新型涉及一种电晕机,特别是一种可应用于流延膜设备上的电晕机。 The utility model relates to a corona machine, in particular to a corona machine applicable to casting film equipment.
背景技术 Background technique
针对高速流延膜生产线而配备的电晕机往往是单台大功率的发生器,所配备的电晕辊也是直径较大的钢芯包胶辊,转动惯量非常大,这就要求电晕辊必须具备独立的牵引动力,并要使用压辊与之配对使用才能对工件形成牵引力。 The corona machine equipped for the high-speed cast film production line is often a single high-power generator, and the corona roller is also a steel core rubber-coated roller with a large diameter, and the moment of inertia is very large, which requires that the corona roller must have It has an independent traction power, and it needs to be paired with a pressure roller to form a traction force on the workpiece.
由于流延膜设备是宽幅设备,压辊与牵引辊对夹时在整个幅宽范围内所形成的牵引力容易不一致,一方面会导致流延膜的膜面拉伸变形,另一方面由于中间部位压不紧,会导致空气进入膜面与电晕辊之间而被高压电弧击穿,形成反面电晕。面对这一行业问题,我们迫切需要解决以上两个问题:1.进电晕辊前流延膜的膜面需要有效展开;2.电晕过程中如何使膜紧贴电晕辊而防止空气被带入。 Since the casting film equipment is a wide-width equipment, the traction force formed by the pressure roller and the traction roller in the entire width range is easy to be inconsistent. On the one hand, it will cause stretching and deformation of the film surface of the casting film; If the part is not pressed tightly, air will enter between the film surface and the corona roller and be broken down by the high-voltage arc, forming a reverse corona. Facing this industry problem, we urgently need to solve the above two problems: 1. The film surface of the cast film needs to be effectively unfolded before entering the corona roller; 2. How to make the film close to the corona roller during the corona process to prevent air was brought in.
实用新型内容 Utility model content
为了解决上述问题,本实用新型的目的在于提供一种结构简单,既可以有效展开流延膜的膜面,同时可以防止空气被带入膜面与电晕辊之间的电晕机。 In order to solve the above problems, the purpose of this utility model is to provide a corona machine with simple structure, which can effectively expand the film surface of the casting film and prevent air from being brought into the space between the film surface and the corona roller.
本实用新型为解决其技术问题而采用的技术方案是: The technical scheme that the utility model adopts for solving its technical problem is:
一种电晕机,包括一电晕机主体,所述电晕机主体的中上部前后侧分别设置用于牵引工件移动的前牵引辊和用于对工件进行电晕处理的第一电晕辊,所述前牵引辊和第一电晕辊之间设置有两个分别安装于所述电晕机主体的两块侧板上的展开辊,该第一电晕辊的下方设置有安装于所述电晕机主体上第二电晕辊,所述第二电晕辊的下方还设置有用于牵引工件移动的后牵引辊,所述后牵引辊安装于所述电晕机主体上。 A corona machine, comprising a corona machine main body, the front and rear sides of the upper middle part of the corona machine main body are respectively provided with a front traction roller for pulling the workpiece to move and a first corona roller for corona treatment of the workpiece, the Between the front traction roller and the first corona roller, there are two spreading rollers respectively installed on the two side plates of the corona machine main body. On the second corona roller, a rear traction roller for pulling the workpiece to move is arranged under the second corona roller, and the rear traction roller is installed on the main body of the corona machine.
作为上述技术方案的改进,所述第一电晕辊和展开辊之间设置有一安装于所述电晕机主体上的前导向轮,所述前导向轮的水平高度与所述展开辊的水平高度相同,而第一电晕辊的水平高度则低于所述前导向轮的水平高度。 As an improvement of the above technical solution, a front guide wheel installed on the main body of the corona machine is arranged between the first corona roller and the spreading roller, and the level of the front guiding wheel is the same as that of the spreading roller. same, while the level of the first corona roller is lower than that of the front guide roller.
作为上述技术方案的进一步改进,所述第二电晕辊设置于所述第一电晕辊的正下方,同时该第二电晕辊和第一电晕辊之间设置有一安装于所述电晕机主体上的中间导向轮,所述中间导向轮与所述第一电晕辊在垂直方向相互错开。 As a further improvement of the above technical solution, the second corona roller is arranged directly below the first corona roller, and a The middle guide wheel on the main body of the motion sickness machine, the middle guide wheel and the first corona roller are vertically staggered.
在这里,所述第二电晕辊和后牵引辊之间设置有一安装于所述电晕机主体上的后导向轮,且该第二电晕辊和后牵引辊同时位于所述后导向轮的同一侧。 Here, a rear guide wheel installed on the main body of the corona machine is arranged between the second corona roller and the rear traction roller, and the second corona roller and the rear traction roller are simultaneously located on the side of the rear guide wheel. same side.
本实用新型的有益效果是:由于本实用新型通过在第一电晕辊前设置两个分别安装于电晕机主体的两块侧板上的展开辊,通过两个展开辊可以有效地对工件进行横向展开,防止宽幅的工件被拉伸变形,可适用于不同幅宽的工件;同时本实用新型还分别在第一电晕辊和第二电晕辊的前后设置有前牵引辊和后牵引辊,通过前牵引辊和后牵引辊对工件进行牵引,可以使得工件进入第一电晕辊和第二电晕辊时,工件的幅面上形成稳定的张力并紧贴第一电晕辊和第二电晕辊的辊面,进而防止空气进入工件幅面与第一电晕辊或第二电晕辊之间,有效防止了反面电晕,提高了本实用新型的电晕机的电晕稳定性;另外本实用新型通过采用第一电晕辊和第二电晕辊进行电晕处理,因此单个电晕辊的功率不用设定得太高,进而大大地延长了电晕辊面、电晕电极及发生器的使用寿命。 The beneficial effects of the utility model are: because the utility model is provided with two unfolding rollers respectively installed on the two side plates of the main body of the corona machine before the first corona roller, the workpiece can be effectively carried out by the two unfolding rollers. Horizontal expansion prevents wide workpieces from being stretched and deformed, and is applicable to workpieces of different widths; at the same time, the utility model is also equipped with front traction rollers and rear traction rollers at the front and back of the first corona roller and the second corona roller. The workpiece is pulled by the front traction roller and the rear traction roller, so that when the workpiece enters the first corona roller and the second corona roller, a stable tension is formed on the web of the workpiece and it is close to the first corona roller and the second corona roller. The roller surface of the second corona roller prevents air from entering between the workpiece web and the first corona roller or the second corona roller, effectively prevents the reverse corona, and improves the corona stability of the corona machine of the present invention; In addition, the utility model uses the first corona roller and the second corona roller for corona treatment, so the power of a single corona roller does not need to be set too high, thereby greatly extending the surface of the corona roller, the corona electrode and the corona roller. generator lifespan.
附图说明 Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
图1是本实用新型一优选实施例的外观结构示意图; Fig. 1 is the appearance structure schematic diagram of a preferred embodiment of the utility model;
图2是本实用新型一优选实施例的侧面结构简图。 Fig. 2 is a schematic side view of a preferred embodiment of the utility model.
具体实施方式 detailed description
参照图1、图2(图2中箭头的方向表示工件运动的方向),一种电晕机,包括一电晕机主体10,所述电晕机主体10的中上部前后侧分别设置用于牵引工件移动的前牵引辊11和用于对工件进行电晕处理的第一电晕辊12,所述前牵引辊11和第一电晕辊12之间设置有两个分别安装于所述电晕机主体10的两块侧板100上的展开辊13,在这里,所述两个展开辊13通过两条直线导轨活动安装于所述电晕机主体10的两块侧板100上,两个展开辊13可沿着两条直线导轨相向移动靠近或远离以适用于不同幅宽的工件20,该第一电晕辊12的下方设置有安装于所述电晕机主体10上第二电晕辊14,所述第二电晕辊14的下方还设置有用于牵引工件移动的后牵引辊15,所述后牵引辊15安装于所述电晕机主体10上。 Referring to Fig. 1 and Fig. 2 (the direction of the arrow in Fig. 2 indicates the movement direction of the workpiece), a corona machine includes a corona machine main body 10, and the front and rear sides of the upper middle part of the corona machine main body 10 are respectively arranged for pulling the workpiece to move The front traction roller 11 and the first corona roller 12 for corona treatment of the workpiece are arranged between the front traction roller 11 and the first corona roller 12 and are respectively installed on the main body 10 of the corona machine. The unrolling rollers 13 on the two side plates 100 of the corona machine main body 10 are movably installed on the two side plates 100 of the corona machine main body 10 through two linear guide rails, and the two unrolling rollers 13 can be Move toward or away from each other along the two linear guide rails to be suitable for workpieces 20 of different widths. Below the first corona roller 12, a second corona roller 14 installed on the main body 10 of the corona machine is arranged. A rear traction roller 15 for pulling the workpiece to move is also arranged below the second corona roller 14 , and the rear traction roller 15 is installed on the main body 10 of the corona machine.
由于本实用新型通过在第一电晕辊12前设置两个分别安装于电晕机主体10的两块侧板100上的展开辊13,通过两个展开辊13可以有效地对工件20进行横向展开,防止宽幅的工件20被拉伸变形,可适用于不同幅宽的工件20;同时本实用新型还分别在第一电晕辊12和第二电晕辊14的前后设置有前牵引辊11和后牵引辊15,在这里,上述的第一电晕辊12和第二电晕辊14的前方和后方是指沿着工件20的运动方向将工件20通过第一电晕辊12之前的位置定为前方,而将工件20通过第二电晕辊14之后的位置定为后方,通过前牵引辊11和后牵引辊15对工件20进行牵引,可以使得工件20进入第一电晕辊12和第二电晕辊14时,工件20的幅面上形成稳定的张力并紧贴第一电晕辊12和第二电晕辊14的辊面,进而防止空气进入工件幅面与第一电晕辊12或第二电晕辊14之间,有效防止了反面电晕,提高了本实用新型的电晕机的电晕稳定性;另外本实用新型通过采用第一电晕辊12和第二电晕辊14进行电晕处理,因此单个电晕辊的功率不用设定得太高,进而大大地延长了电晕辊面、电晕电极及发生器的使用寿命。 Because the utility model is provided with two unfolding rollers 13 respectively installed on the two side plates 100 of the main body 10 of the corona machine before the first corona roller 12, the workpiece 20 can be effectively transversely unfolded by the two unfolding rollers 13. , prevent the wide workpiece 20 from being stretched and deformed, and can be applied to workpieces 20 of different widths; at the same time, the utility model is also provided with front traction rollers 11 at the front and back of the first corona roller 12 and the second corona roller 14 and the rear traction roller 15, here, the front and rear of the above-mentioned first corona roller 12 and the second corona roller 14 refer to the position before the workpiece 20 passes through the first corona roller 12 along the moving direction of the workpiece 20 It is defined as the front, and the position after the workpiece 20 passes through the second corona roller 14 is defined as the rear, and the workpiece 20 is pulled by the front traction roller 11 and the rear traction roller 15, so that the workpiece 20 can enter the first corona roller 12 and When the second corona roller 14 is used, a stable tension is formed on the web of the workpiece 20 and it is close to the roller surfaces of the first corona roller 12 and the second corona roller 14, thereby preventing air from entering the workpiece web and the first corona roller 12 Or between the second corona roller 14, effectively prevent the reverse corona, improve the corona stability of the corona machine of the present utility model; In addition, the utility model adopts the first corona roller 12 and the second corona roller 14 Corona treatment is carried out, so the power of a single corona roller does not need to be set too high, which greatly prolongs the service life of the corona roller surface, corona electrode and generator.
在本实用新型中,为了使得工件20可以更加平稳地进入第一电晕辊12处,在这里,优选地,所述第一电晕辊12和展开辊13之间设置有一安装于所述电晕机主体10上的前导向轮130,所述前导向轮130的水平高度与所述展开辊13的水平高度相同,而第一电晕辊12的水平高度则低于所述前导向轮130的水平高度,通过前导向轮130对工件20进行导向,可以使得经过展开辊13处理的工件20可以更加平稳地进入第一电晕辊12处进行电晕处理。 In the present utility model, in order to make the workpiece 20 enter the first corona roller 12 more smoothly, here, preferably, a device installed between the first corona roller 12 and the unfolding roller 13 is installed on the electric corona roller. The front guide wheel 130 on the motion sickness main body 10, the level of the front guide wheel 130 is the same as the level of the unfolding roller 13, and the level of the first corona roller 12 is lower than that of the front guide wheel 130 The workpiece 20 is guided by the front guide wheel 130, so that the workpiece 20 processed by the spreading roller 13 can enter the first corona roller 12 more smoothly for corona treatment.
进一步,为了使得工件20离开第一电晕辊12时可以紧贴第一电晕辊12的辊面,同时工件20可以紧贴第二电晕辊14的辊面并进入第二电晕辊14中,作本实用新型的一优选实施例,所述第二电晕辊14设置于所述第一电晕辊12的正下方,同时该第二电晕辊14和第一电晕辊12之间设置有一安装于所述电晕机主体10上的中间导向轮120,所述中间导向轮120与所述第一电晕辊12在垂直方向相互错开,在这里,所述中间导向轮120设置于第一电晕辊12靠近所述前导向轮130的一侧。 Further, in order to make the workpiece 20 close to the roller surface of the first corona roller 12 when leaving the first corona roller 12, and the workpiece 20 can be close to the roller surface of the second corona roller 14 and enter the second corona roller 14 Among them, as a preferred embodiment of the present utility model, the second corona roller 14 is arranged directly below the first corona roller 12, while the second corona roller 14 and the first corona roller 12 There is an intermediate guide wheel 120 installed on the main body 10 of the corona machine, and the intermediate guide wheel 120 and the first corona roller 12 are vertically staggered. Here, the intermediate guide wheel 120 is arranged on One side of the first corona roller 12 is close to the front guide wheel 130 .
进一步,为了使得工件20离开第二电晕辊14时可以紧贴第二电晕辊14的辊面,优选地,所述第二电晕辊14和后牵引辊15之间设置有一安装于所述电晕机主体10上的后导向轮140,且该第二电晕辊14和后牵引辊15同时位于所述后导向轮140的同一侧,进一步优选,所述后导向轮140设置于所述第二电晕辊14靠近所述前导向轮130的一侧。 Further, in order to make the workpiece 20 close to the roller surface of the second corona roller 14 when it leaves the second corona roller 14, preferably, a device installed between the second corona roller 14 and the rear pulling roller 15 is arranged. The rear guide wheel 140 on the corona machine main body 10, and the second corona roller 14 and the rear traction roller 15 are located on the same side of the rear guide wheel 140 at the same time, further preferably, the rear guide wheel 140 is arranged on the One side of the second corona roller 14 is close to the front guide wheel 130 .
本实用新型的电晕机的工作过程如下: The working process of the corona machine of the present utility model is as follows:
工件20先通过前牵引辊11的牵引并移动进入所述展开辊13处,通过展开辊13对工件20进行横向展开处理以消除工件20在前牵引辊11处因受力不均而形成的膜面拉伸变形,工件20通过前导向轮130的导向后进入第一电晕辊12处进行电晕处理,电晕处理后的工件20再通过中间导向轮120的导向并进入第二电晕辊14处进行二次电晕处理,二次电晕处理后的工件20通过后导向轮140的导向并进入至后牵引辊15处,最后由后牵引辊15牵引工件20离开本实用新型的电晕机。 The workpiece 20 is first pulled by the front traction roller 11 and moved into the unfolding roller 13, and the workpiece 20 is laterally unfolded by the unfolding roller 13 to eliminate the film formed by the workpiece 20 on the front traction roller 11 due to uneven force. The surface is stretched and deformed, the workpiece 20 is guided by the front guide wheel 130 and then enters the first corona roller 12 for corona treatment, and the workpiece 20 after corona treatment is guided by the middle guide wheel 120 and enters the second corona roller The second corona treatment is carried out at 14 places, and the workpiece 20 after the second corona treatment is guided by the rear guide wheel 140 and enters the rear traction roller 15, and finally the workpiece 20 is pulled by the rear traction roller 15 to leave the corona machine of the present utility model .
以上所述仅为本实用新型的优先实施方式,只要以基本相同手段实现本实用新型目的的技术方案都属于本实用新型的保护范围之内。 The above descriptions are only the preferred implementation modes of the present utility model, as long as the technical solutions that achieve the purpose of the utility model by basically the same means all fall within the scope of protection of the utility model.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521098158.3U CN205326314U (en) | 2015-12-22 | 2015-12-22 | Corona machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521098158.3U CN205326314U (en) | 2015-12-22 | 2015-12-22 | Corona machine |
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| CN205326314U true CN205326314U (en) | 2016-06-22 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105437573A (en) * | 2015-12-22 | 2016-03-30 | 中山松德新材料装备有限公司 | Corona machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105437573A (en) * | 2015-12-22 | 2016-03-30 | 中山松德新材料装备有限公司 | Corona machine |
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| TR01 | Transfer of patent right |
Effective date of registration: 20200911 Address after: 528400 north side of the fourth floor, office building, No. 35, Dongfu North Road, Nantou Town, Zhongshan City, Guangdong Province (residence declaration) Patentee after: Zhongshan youlaite Printing Machinery Co.,Ltd. Address before: 528400 Guangdong Province, Zhongshan city Nantou town Fuk Road No. 180 Patentee before: ZHONGSHAN SOTECH NEW MATERIAL EQUIPMENT Co.,Ltd. |
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| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: No.5 workshop, No.35 Dongfu North Road, Nantou Town, Zhongshan City, Guangdong Province, 528400 Patentee after: Zhongshan Youlaide Printing Machinery Co.,Ltd. Address before: 528400 north side, 4th floor, office building, No. 35, Dongfu North Road, Nantou Town, Zhongshan City, Guangdong Province Patentee before: Zhongshan youlaite Printing Machinery Co.,Ltd. |