CN205324973U - A detachable stirring head for processing of sphere friction stir - Google Patents
A detachable stirring head for processing of sphere friction stir Download PDFInfo
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- CN205324973U CN205324973U CN201520986495.XU CN201520986495U CN205324973U CN 205324973 U CN205324973 U CN 205324973U CN 201520986495 U CN201520986495 U CN 201520986495U CN 205324973 U CN205324973 U CN 205324973U
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- friction stir
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Abstract
Description
技术领域technical field
本实用新型涉及搅拌摩擦加工设备搅拌头设计的技术领域,尤其是一种用于球面搅拌摩擦加工的可拆卸式搅拌头。The utility model relates to the technical field of design of a stirring head of friction stirring processing equipment, in particular to a detachable stirring head used for friction stirring processing of spherical surfaces.
背景技术Background technique
搅拌摩擦焊(Frictionstirwelding,FSW)是一项新型的固相焊接技术,具有焊缝质量一致性好、焊缝强度高、焊缝温度较低、焊缝区的残余应力和残余变形显著减小等优点。在高速列车、航空航天、船舶以及汽车等行业均得到了不同程度的应用。搅拌摩擦加工(Frictionstirprocessing,FSP)是从搅拌摩擦焊演变而来的一种加工方法,其原理是通过搅拌头的强烈搅拌作用使被加工材料发生剧烈塑性变形、混合、破碎,实现微观结构的致密化、均匀化和细化。Friction stir welding (FSW) is a new solid-phase welding technology, which has the advantages of good weld quality consistency, high weld strength, low weld temperature, significantly reduced residual stress and residual deformation in the weld zone, etc. advantage. It has been applied to varying degrees in industries such as high-speed trains, aerospace, ships, and automobiles. Friction stir processing (Frictionstirprocessing, FSP) is a processing method evolved from friction stir welding. Its principle is to make the processed material undergo severe plastic deformation, mixing and crushing through the strong stirring effect of the stirring head, so as to realize the compactness of the microstructure. Homogenization, homogenization and refinement.
搅拌头是搅拌摩擦加工技术的关键。目前国内外应用的搅拌头通常包括三个部分:夹持部分、轴肩和搅拌探针。搅拌头的材料、形状和尺寸对搅拌摩擦加工接头的成型和性能具有很大的影响,比如:搅拌头轴肩直径是搅拌针长度的三至四倍;搅拌针长度应略小于需要加工的材料的厚度。在搅拌摩擦加工过程中轴肩与被加工材料表面紧密接触,防止塑化金属材料的溢出和氧化,同时轴肩还可以提供部分加工所需要的搅拌摩擦热。目前所使用的搅拌头在轴肩部位存在一个角度不大的凹面,在对平板类进行搅拌摩擦加工时,此凹面就可以有效防止搅拌头在行进过程中材料的溢出和氧化(如图1)。但是,在加工具有一定曲率的球面时,这个小角度的凹面就不足以防止材料的溢出(如图2),因此此类搅拌头就无法完成对球面材料的搅拌摩擦加工。Stirring head is the key to friction stir processing technology. At present, the stirring head used at home and abroad usually includes three parts: clamping part, shaft shoulder and stirring probe. The material, shape and size of the stirring head have a great influence on the forming and performance of the friction stir processing joint, for example: the diameter of the stirring head shoulder is three to four times the length of the stirring needle; the length of the stirring needle should be slightly smaller than the material to be processed thickness of. During friction stir processing, the shaft shoulder is in close contact with the surface of the processed material to prevent overflow and oxidation of the plasticized metal material, and at the same time, the shaft shoulder can also provide the friction stir heat required for part of the processing. The currently used stirring head has a concave surface with a small angle on the shaft shoulder. When performing friction stir processing on flat plates, this concave surface can effectively prevent the material from overflowing and oxidizing when the stirring head is moving (as shown in Figure 1) . However, when processing a spherical surface with a certain curvature, this small-angle concave surface is not enough to prevent the material from overflowing (as shown in Figure 2), so this type of stirring head cannot complete the friction stir processing of spherical materials.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种结构简单的用于球面搅拌摩擦加工的可拆卸式搅拌头。The technical problem to be solved by the utility model is to provide a detachable stirring head for spherical surface friction stirring processing with simple structure.
为了解决上述技术问题,本实用新型提供一种用于球面搅拌摩擦加工的可拆卸式搅拌头,包括夹持部位;所述夹持部位设置有搅拌探针;所述夹持部位与搅拌探针之间通过轴肩相互连接。In order to solve the above technical problems, the utility model provides a detachable stirring head for spherical friction stir processing, including a clamping part; the clamping part is provided with a stirring probe; the clamping part and the stirring probe are connected to each other by shoulders.
作为对本实用新型所述的用于球面搅拌摩擦加工的可拆卸式搅拌头的改进:所述轴肩包括轴肩套筒安装部,所述轴肩套筒安装部的两端分别与夹持部位和搅拌探针相互连接;所述轴肩套筒安装部上套装有轴肩套筒。As an improvement to the detachable stirring head for spherical friction stir processing described in the present invention: the shaft shoulder includes a shaft shoulder sleeve installation part, and the two ends of the shaft shoulder sleeve installation part are respectively connected to the clamping part It is connected with the stirring probe; the shaft shoulder sleeve is sleeved on the installation part of the shaft shoulder sleeve.
作为对本实用新型所述的用于球面搅拌摩擦加工的可拆卸式搅拌头的进一步改进:所述轴肩套筒的下端面为曲面;所述轴肩套筒的长度与轴肩套筒安装部的长度相一致。As a further improvement to the detachable stirring head for spherical friction stir processing described in the present invention: the lower end surface of the shoulder sleeve is a curved surface; the same length.
作为对本实用新型所述的用于球面搅拌摩擦加工的可拆卸式搅拌头的进一步改进:所述轴肩套筒安装部和轴肩套筒之间通过销固定。As a further improvement to the detachable stirring head for spherical friction stir processing described in the present invention: the shaft shoulder sleeve installation part and the shaft shoulder sleeve are fixed by pins.
作为对本实用新型所述的用于球面搅拌摩擦加工的可拆卸式搅拌头的进一步改进:所述轴肩套筒的下端面曲率大于被加工件的球面曲率;所述搅拌探针轴线始终经过被加工件球面的球心。As a further improvement to the detachable stirring head for spherical friction stir processing described in the present invention: the curvature of the lower end surface of the shoulder sleeve is greater than the spherical curvature of the workpiece; the axis of the stirring probe always passes through the The center of the spherical surface of the workpiece.
作为对本实用新型所述的用于球面搅拌摩擦加工的可拆卸式搅拌头的进一步改进:所述轴肩套筒底部的直径至少为搅拌探针直径的3倍。As a further improvement to the detachable stirring head for spherical friction stir processing described in the present invention: the diameter of the bottom of the shoulder sleeve is at least 3 times the diameter of the stirring probe.
作为对本实用新型所述的用于球面搅拌摩擦加工的可拆卸式搅拌头的进一步改进:所述轴肩套筒的曲率为被加工件的球面曲率的120%。As a further improvement to the detachable stirring head for spherical friction stir processing described in the present invention: the curvature of the shoulder sleeve is 120% of the spherical curvature of the workpiece to be processed.
本实用新型所要解决的技术问题是克服上述背景技术的不足,以解决球面在进行搅拌摩擦加工时材料易溢出这一问题。本实用新型设计了一种轴肩部位可拆卸的搅拌头,并对轴肩部位的凹面设计时采用较大的曲率,此曲率应略大于所需要加工的球面的曲率,以解决球面难以加工的问题,此类搅拌头适用于直径大于轴肩直径的球面的加工。在搅拌摩擦加工过程中,搅拌头轴线要始终经过被加工球面的球心。在加工不同曲率的球面时,只需要更换轴肩部位即可,可以大大的节约材料和加工时间。The technical problem to be solved by the utility model is to overcome the deficiency of the above-mentioned background technology, so as to solve the problem that the material is easy to overflow when the spherical surface is subjected to friction stir processing. The utility model designs a detachable stirring head at the shaft shoulder, and adopts a larger curvature when designing the concave surface of the shaft shoulder. This curvature should be slightly larger than the curvature of the spherical surface to be processed to solve the problem that the spherical surface is difficult to process. Problem, this type of stirring head is suitable for the processing of spherical surfaces whose diameter is larger than that of the shaft shoulder. During friction stir processing, the axis of the stirring head should always pass through the center of the spherical surface to be processed. When processing spherical surfaces with different curvatures, only the shaft shoulder needs to be replaced, which can greatly save materials and processing time.
附图说明Description of drawings
下面结合附图对本实用新型的具体实施方式作进一步详细说明。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail.
图1是本实用新型的主要结构示意图;Fig. 1 is the main structural representation of the utility model;
图2是图1在使用时候的结构示意图;Fig. 2 is a schematic structural diagram of Fig. 1 in use;
图3是图2搅拌探针3的放大结构示意图。FIG. 3 is an enlarged structural schematic diagram of the stirring probe 3 in FIG. 2 .
具体实施方式detailed description
实施例1、图1~图3给出了一种用于球面搅拌摩擦加工的可拆卸式搅拌头。该用于球面搅拌摩擦加工的可拆卸式搅拌头包括夹持部位1、搅拌探针3、轴肩7。夹持部位1、搅拌探针3之间通过轴肩7相互连接。该轴肩7包括轴肩套筒安装部2,该轴肩套筒安装部2的两端分别与夹持部位1和搅拌探针3相互连接(夹持部位1、轴肩套筒安装部2和搅拌探针3之间一体成型,加工搅拌探针3的材料选用高速钢,搅拌探针3为锥形带螺纹式搅拌针,长度为4.8mm,直径为5mm);在轴肩套筒安装部2上套装有轴肩套筒4。轴肩套筒安装部2和轴肩套筒4之间通过销6(直径为5mm)固定,该销6的长度比轴肩套筒4的直径更长,而固定的方式为在轴肩套筒安装部2上钻孔(即加工一个5mm的孔横向贯穿轴肩套筒安装部2),在轴肩套筒4上相对于轴肩套筒安装部2上的孔的位置设置相应的孔,并通过大于轴肩套筒4直径的销6贯穿所有的孔,即完成固定,而由于其销6的插入的时候,两端暴露在外,在需要接触固定的时候,可以轻易的推出销6。该轴肩套筒4底部的直径至少为搅拌探针3直径的3倍。在轴肩套筒4的下端面为曲面;该轴肩套筒4的长度与轴肩套筒安装部2的长度相一致。在轴肩套筒安装部2上套装轴肩套筒4之后,搅拌探针3位于轴肩套筒4下端的曲面内。在加工的时候,通过被加工件的球面曲率选择轴肩套筒4,使其符合轴肩套筒4的下端面曲率大于被加工件的球面曲率(一般轴肩套筒4的曲率为所需加工的球面曲率的120%),且该搅拌探针3的轴线始终经过被加工件球面的球心,这样可以防止在搅拌摩擦加工过程中材料的溢出和氧化。Embodiment 1, Figures 1 to 3 show a detachable stirring head for friction stir processing of spherical surfaces. The detachable stirring head for spherical friction stir processing includes a clamping part 1 , a stirring probe 3 , and a shaft shoulder 7 . The clamping part 1 and the stirring probe 3 are connected to each other through the shaft shoulder 7 . The shaft shoulder 7 includes a shaft shoulder sleeve installation part 2, and the two ends of the shaft shoulder sleeve installation part 2 are respectively connected with the clamping part 1 and the stirring probe 3 (the clamping part 1, the shaft shoulder sleeve installation part 2 It is integrally formed with the stirring probe 3, and the material for processing the stirring probe 3 is high-speed steel. The stirring probe 3 is a tapered and threaded stirring needle with a length of 4.8mm and a diameter of 5mm); installed on the shoulder sleeve The shoulder sleeve 4 is set on the part 2. The shaft shoulder sleeve installation part 2 and the shaft shoulder sleeve 4 are fixed by a pin 6 (5mm in diameter), the length of the pin 6 is longer than the diameter of the shaft shoulder sleeve 4, and the fixing method is in the shaft shoulder sleeve Drill a hole on the cylinder installation part 2 (that is, process a 5mm hole transversely through the shaft shoulder sleeve installation part 2), and set corresponding holes on the shaft shoulder sleeve 4 relative to the holes on the shaft shoulder sleeve installation part 2 , and through all the holes through the pin 6 which is larger than the diameter of the shoulder sleeve 4, the fixation is completed, and because the pin 6 is inserted, the two ends are exposed, and the pin 6 can be easily pushed out when it needs to be contacted and fixed. . The diameter of the bottom of the shoulder sleeve 4 is at least three times the diameter of the stirring probe 3 . The lower end surface of the shoulder sleeve 4 is a curved surface; the length of the shoulder sleeve 4 is consistent with the length of the shoulder sleeve installation part 2 . After the shoulder sleeve 4 is installed on the shoulder sleeve installation part 2 , the stirring probe 3 is located in the curved surface of the lower end of the shoulder sleeve 4 . During processing, the shoulder sleeve 4 is selected by the spherical curvature of the workpiece so that the curvature of the lower end surface of the shoulder sleeve 4 is greater than the spherical curvature of the workpiece (generally the curvature of the shoulder sleeve 4 is required 120% of the curvature of the processed spherical surface), and the axis of the stirring probe 3 always passes through the center of the spherical surface of the workpiece, which can prevent overflow and oxidation of materials during friction stir processing.
使用的时候,步骤如下:When using, the steps are as follows:
根据被加工件100的球面曲率选择合适的轴肩套筒4。其确保轴肩套筒4的下端面曲率大于被加工件100的球面曲率(一般轴肩套筒4的曲率为所需加工的球面曲率的120%)。A proper shoulder sleeve 4 is selected according to the spherical curvature of the workpiece 100 . It ensures that the curvature of the lower end surface of the shoulder sleeve 4 is greater than the spherical curvature of the workpiece 100 (generally the curvature of the shoulder sleeve 4 is 120% of the spherical curvature to be processed).
之后进行组装,然后进行正式加工。Afterwards, it is assembled and then formally processed.
最后,还需要注意的是,以上列举的仅是本实用新型的一个具体实施例。显然,本实用新型不限于以上实施例,还可以有许多变形。本领域的普通技术人员能从本实用新型公开的内容直接导出或联想到的所有变形,均应认为是本实用新型的保护范围。Finally, it should also be noted that what is listed above is only a specific embodiment of the present invention. Apparently, the utility model is not limited to the above embodiments, and many variations are possible. All deformations that a person skilled in the art can derive or associate directly from the content disclosed in the utility model shall be considered as the protection scope of the utility model.
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CN105436696A (en) * | 2015-12-02 | 2016-03-30 | 浙江理工大学 | Detachable mixing head for spherical surface mixing friction machining |
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CN105436696A (en) * | 2015-12-02 | 2016-03-30 | 浙江理工大学 | Detachable mixing head for spherical surface mixing friction machining |
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